Table of Contents
Related Manuals for ICT Hybrid Power ICT-IPS-DC12-BMM
Summary of Contents for ICT Hybrid Power ICT-IPS-DC12-BMM
- Page 1 Innovative Circuit Technology Ltd. Hybrid Power Series INSTRUCTION MANUAL 855-350-000 Models: ICT-IPS-DC12-BMM ICT-IPS-DC12-BMMP ICT-IPS-DC12-BMMD ICT-IPS-DC12-BMMDP ICT-IPS-DC24-BMM ICT-IPS-DC24-BMMP ICT-IPS-DC24-BMMD ICT-IPS-DC24-BMMDP...
- Page 2 WARNING Risk of serious personal injury or damage to equipment and property! Always observe the following: • Install and operate unit in a restricted access location. A restricted access area is an area to which access can be gained only by service personnel through the use of a special tool, lock and key, or other means of security and which is controlled by the authority responsible for the location •...
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Page 3: Table Of Contents
Contents INTRODUCTION ..................4 INSTALLATION ..................4 Check Unit ....................5 Configure a System ..................5 Install Unit ....................8 Parallel Shelf Installation ................. 14 OPERATION (Front Panel) ..............16 System Status ..................17 Battery Management Module ..............18 DC-DC Converter Module ................ 21 Alarm Inputs ..................... 21 Alarm History ................... -
Page 4: Introduction
INTRODUCTION The Hybrid Power Series is a complete and flexible 1RU DC power system with intelligent networked monitoring and control, advanced battery management, and 12 V or 24 V integrated DC output converter option in a 19” chassis. The power shelf can accommodate a factory-installed Intelligent Control Module (ICM) with front graphic display and up to three hot-swappable 700 W or 1500 W 24 or 48 V primary DC output power modules. -
Page 5: Installation
Two bolt/washer/nut sets for connections to the Battery Management Module bus bars (in bag) • Remote battery temperature sensor (ICT-TMP) included when a BMM is installed in the shelf Configure a System A complete Hybrid Power Series system will consist of at least one power shelf... - Page 6 Factory-installed 200A Battery Management Module with LVD and 700W 24V integrated DC converter output. Contact ICT for other possible Hybrid Power Series configurations Primary DC Output Power Module Models Description Model No. 24V 700W primary DC output power module (27.6V, 25A) ICT700-24PM 48V 700W primary DC output power module (55.2V, 12.5A)
- Page 7 [NOTE] (The shelf may be left powered on while swapping modules) • Snap (do we want “snap” or “install”) in a shelf blanking plate (ICT-BPM) into any unused shelf positions to prevent accidental access to the internal circuitry of the shelf.
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Page 8: Install Unit
Module Latch Figure 2: Installing Power Module in a Hybrid Power Shelf Install Unit WARNING Risk of serious personal injury or damage to equipment and property! Always observe the following! • When using a backup battery ensure the nominal battery voltage is correct for the model of power modules installed, and that the battery positive is connected to the positive (+) terminal and the battery negative is connected to the (-) terminal. - Page 9 Check that the system Output Voltage and Current Limit match the requirements of the battery and the loads to be connected (see the section of “System Status” for details on setting your voltage and current limits). Integrated DC Main Shelf Alarm Remote Network...
- Page 10 Alarm Output Connector: (use 22-26 AWG wire) • Connect the external Battery Temperature Sensor (ICT-TMP, included with a BMM equipped shelf, for use with lead-acid batteries only) to the REMOTE input plug on the back panel (see Remote input table, below), to compensate the shelf output voltage according to the battery temperature.
- Page 11 string using the adhesive backed clip, as shown in Figure 5. The rate of voltage compensation can be adjusted via the ICM front panel interface, or the WEB GUI in the Battery Backup Settings & Control tab. The default compensation is 0mV/C per cell (no compensation adjusts this according to the battery manufacturer’s recommendation to enable charge voltage temperature compensation.
- Page 12 WARNING Risk of serious personal injury or damage to equipment and property! Always observe the following! • When connecting a battery ensure the nominal battery voltage is correct for the model of power modules installed, and that the battery positive is connected to the positive (+) terminal and the battery negative is connected to the (-) terminal.
- Page 13 Use wire and connectors appropriately rated for the highest possible system current when making connections to the battery, BMM, and power shelf. Connect the battery hot lead (see comment on polarity, above) to the BMM BAT bus bar, and the battery return lead to the main shelf output bus bar of the corresponding polarity.
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Page 14: Parallel Shelf Installation
Available BMM Variations: -V BAT +V BAT Description Connections BMMP Single 100 A battery circuit breaker Single BAT input with LVD contactor with advanced bus bar (+ or – battery management capability polarity, see note above) BMMD BMMDP Dual 100 A battery breakers to BAT 1 and BAT 2 connect two identical battery input bus bars... - Page 15 BMM module, with maximum battery current not to exceed the rating of the individual BMM unit (150A) Install the Shelf Paralleling Bus Bars (ICT-PAR) and plastic bus bar covers as shown in Figure 8, using the hardware included with the Hybrid Power Series.
