DRYVAC 25/50/100 B Manual Contents Page Safety Information ............ 3 Description............4 1.1 Design and Function........4 1.2 Standard Equipment ........6 1.3 Ordering Data ..........6 1.4 Technical Data ..........7 Installation ............8 2.1 Setting up the Pump ........8 2.2 Electrical Connections ........
Complete the form at the back of this manual before re- Media compatibility turning equipment to Leybold for service. This form noti- fies us of any toxic or other harmful products (as defined The DRYVAC B models are authorized for clean particle- by the applicable regulations such as the Common Mar- free applications.
Section 1 — Description DRYVAC 25/50/100 B Manual Description 1.1 Design and Function The DRYVAC B models are dry-compression vacuum pumps for pumping clean gases. They are not suitable for pumping gases containing dust or aggressive or cor- rosive media. Refer to Section 1.4 for technical data. Pump operating principle DRYVAC s are four-stage hook-and-claw vacuum pumps.
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Section 1 — Description DRYVAC 25/50/100 B Manual Key to Figure 2 1 Exhaust silencer 2 Pump stages 3 Electric motor DRYVAC Figure 2 Sectional drawing of a 100B (the 25/50 B models are similar) DRYVAC Figure 3 Simplified schematic of the GA 01.415/2.02 - 7/97...
Section 1 — Description DRYVAC 25/50/100 B Manual Electrical Equipment The electrical equipment of the DRYVAC B includes an oil-pressure switch, and three thermal switches. These devices are normally connected to the plant's control equipment for the purpose of controlling the pump. The DRYVAC B is equipped with two thermal switches that monitor pump temperature.
Section 2 — Installation DRYVAC 25/50/100 B Manual The DRYVAC ’s input and output signals must be posi- Installation tively isolated from potentially hazardous voltages in down- line processing. This isolation shall be effective even if there is a defect in the electrical system. Caution Do not connect equipment to termi- 2.1 Setting up the Pump...
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Section 2 — Installation DRYVAC 25/50/100 B Manual DRYVAC Figure 6 25/50/100 B Switch Connections GA 01.415/2.02 - 7/97...
Section 2 — Installation DRYVAC 25/50/100 B Manual DRYVAC Note: All standard s are wired for low voltage unless the customer specifies high voltage on the sales order. Figure 7 Fastening screws for the cover Figure 8 AC power source connections 2.2.2 AC Power Source 2.
Figure 10) and ensure that the pump's intake and ex- Note: Special modifications may be required when using haust ports are open. Save the shipping seals for fu- deionized (DI) water. Consult your Leybold sales or ser- ture use. vice representative for information.
Special modifications may be necessary to eliminate Warning noise and vibration when connecting several exhaust All housing panels and covers must lines to a single plenum. Consult your Leybold sales or be reinstalled to protect the opera- service representative. tors against contact with the hot The outlet for the ventilation air is on the top of the pump.
Section 3 — Operation DRYVAC 25/50/100 B Manual 3.3 Storing and Shipping 3 Operation Shutdown the pump as described in Section 3.2. Warning 3.1 Start-up and Operation During operation, the pump's tem- perature can exceed 100ºC (212ºF). Open the cooling water supply. Always allow the pump to cool down Switch ON the pump.
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25/50B Water Drain Plug 1. Turn off the water supply. If you ship a pump to Leybold, be sure to indicate whether the pump is free of substances that could be hazardous to 2. Open all necessary ¼-turn retaining clips and take off health or if it is contaminated.
Failure to drain the water can result in the water freezing and bursting the pump housing. If the pump will be returned to Leybold, it must be ac- companied by a listing of all hazardous substances which might be present in or around it. Complete the form at the back of this manual before sending any equipment to Leybold.
Section 5 — Troubleshooting DRYVAC 25/50/100 B Manual 5 Troubleshooting Refer- Symptom Possible cause Recommended corrective action ences* 1.1 Pump does not Motor circuit breaker is off. Check setting of motor breaker. Turn ON the 2.2.2 start. breaker. Error in power connection. Check wiring and repair.
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Section 5 — Troubleshooting DRYVAC 25/50/100 B Manual Refer- Symptom Possible cause Recommended corrective action ences* 3. Oil pressure is Pump rotation direction in incorrect; Disconnect the pump from the power supply. too low. Switch see malfunction 1.2. Interchange two phases at your AC power source. has opened.
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