SCHUNK VERO-S NSE-M plus 138 Assembly And Operating Manual

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Quick-Change Pallet System
VERO-S NSE-M plus 138 
Assembly and Operating Manual
Translation of original operating
manual

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Summary of Contents for SCHUNK VERO-S NSE-M plus 138

  • Page 1 Quick-Change Pallet System VERO-S NSE-M plus 138  Assembly and Operating Manual Translation of original operating manual...
  • Page 2 Best regards, Your SCHUNK team Customer Management Tel. +49-7572-7614-1300 Fax +49-7572-7614-1039 cmm@de.schunk.com Please read the operating manual in full and keep it close to the product. 04.00 | VERO-S NSE-M plus 138 | Quick-Change Pallet System | en | 1150269...
  • Page 3: Table Of Contents

    4.4 Clamping pins SPA 40, SPB 40, SPC 40, SPG 40 ..........19 4.4.1 Information to clamping pin SPG 40 ..........22 4.5 Screw tightening torques ..............22 04.00 | VERO-S NSE-M plus 138 | Quick-Change Pallet System | en | 1150269...
  • Page 4 6 Maintenance and care ................24 7 Storage....................25 8 Trouble shooting.................. 26 9 Part list ..................... 27 10 Assembly drawing ................28 11 Manufacturer certificate................. 30 04.00 | VERO-S NSE-M plus 138 | Quick-Change Pallet System | en | 1150269...
  • Page 5: General

    Denotes a hazard with a low degree of risk that, if not avoided, could result in a minor or moderate injury. CAUTION Information about avoiding material damage. 04.00 | VERO-S NSE-M plus 138 | Quick-Change Pallet System | en | 1150269...
  • Page 6: Applicable Documents

    Clamping pallets Type PAL Clamping pins (in particular SPA 40, SPB 40, SPC 40) Dome-shaped centering bushing Type ZKA Protection cover SDE Fitting bolt PBN Indexing pins IXB V1 04.00 | VERO-S NSE-M plus 138 | Quick-Change Pallet System | en | 1150269...
  • Page 7: Basic Safety Notes

    04.00 | VERO-S NSE-M plus 138 | Quick-Change Pallet System | en | 1150269...
  • Page 8: Structural Changes

    The product is made of steel alloys, elastomers and aluminum alloys. In addition, Branotect anti-rust oil and Renolit HLT2 are incorporated into the product as auxiliary and operating materials. 04.00 | VERO-S NSE-M plus 138 | Quick-Change Pallet System | en | 1150269...
  • Page 9: Personnel Qualification

    Incorrect handling during transport can make the product unsafe and risks the danger of serious injuries and considerable material damage. During transport and handling, secure the product to prevent it from falling. 04.00 | VERO-S NSE-M plus 138 | Quick-Change Pallet System | en | 1150269...
  • Page 10: Protection During Handling And Assembly

    The machine spindle must not be started until the clamping pressure in the clamping device has built up. Unclamping may only occur once the machine spindle has come to a standstill. 04.00 | VERO-S NSE-M plus 138 | Quick-Change Pallet System | en | 1150269...
  • Page 11: Disposal

    (implementation of the safety functions according to the risk assessment of the integrator). Wear personal protective equipment. 04.00 | VERO-S NSE-M plus 138 | Quick-Change Pallet System | en | 1150269...
  • Page 12 Do not control the media transfer units until the device is clamped on the quick-change pallet systems. Take suitable protective measures to secure the danger zone. 04.00 | VERO-S NSE-M plus 138 | Quick-Change Pallet System | en | 1150269...
  • Page 13: Technical Data

    If the quick-change pallet system is to be used outside the specified welding currents, please contact your SCHUNK contact person. 04.00 | VERO-S NSE-M plus 138 | Quick-Change Pallet System | en | 1150269...
  • Page 14: Assembly

    (SPC 40) can be used (see also chapter 6.4). 4.2 Mounting and actuation If you wish to install the unit yourself, please request our drawing. 04.00 | VERO-S NSE-M plus 138 | Quick-Change Pallet System | en | 1150269...
  • Page 15: Nse-M Plus 138

    If any chips are in the access bore or hexagon socket, they have to be removed prior to actuation. 04.00 | VERO-S NSE-M plus 138 | Quick-Change Pallet System | en | 1150269...
  • Page 16: Nse-M Plus 138-V1