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Page 16: Operation (Front Panel)
Connect a separate AC power cord to each shelf, using independent AC circuits rated for the full power operation of each shelf. OPERATION (Front Panel) Switch on the external AC power source circuit breaker, and check that the green POWER LED is lit on each power module, and that the ICM front graphic display is lit. -
Page 17: System Status
See the complete menu structure in the following diagram. Navigate through the various screens using the up and down arrows, the back button, and the Enter button. Note that output voltage and current limit settings apply to the combined output of all installed power modules. The ICM treats the combined modules as a single high-power supply. -
Page 18: Battery Management Module
Scroll to adjust parameter (Output V shown), press Enter to set value. Press Back return to System Settings Screen Alarms will be shown as they occur, press Back button to return to the Status screen, press Enter Alarm History info Once the Output Voltage and Current Limit values are configured to suit the connected battery and loads, switch on the BMM battery breaker 1, and battery breaker 2 (if installed) to connect the backup battery string(s) to the system. - Page 19 BMM Settings (All Battery Types): The module comes with factory default settings loaded that should be configured to match the actual battery used in the system. WARNING Always consult battery manufacturer's specifications when selecting battery type. Incorrect battery type setting may damage your battery. If Lithium-Ion type battery is selected, it must utilize an integrated battery management system (BMS) to protect the battery cells from inappropriate voltage or current levels.
- Page 20 Ensure the Battery Temperature Sensor (ICT-TMP) is installed and connected to the battery case (see Make Sensor and Alarm Connections in the Installation section) for optimal lead-acid battery charging and best battery life. Set the Temperature Compensation/°C level per battery cell to match the recommendation of the battery manufacturer.
- Page 21 Scroll to highlight parameter to change • LVD Disconnect V • LVD Reconnect V • Charge Current Limit • Over Current Alarm level • Battery Type • Battery Capacity (Ahr) rating • Battery discharge rate (hrs) used for capacity spec. (typically either 10 or 20hrs) •...
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Page 22: Alarm Inputs
Scroll to highlight parameter to change • Output Voltage • Current Limit • Output Enable (ON/OFF) Press Enter to select parameter to adjust Scroll to change setting. Press Enter set, press Back X button to exit without changing Alarm Inputs The Alarm Inputs Status screen displays the current status of the four alarm inputs provided on a power shelf equipped with the ICM. -
Page 23: Network Status And Advanced Options
Scroll through the history screens to see the 20 most recent alarm events. Shows the module that raised the alarm, date, and time when set, and cleared Note: The system date and time are normally set by the network. These may be manually set, see web-GUI Communications Basic Setup tab. -
Page 24: Password Reset (Front Panel)
Password Reset (Front panel) Always record the display password when set, as it must be entered to change any power shelf settings. To clear the display password in cases where it is lost, switch off the AC power to the unit, then simultaneously press the ENTER BACK X buttons for more than 15s while restoring the AC power. -
Page 25: Log In To The Unit
IP address displayed, and use this in your browser address field to access the unit remotely. NOTE: You can also find the IP address of any ICT unit on a local network by running the ICT IP Address Discovery tool. After installing the tool on your Windows computer connected to the same network (tool available for download from ICT https://www.ict-power.com/tools-utilities/) - Page 26 The Status tab provides an overview of the operating status of the unit, showing the output voltage and current, the AC input voltage, the Battery Management Module parameters, and the Alarm states of the internal alarm relay, and the four remote alarm inputs. Click on the SETTINGS &...
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Page 27: Power Modules
Power Modules Use this page to see the current status of all installed power modules in the system. The combined maximum output capacity of all active power modules is shown here. Use the System, SETTINGS & CONTROL tab to make any changes to the Output Voltage and Current Limit of the combined modules. - Page 28 (which may consist of 2 battery strings with the dual breaker BMMD versions). You may check battery string voltage, combined current (+ is charging, - is discharging), temperature (if ICT-TMP probe installed), Net Ah count (approximate Ah discharged from the battery, where 0Ah denotes full charge), LVD status, and the LVD threshold voltage settings.
- Page 29 Configure Battery Configure the Battery Type of the battery used in the system (Lead-Acid or Lithium-Ion). WARNING Always consult battery manufacturer's specifications when selecting battery type. Incorrect battery type setting may damage your battery. If Lithium-Ion type battery is selected, an integrated battery management system (BMS) must be used to protect the battery cells from inappropriate voltage or current levels.
