ICT Hybrid Power Series Quick Start Manual

Hybrid Power Series
Quick Start Guide
Risk of serious personal injury or damage to equipment and property. Always observe the following:
•
Installation must be done by qualified technicians.
•
Input voltages can range up to 240 volts AC. All upstream AC, load and battery breakers must be shut OFF prior to installation. The
system must be completely de-powered.
•
Operate the supply from a grounded 3-wire 120-volt AC or 230/240-volt AC source (50 or 60 Hz) with a branch circuit breaker rated 20
amps or less.
•
Install chassis ground to the unit before connecting AC input.
•
Do not tie either of the unit main outputs to the BAT terminal on the Battery Management Module (BMM) or Dual BMM (BMMD), as this
WARNING
may short-circuit the battery or bypass the internal LVD circuitry in the BMM or BMMD.
•
If a lithium-ion battery is used, it must have an integrated battery management system (BMS) to protect the battery cells from
inappropriate voltage or current levels.
•
Always consult with and observe all battery manufacturer recommendations.
•
The DC-DC Converter Module is NOT hot pluggable. Do not open the unit. Module may only be serviced by qualified personnel due to
hazardous voltage inside.
Risk of personal injury or damage to equipment and property. Always observe the following:
•
Ensure the unit has the correct polarity for the application.
•
Do not combine 1,500-watt and 700-watt Power Modules within the same unit. Do not mix voltages of the Power Modules.
•
Ensure that there are enough matching Power Modules available to support the load requirement.
•
DC-AC inverters should not be connected to any of the load connection points without a battery connected to the system.
CAUTION
•
The DC-DC Converter Module draws up to 700 W from the Power Modules and should be counted as a load device. Ensure the power
consumption of the load does not exceed the continuous rated capacity of the DC-DC Converter Module.
•
Ensure the total power consumption of the loads does not exceed the continuous rated capacity of the power supply.
Risk of damage to equipment, environmental hazards, loss of data and other undesirable consequences. Always observe the
following:
•
Third-party surge suppression devices must be utilized to protect AC input power feeds, every exposed DC power conductor and data
NOTICE
cables. These protection devices must be installed at both ends of the exposed conductor, in close proximity to installed equipment.
UNPACK AND INSPECT
1
•
Power shelf (hot-swappable Power Modules must be
ordered separately)
•
Two rack-mounting ears (installed)
•
Instruction Manual (USB drive)
•
Output bus bar safety cover (in bag)
•
Bag containing the following:
One 3-pin AC input wire clamp connector
o
One 7-pin alarm and temp sensor connector
o
One 3-pin form-C alarm relay connector
o
Four 6-32 x 1/4-inch screws for installing the safety
o
cover
Six 1/4-inch bolt/washer/nut sets for the output bus
o
bar connection
Remote battery temperature sensor (ICT-TMP)
o
NOTE: In case of shipping damage, your freight carrier should
be notified immediately.
PREPARE THE TOOLS AND PARTS NEEDED
2
•
Two 7/16-inch wrenches for the bus bar connection
•
Wire stripper
•
Four #10-32 Phillips screws to connect rack ears to rack
•
#1 Phillips screwdriver for the connections of rack ears,
bus bar cover, and AC input connector
•
3/32-inch flathead screwdriver for the connection of AC
input wires, alarm and sensor wires
CHECK AND VERIFY THE CONFIGURATION
3
See Section 2.4 of the Instruction Manual.
Scan the QR code to download
the Instruction Manual.
INNOVATIVE CIRCUIT TECHNOLOGY LTD.
Langley, British Columbia, Canada V4W 3Y3
855-350-900 Rev1.01
26921 Gloucester Way
www.ict-power.com
For additional support call: +1 877.930.0717 ext. 810 (toll-free in N. America) or +1 604.856.6303
MOUNT THE UNIT INTO A 19-INCH RACK
4
(Support the rear of the unit if necessary)
NOTE: For parallel shelf installation, refer to Section 2.18
of the Instruction Manual.
CONNECT THE CHASSIS GROUND
5
Connect the chassis ground according to the site design, and
in accordance with the local electrical code standards. Use a
ground bonding wire that is rated to handle the maximum
current rating of the power system.
CONNECT USER SUPPLIED SURGE PROTECTION
6
DEVICE(S)
Third-party surge protection device(s) must be utilized to
protect AC input power feeds, every exposed DC power
conductor and data cables. These protection devices must be
installed at both ends of the exposed conductor, in close
proximity to installed equipment.
CONNECT THE SENSORS AND ALARMS IF NEEDED
7
a. Connect an external monitoring device to the 3-pin form-C
alarm relay connector, if needed, using 22–26 AWG wire.
Install the 3-pin connector to the "ALARM" terminal.
b. Connect up to four dry contact type sensors, and an optional
external Battery Temperature Sensor (ICT-TMP) to the 7-pin
alarm and temp sensor connector using 22–26 AWG wire.
Install the 7-pin connector to the "AUX" terminal.
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