    Positioning of the module can be done via two different centering diameters of the installation area: Ø 138H6 (upper area) Ø 110H6 (bottom area) depending on the installation version. 04.00 | VERO-S NSE-M plus 138 | Quick-Change Pallet System | en | 1150269...
  • Page 17 No air supply is required for the operation of the clamping system. The openings on the base side therefore do not have to be sealed. 04.00 | VERO-S NSE-M plus 138 | Quick-Change Pallet System | en | 1150269...
  • Page 18: Clamping Station (Optional)

    See the clamping diagram for the arrangement of the BRR 50 cylindrical clamp blanks. For questions on clamping stations for manually actuated Quick- Change Pallet Modules, contact our technical customer service 04.00 | VERO-S NSE-M plus 138 | Quick-Change Pallet System | en | 1150269...
  • Page 19: Clamping Pins Spa 40, Spb 40, Spc 40, Spg 40

    Size min. outer diameter on the support of the workpiece NSE-M plus 138 115 mm 04.00 | VERO-S NSE-M plus 138 | Quick-Change Pallet System | en | 1150269...
  • Page 20 > 13 > 18 > 18 > 24 > 16 * The length of the screwed-in thread must not exceed the dimension "G" under any circumstances! 04.00 | VERO-S NSE-M plus 138 | Quick-Change Pallet System | en | 1150269...
  • Page 21 Furthermore, the customer workpiece or the clamping pallet must always have the described flatness. The clamping pin type B may deviate in its twisting position by max. +/-10°. 04.00 | VERO-S NSE-M plus 138 | Quick-Change Pallet System | en | 1150269...
  • Page 22: Information To Clamping Pin Spg 40

    Screw size Tightening torque (Nm) Tightening torques for mounting the clamping modules (Screw quality 10.9) Screw size M5 M6 M8 M10 M12 M14 Tightening torque (Nm) 04.00 | VERO-S NSE-M plus 138 | Quick-Change Pallet System | en | 1150269...
  • Page 23: Function

    The clamping pin is centered at the taper bore of the clamping module, which is why the angular alignment of the clamping system can be selected as desired. 04.00 | VERO-S NSE-M plus 138 | Quick-Change Pallet System | en | 1150269...
  • Page 24: Maintenance And Care

    In case of visible damages or signs of malfunction, please stop the operation immediately. The system should not be started up again, before all the damages are repaired. I.e. by exchanging the damaged unit. 04.00 | VERO-S NSE-M plus 138 | Quick-Change Pallet System | en | 1150269...
  • Page 25: Storage

    Only store the product in dry rooms. Protect the product from major temperature fluctuations. NOTE: Before recommissioning, clean the product and all attachments, check for damage, functionality and leaks. 04.00 | VERO-S NSE-M plus 138 | Quick-Change Pallet System | en | 1150269...
  • Page 26: Trouble Shooting

    Corrective action The actuating piston or movement Disassemble the module and replace damaged mechanism is damaged and worn parts with original SCHUNK spare parts (} 6 [/ 24]) 04.00 | VERO-S NSE-M plus 138 | Quick-Change Pallet System | en | 1150269...
  • Page 27: Part List

    Cylindrical pin Ø 8 x 25 Countersunk screw M6 x 16 Cylindrical screw M8 x 45 Cylindrical screw M8 x 45 Protective caps O-ring Ø 82 x 3 Fitting screw 04.00 | VERO-S NSE-M plus 138 | Quick-Change Pallet System | en | 1150269...
  • Page 28: Assembly Drawing

    Assembly drawing 10 Assembly drawing NSE-M plus 138 04.00 | VERO-S NSE-M plus 138 | Quick-Change Pallet System | en | 1150269...
  • Page 29 Assembly drawing NSE-M plus 138-V1 04.00 | VERO-S NSE-M plus 138 | Quick-Change Pallet System | en | 1150269...
  • Page 30: Manufacturer Certificate

    VDMA 34192:2019 Safety requirements for clamping devices for use on machines Mengen, 25th of April 2023 p.p. Philipp Schräder p.p. Alexander Koch Head of Development standard products Head of Engineering Design special products 04.00 | VERO-S NSE-M plus 138 | Quick-Change Pallet System | en | 1150269...
  • Page 31 04.00 | VERO-S NSE-M plus 138 | Quick-Change Pallet System | en | 1150269...
  • Page 32 H.-D. SCHUNK GmbH & Co. Spanntechnik KG Lothringer Str. 23 D-88512 Mengen Tel. +49-7572-7614-0 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...

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