- Page 30 battery manufacturer to determine the battery capacity. Normally the 10 or 20 hour rate is used. If a lead-acid battery is connected to the system, this information is used to help determine the battery state of charge, and remaining battery capacity when in use. [Note] that connecting two batteries in parallel will double the total Ah capacity, while connecting batteries in series will increase the voltage with no change to the Ah capacity.
- Page 31 12V battery) to help ensure the battery is fully charged in cold locations, and is not overcharged when warm. The default setting is 0mV, assumes 25°C operation. [Note] that the system must have the battery temperature sensor (ICT-TMP) installed on the battery for this setting to have an effect. Equalize Charge Settings This setting is only available if the system is configured for use with a lead-acid type battery.
- Page 32 Equalize Duration: Set the duration time (10-240 minutes) for the equalize charge voltage to be applied (as recommended by your battery manufacturer). Equalize Interval: Set the equalize charge interval (0 – 180 days) so the system will perform an automatic equalize charge once every interval time has elapsed.
- Page 33 Set the SOC Threshold to receive an alarm notification when the battery state of charge falls below the specified level. Set the threshold to 0 to disable this alarm. (default setting) Battery Discharge Test Configure the Battery Discharge Test settings in this section, so that you may either manually or automatically perform a partial discharge test to gauge the relative capacity of the external battery.
- Page 34 Start Time: Set the time of day for automatically recurring discharge test to start. The time must be entered using 24-hour time format. Day of Week takes precedence over Discharge Test Interval. [note] NTP Time Synchronization must be enabled on the Communications Basic Setup page to enable automatic discharge tests.
- Page 35 Integrated DC Output Converter Select the DC Converter tab to observe the alarm status; output voltage; and output current of the integrated DC output converter module. Click on the SETTINGS & CONTROL tab to configure the settings for DC Converter module. Integrated DC Output Converter Output Status: Use the On/Off buttons to remotely disable the DC output converter.
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Page 36: Alarms
Select the Alarm Reporting Send E-mail checkbox to configure the system to send an e-mail to the address set up on the communications page whenever an alarm is triggered on the integrated DC output converter module. Alarms Click on the Alarms tab to review the status and alarm history of the unit. Click on the SETTINGS &... -
Page 37: Communications
Communications Click the Communications tab to configure the Basic Setup, Network Settings, E- mail Settings, User Setup, and Maintenance. Click the Save Settings button at the bottom of each tab to apply any changes you have made. Click the BASIC SETUP tab to configure the device name, set the date and time and enable the watchdog timer and data logging features. - Page 38 Network Watchdog Enable the Network Watchdog to cycle power output on loss of communications. The watchdog can monitor one or two external IP addresses. Watchdog Enabled: Tick this box to enable the network watchdog. Primary IP Address: Set an IP address for the unit to ping to determine if the network is functioning.
- Page 39 NETWORK SETUP Configure network settings on the NETWORK SETUP page. NOTE: Saving any changes to the network settings will cause the ICM to re-start, causing momentary loss of communications Network: MAC Address: Displays the MAC address assigned to the power system. It is also shown on line four of the LCD Network Status screen.
- Page 40 Primary DNS: Specify the IP address of the Primary DNS Server for your network. Secondary DNS: Specify the IP address of the Secondary DNS Server for your network. Web Server: CAUTION: Changing the web server port numbers may cause loss of communication with the power system.
- Page 41 SNMP box on this web-GUI page; or • on the web-GUI’s Help page; or • can be downloaded from the ICT Website: https://www.ict-power.com/tools-utilities/ The unique power system MIB file must then be imported into your external SNMP management software.
- Page 42 Full Device Control: Allow SNMP clients to set all device settings through SNMP. MIB files for full SNMP device control SNMP Contact Information: Assign contact information, such as an operator name and phone number for the power system, which can be read via SNMP queries.
- Page 43 Trap Community: Assign the community string/password that will be sent with all SNMPv1 traps. Some trap receivers are able to filter based on Trap Community. Trap User Name: Assign the user name for SNMPv3 traps. Authentication Protocol: Select the authentication protocol for SNMPv3 traps •...
- Page 44 E-mail: SMTP Server: Enter the name or the IP address of your SMTP server used for sending outgoing e-mail. (e.g. “smtp.gmail.com”) SMTP Port: Enter the port used by your SMTP server. (Normally 25) SMTP Server requires SSL: Check this box if your SMTP server requires an encrypted SSL connection.
- Page 45 Minimum E-mail Interval: Specify a minimum interval required between e- mail notifications. (Default 1 minute, range 0 to 60 minutes) This time interval is used to prevent an un-intended flood of e-mail alarm notifications that could occur when an alarm limit is incorrectly configured, for example.
- Page 46 Select a User to Edit: Choose which of the user accounts to edit. Set the access level to be appropriate for the amount of control each user requires. • Administrator: This level has full access to the power system settings, and can set up users and change passwords (“admin”...
