LEYBOLD 112080V05-07-1 Manuals

Manuals and User Guides for LEYBOLD 112080V05-07-1. We have 1 LEYBOLD 112080V05-07-1 manual available for free PDF download: Operating Instructions Manual

LEYBOLD 112080V05-07-1 Operating Instructions Manual (96 pages)

Dry Compressing Vacuum Pumps

Brand: LEYBOLD | Category: Water Pump | Size: 5 MB

Copyright Notice
2
Associated Publications
2
Trademark Credit
2
Table of Contents
3
List of Figures
6
Safety and Compliance
8
Definition of Warnings and Cautions
8
Trained Personnel
8
Safety Symbols
9
Important Safety Information
10
Mechanical Hazards
11
Electrical Hazards
12
Thermal Hazards
13
Hazards Caused by Materials and Substances
14
Ignition Risk
15
Noise Hazard
15
Dangers in Connection with Safety-Related Measures and Precautions
16
Danger of Pump Damage
16
Remove from Service
17
Description
18
Design
18
Supplied Equipment
18
Figure 1. Pump Models
18
Conforming Use
19
Non-Conforming Use
19
Technical Data
21
Figure 2. Permissible Gas Inlet Temperature as Function of the Inlet
25
Transport
26
Figure 3. Lifting the DRYVAC
26
Installation
27
Dimension Drawings
27
Figure 4. DRYVAC DV 650, DV 800
27
Figure 5. DRYVAC DV 650-R, DV 800-R
28
Figure 6. Connections for the DRYVAC
29
Placement
29
Mounting Accessories
29
Connect the Intake and Exhaust Lines
30
Intake Lines
30
Figure 7. Oil Level in the DRYVAC Oil Glasses
30
Figure 8. Intake Flange Connections
31
Exhaust Lines
31
Mechanical Hazards
31
Cooling Water Connection
32
Water Quality
34
Figure 9. Cooling Water Connection
34
Connect the Purge Gas
35
Figure 10. Triple Purge Gas Module
36
Figure 11. Double Purge Gas Module and 24 V Gas Ballast
36
Figure 12. Double Purge Gas Module and 24 V Gas Ballast
37
Figure 13. Double Purge Gas Module
37
Figure 14. Single Purge Gas Module
38
Gas Ballast Valve
39
Ordering Information
39
Guidelines for Purge Gas Operation, Settings and Monitoring
40
Figure 15. Electropneumatic Gas Ballast Valve (Option)
40
Figure 16. Double Purge Gas Module with Gas Ballast Valve
40
Pressure
43
Figure 17. Purge Gas and Switches Schematic
43
Electrical Connection
44
Figure 18. Symmetric Grounding
45
Electrical Schematic
46
Figure 19. Mains and Control Circuit Wiring DRYVAC
48
Field-Bus Interface
49
Figure 20. Control I/Os
49
Figure 21. Circuit Diagram for the Purge Gas Pressure Switch
50
Electrical Connection DRYVAC DV 650 and DV 800
51
Figure 22. Option: Wiring with External Power Supply
51
Figure 23. Frequency Converter Without Covers
52
Electrical Connections DRYVAC DV 650-R and DV 800-R
53
Figure 24. Establishing the Potential Equalisation at the Pump
53
Figure 25. Main and Control Circuit Wiring
54
Leak Search after Installation
55
Figure 26. Junction Box of DRYVAC
55
Mounting Accessories
56
Roots Pump Adapter
56
Non-Return Valve
56
Figure 27. Roots Pump Adapters
56
Figure 28. Non-Return Valve 112005A15 with Swivel Joint
57
Figure 29. Side View/Sectional View of the Non-Return Valve with
58
Swivel Joint
58
Operation
59
Media Compatibility
59
Field-Bus Interface
59
Start-Up
59
Pump Control Connections
60
LED Operator and Keys
60
Figure 31. LED Operator
60
Power on
62
Frequency Converter Outputs
62
Relay Option Board
65
Figure 32. Relay Option Board - Connections
65
Option: Change the Speed of the Pump
66
Figure 33. Set the Second Set Point Frequency
66
Figure 34. Control the Pump Speed
67
Gas Ballast Operation
68
Pumping of 100% Argon
68
Shut-Off and Vent
68
Process Pump Recovery after Pump Failure
69
Remove from Service
69
Maintenance
70
Maintenance Intervals
70
Change the Oil
70
Cleaning the Filter Insert in the Cooling Water Pressure Reducer
70
Replace the Filter Cartridge in the Purge Gas Pressure Reducer
70
Figure 35. Oil Change
72
Figure 36. Maintenance on the Air Filter at the Gas Ballast Valve
72
Check and Clean the Gas Ballast Filter
73
Fault Finding
74
Fault and Alarms Displayed at the Frequency Converter
78
Operator Programming Errors
82
Storage
84
Figure 37. Capacitor Forming
84
Disposal
85
Disposal of Waste Oil
85
Service
86
Return the Equipment or Components for Service
86
Accessories
87
Ordering Information
88
Wearing Parts
91
EU Declaration of Conformity
92
Legal Declarations
92
Declaration of Conformity
93

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