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Related Manuals for ICT IntelliCharge Series
Summary of Contents for ICT IntelliCharge Series
- Page 1 IntelliCharge Series DC Power Supply Instruction Manual 855-342-000...
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Page 2: Safety Guidelines
IntelliCharge Series DC Power Supply SAFETY GUIDELINES Principles of Safe Operation and Maintenance Safety must always be the top priority of all personnel involved in the installation, operation, and maintenance of this unit as it operates at high voltages that could be potentially lethal. Technicians must adhere to the appropriate standards and manufacturer’s recommendations to minimize... - Page 3 IntelliCharge Series DC Power Supply General Alerts Risk of serious personal injury or damage to equipment and property. Always observe the following: • Install and operate unit in a restricted access location. A restricted access location is an area to which access can be...
- Page 4 • Consult with manufacturers of surge suppression devices to select appropriately rated protection device(s) and proper installation methods. • ICT’s product warranty does not cover damage caused by power surges and electrostatic discharge events including lightning. 855-342-000_Rev2.00_Instruction Manual...
- Page 5 • Battery current through the "BATT +" terminal and internal LVD relay must not exceed the maximum current limit rating of the IntelliCharge Series power supply. Use a suitably rated WARNING overcurrent protection device and disconnect in line with the "BATT +"...
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Page 6: General Information
Innovative Circuit Technology Ltd. Disclaimer ICT shall not be held liable for any damage or injury involving this product if it has been subjected to misuse and exposure to environmental conditions not conforming to the product’s limits of operation, improper installation, or maintenance. - Page 7 IntelliCharge Series DC Power Supply ICT LIMITED WARRANTY The warranty period on ICT products is two (2) years from date of purchase from an authorized ICT reseller or OEM with valid proof of purchase, or from date of shipment from the ICT manufacturing facility. The warranty period for a repaired product or part is ninety (90) days or the remainder of the unexpired term of the new product warranty period, whichever is greater.
- Page 8 IntelliCharge Series DC Power Supply In no event shall ICT be liable for any special, indirect, or consequential damages such as, but not limited to, loss of use, business or goodwill, loss of revenue, or loss of profits, which may result, either directly or indirectly, from defects in products provided by ICT.
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Page 9: Table Of Contents
IntelliCharge Series DC Power Supply TABLE OF CONTENTS 1.0 INTRODUCTION ................... 1 Features ..................2 2.0 INSTALLATION ..................2 Unpacking and Inspection ............2 Package Contents ............... 2 2.2.1 Tools and Parts Needed ..........2 Quick Install Guide ..............3 System Configuration .............. - Page 10 IntelliCharge Series DC Power Supply Electrical Specifications ............17 Physical Specifications .............. 18 Regulatory Specifications ............18 Mechanical Specifications ............18 9.0 GLOSSARY ..................20 LIST OF FIGURES Figure 1. Front View (with Front Display Panel) ......... 1 Figure 2. Attaching the Unit to the Rack Mount Tray ........4 Figure 3.
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Page 11: Introduction
IntelliCharge Series DC Power Supply 1.0 INTRODUCTION The ICT IntelliCharge Series is a high efficiency DC power supply in a compact design with integrated battery charger that allows the battery charge to be regulated independently from the DC load outputs, allowing the battery to receive the optimal charging current without the load being affected. -
Page 12: Features
IntelliCharge Series DC Power Supply 1.1 Features • 360 watts of output power • Power Factor Corrected AC input voltage range of 100–265 VAC • 12-, 24- or 48-volt nominal DC output (floating ground) • Operates as DC power supply for powering loads while providing optimal battery charging •... -
Page 13: Quick Install Guide
Energize the loads and battery connections. 2.4 System Configuration The IntelliCharge Series has a floating output which can supply either positive or negative voltage, and can function either as a standalone DC power supply or as a complete DC power system when using the optional Battery Backup feature. -
Page 14: Rack Or Din Rail Mounting
IntelliCharge Series DC Power Supply 2.5 Rack or DIN Rail Mounting The IntelliCharge Series may be rack mounted, or DIN rail mounted. 2.5.1 Rack Mounting (optional) Mount the unit in an enclosed, standard 19-inch equipment rack using the optional 19-inch rack mount tray (ICT-RM1U/RM2U). -
Page 15: Ground Connection