- Page 47 Restore Factory Default Settings: Clicking the Restore button will restore ALL settings to the original factory default values, including the user passwords. To only restore the network settings and passwords see the Password Reset section. (This feature is only available to the system Administrator) Note: Restoring the unit to Factory Default settings may cause loss of network communications due to loss of custom changes to any network settings To reset only the IP address and Administrator password to the original default...
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Page 48: Router Configuration
Firmware Update: Download the latest Hybrid Power Series firmware file from the ICT website (ict-power.com) to your local computer. De-compress this .cry file then press the Update Firmware button, and link to this file. Update the firmware on the power system control module by clicking the Update Now button. - Page 49 NOTE: Many ISP blocks access to port 80, so if your ISP does block this port you must change the HTTP port the power system uses from 80 to something else, such as 8000. (Valid port numbers are in the range of 1 to 65535) See the Network Setup section for information on assigning new network ports.
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Page 50: Text Message Notifications
service such as Dyn (www.dyn.com) to provide a stable address for the router. 5. To access the power system over the internet type the WAN IP address of the router in the location/address field of your browser, followed by a colon and the HTTP port number the system is using. (e.g. http://209.123.10.33:8000 for a router address 209.123.10.33, port 8000) Power System Access with Router Address... -
Page 51: Troubleshooting Network Communications
I am unable to access the web-based configuration utility: • Check that you are using the correct IP address for the system by downloading and running the ICT IP Address Discovery tool http://www.ict-power.com/tools-utilities/ • Check the network cable connections to the power system and the network •... -
Page 52: Status Indicators And Alarms
• If your SMTP server requires SSL encryption, ensure the SMTP Server requires SSL checkbox is ticked. Otherwise leave blank. • If your SMTP server requires authentication ensure that the SMTP User Name and SMTP Password fields are correctly entered. STATUS INDICATORS AND ALARMS The status of the Hybrid Power Series is indicated on the front display screen, or via the web-GUI on remotely monitored units. - Page 53 Power Module Alarms: Alarm Trigger Condition Module Green Alarm Send E- Condition Output Relay mail Power Loss of AC power Disabled Active Failure to module Module Normal operation Operating Configuration Different voltage Active Error modules in shelf Current Limit Output current (Warning approaches within only, display...
- Page 54 Alarm Trigger Condition Alarm Send E- Condition Contactor Required Relay mail Battery Low SOC drops below Closed Active Low SOC setting Battery Battery I rises above Closed Active Overcurrent OC setting for 10s Circuit Breaker Circuit breaker trips Open Active Open or manually opened Battery Over...
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Page 55: Product Specifications
Alarm Trigger Condition Module Green Alarm Send Condition Output Relay mail Over Temp Internal temp too Disabled Active Shutdown high Output Over- Output above set Disabled Active Voltage point (Manually re- enable dc output to reset) Intelligent Control Module (ICM) Alarms: Alarm Condition Trigger Condition Alarm Relay... - Page 56 Power ICT700- ICT700- ICT1500- ICT1500- Model: Shelf 24PM 48PM 24PM 48PM Output Voltage Set by (Nominal battery power 27.6V 55.2V 27.6V 55.2V float Voltage) (+/- modules 0.5%) installed Max Current Limit 150 ADC 28 A 14 A 54 A 27 A (+5%, -0%) Continuous 150 ADC...
- Page 57 Efficiency 92% (Typical) Operating Temperature -30°C to 50°C Output Grounding Positive, negative or floating Safety Designed to meet EN60950-1 Output Grounding: Power Modules are floating, may be connected with Positive or Negative ground Alarm Output: Form-C contact, 0.5 A 60 VDC DC Connectors: (Output, Battery) Bus Bar, 5/16”...
- Page 58 Network Communication: RJ45 10/100-T port (IPv4, HTTP, HTTPS, SMTP, DNS, TCP, UDP, ICMP, DHCP, ARP, SNMP, SNTP Protocols) Network Security: Password protection, SSL encryption for HTTPS and SMTP (TLS 1.2) Dimensions (inches): Weight: 21lbs/9.4kg (maximum) EMC Note: This equipment has been tested and found to comply with the limits for a Class A digital device (pursuant to part 15 of the FCC Rules and ICES 003) or Class B digital device (pursuant to part 15 of the FCC Rules and ICES 003).
- Page 59 • Consult the dealer or an experienced RF technician for help. Caution: Changes or modifications to this equipment not expressly approved by ICT Ltd. could void the user's authority to operate the equipment. Innovative Circuit Technology Ltd.
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Page 60: Limited Warranty
The Purchaser shall at their own risk and cost return the defective product to ICT’s factory or designated repair center once an RMA is issued by ICT. Return of the products to the customer after repair is completed shall be prepaid by ICT unless otherwise mutually agreed between the parties.