CAUTION All DC outputs of ICT’s DC power systems are isolated from chassis ground (floating). DC output returns can remain isolated from ground (DC-I) or can be grounded (DC-C), as per site grounding requirements and/or local or national electrical codes. -
Page 16: Surge Protection Device(S) Installation
2.8 Sensor and Alarm Connections The ALARM TEMP connector allows the IntelliCharge Series to report faults to an external monitoring device through a form-C contact; and to monitor the external temperature of an external battery pack. -
Page 17: Battery Connections (If Applicable)
Use of lithium-ion battery is not recommended. CAUTION The BATT terminal block provides a convenient and safe way to connect an external lead-acid backup battery to the IntelliCharge Series. An internal 855-342-000_Rev2.00_Instruction Manual Page 7 of 20... -
Page 18: Figure 5. Load And Batt Terminals
IntelliCharge Series DC Power Supply LVD contactor will disconnect the battery should it discharge below the set voltage level (See Table 10). 1. Choose a lead-acid battery with a nominal DC voltage rating (12, 24, 48 volts) that matches the power supply’s output voltage and has an amp-hour (Ahr) capacity rating of at least three times the maximum charge current setting of the power supply. -
Page 19: Load Connection
(see Figure 5). Connect the load device’s output to the other terminal. 2.11 AC Power Source Connections AC input wiring to the IntelliCharge Series unit must be protected using an outlet with a branch rated circuit breaker of 20 amps or lower value. -
Page 20: Energize Loads And Battery Connections
"CHARGE" LED is lit, indicating normal operation. A lit red "FAULT" LED indicates an alarm on the unit (see Section 6.2). The IntelliCharge Series will start up and operate at the factory default settings when AC power is connected, generally requiring no other set up or adjustment for basic operation. -
Page 21: Menu Structure
IntelliCharge Series DC Power Supply 3.2 Menu Structure See the complete menu structure in the following diagram. Navigate through the two screens using the "Select" button. MAIN SCREEN OUTPUT VOLTAGE: 52.5 V LOAD CURRENT: 0.0 A CHARGE MODE: BULK PRESS "SELECT"... -
Page 22: Notification Screens
(not applicable) 5.0 OPERATION: PARALLEL (not applicable) 6.0 OPERATION: STANDARD POWER SUPPLY Some models of the ICT IntelliCharge Series do not have the optional front display panel. Energize the external AC source and turn the front-panel power switch to ON position to power up the unit. -
Page 23: Battery Settings
IntelliCharge Series DC Power Supply 6.1 Battery Settings The IntelliCharge Series supports AGM, Gel and Flooded lead-acid batteries with absorption and float voltages optimized for each (see Table AGM (Absorbed Glass Mat) are the most common type of sealed battery. -
Page 24: Configure Charge Current Limit
IntelliCharge Series DC Power Supply Table 6. Battery Type Switch Settings Charge Mode Battery Type BATT SW1 BATT SW2 Fixed AGM Float (default) AGM 3-Stage Fast Charge Gel 3-Stage Fast Charge Flooded 3-Stage Fast Charge 1 = Up, 0 = Down Fixed AGM Float: Disable absorption and set float voltage for AGM lead- acid batteries (Default). -
Page 25: Table 8. Power Supply Alarms
IntelliCharge Series DC Power Supply The red "FAULT" LED will light when an error occurs. The form-C contact will be triggered for any condition that lights the red FAULT LED or shuts the output of the unit. Table 8. Power Supply Alarms... -
Page 26: Faqs
7.0 FAQs 7.1 Can IntelliCharge Series be used without a battery? The ICT IntelliCharge Series may be used as a fixed output power supply without backup battery. If no backup battery is connected to the BATT terminals, set the charge mode to Fixed AGM Float on the BATT switch 1 and 2 settings. -
Page 27: Product Specifications
IntelliCharge Series DC Power Supply 8.0 PRODUCT SPECIFICATIONS 8.1 Electrical Specifications Table 9. Overall Electrical Specifications Parameters Rating AC Input Nominal Rating 115 / 230 VAC; 50 / 60 Hz AC Input Operating Range 100 to 254 VAC AC Input Maximum Range... -
Page 28: Physical Specifications
IntelliCharge Series DC Power Supply 8.2 Physical Specifications Table 11. Physical Specifications Parameters Configuration Floating, may be connected with Positive or Output Grounding Negative ground Alarm Output Form-C contact, 0.5 A, 60 VAC max 4-position terminal block, DC Connectors: (Output, Battery) -
Page 29: Figure 9. Dimensions
IntelliCharge Series DC Power Supply Figure 9. Dimensions 855-342-000_Rev2.00_Instruction Manual Page 19 of 20... -
Page 30: Glossary
IntelliCharge Series DC Power Supply 9.0 GLOSSARY • One Rack Unit; 1.75-inch (44.55 mm) of rack height • Two Rack Unit; 3.5-inch (89 mm) of rack height • A, amps Amperes • Absorbed Glass Mat • Ampere-Hours • ANSI American National Standards Institute •... - Page 31 Find the latest version of this manual here: https://ict-power.com/product/intellicharge-series/ INNOVATIVE CIRCUIT TECHNOLOGY LTD. 26921 Gloucester Way Langley, British Columbia, Canada V4W 3Y3 T +1 604.856.6303 (International) T +1 877.930.0717 (North America Toll-free) www.ict-power.com...
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