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Summary of Contents for SCHUNK PZV
- Page 1 Translation of the original manual Assembly and Operating Manual 4-finger-centric-gripper...
- Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 389384 Version: 10.00 | 13/08/2021 | en...
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Page 3: Table Of Contents
Design and description.................... 18 Design ......................... 18 Description ...................... 18 Assembly ........................ 19 Installing and connecting.................. 19 Connections...................... 20 5.2.1 Mechanical connection................ 20 5.2.2 Pneumatic connection................ 23 Mounting the sensor .................. 24 10.00 | PZV | Assembly and Operating Manual | en | 389384... - Page 4 7.4.1 Disassemble product ................ 43 7.4.2 Assembling the product................ 44 7.4.3 Screw tightening torques................ 44 Assembly drawing.................... 45 Translation of original declaration of incorporation .......... 46 Annex to Declaration of Incorporation .............. 47 10.00 | PZV | Assembly and Operating Manual | en | 389384...
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Page 5: General
Non-observance can cause minor injuries. CAUTION Material damage! Information about avoiding material damage. 1.1.2 Definition of Terms The term "product" replaces the product name on the title page in this manual. 10.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 6: Symbol Definition
• Observe the specified maintenance and lubrication intervals • Observe the ambient conditions and operating conditions Parts touching the workpiece and wear parts are not included in the warranty. 10.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 7: Scope Of Delivery
ID.-No. of the seal kit Seal kit for ID number PZV 64 0303450 PZV 100 0303452 PZV 125 0303453 PZV 160 0303454 PZV 200 0303455 } 7.5 Contents of the sealing kit, [/ 45]. 10.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 8: Basic Safety Notes
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 10.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 9: Gripper Fingers
• Make sure that the product is used only in the context of its } 3 defined application parameters, [/ 17]. 10.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 10: Personnel Qualification
Due to its technical training, knowledge and experience, service the manufacturer personnel of the manufacturer is able to perform the delegated tasks and to recognize and avoid possible dangers. 10.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 11: Personal Protective Equipment
• Eliminate any malfunction immediately. • Observe the care and maintenance instructions. • Observe the current safety, accident prevention and environmental protection regulations regarding the product's application field. 10.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 12: Transport
The incorrect handling of disposal may impair the product's safety and cause serious injuries as well as considerable material and environmental harm. • Follow local regulations on dispatching product components for recycling or proper disposal. 10.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 13: Fundamental Dangers
Falling loads may cause serious injuries and even death. • Stand clear of suspended loads and do not step into their swiveling range. • Never move loads without supervision. • Do not leave suspended loads unattended. 10.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 14: Protection During Commissioning And Operation
Before starting up the machine or automated system, check that the EMERGENCY STOP system is working. Prevent operation of the machine if this protective equipment does not function correctly. 10.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 15: Protection Against Electric Shock
Before starting any work on the product: Switch off the power • supply and secure against restarting. Make sure, that no residual energy remains in the system. • 10.00 | PZV | Assembly and Operating Manual | en | 389384... - Page 16 Do not reach into the open mechanism or the movement area • of the product. WARNING Risk of injury from sharp edges and corners! Sharp edges and corners can cause cuts. Use suitable protective equipment. • 10.00 | PZV | Assembly and Operating Manual | en | 389384...
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Page 17: Technical Data
* For use in dirty ambient conditions (e.g. sprayed water, vapors, abrasion or processing dust) SCHUNK offers corresponding product options as standard. SCHUNK also offers customized solutions for special applications in dirty ambient conditions. 10.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 18: Design And Description
4.1 Design 4-finger-centric-gripper Housing Base jaw Compressed air main connection 4.2 Description The centric gripper PZV is suitable for applications in which two or three fingers are insufficient. 10.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 19: Assembly
4. OR: Connect compressed air lines to the main air connections "A" and "B". Screw in air connections (plug connections). ✓ OR: Screw on throttle valve in order to be able to perform sufficient throttling and/or damping. 10.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 20: Connections
The values apply to the whole mounting surface to which the mounting surface product is mounted. Requirements for evenness of the mounting surface (Dimensions in mm) Edge length Permissible unevenness < 100 < 0.02 > 100 < 0.05 10.00 | PZV | Assembly and Operating Manual | en | 389384... - Page 21 Ø150 Mounting the gripper fingers Mounting screw(2x) Max. depth of engagement from locating surface [mm] Centering sleeve * [mm] Ø5 Ø8 Ø10 Ø10 Ø14 *) Contained in accessory pack. 10.00 | PZV | Assembly and Operating Manual | en | 389384...
- Page 22 Mounting the pressure piece is described in the insert "Installation instructions - pressure piece", which is included in the pressure piece's scope of delivery. 10.00 | PZV | Assembly and Operating Manual | en | 389384...
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Page 23: Pneumatic Connection
Hose-free direct connection Product O-ring Attachment Thread diameter of the air connections Item Connection 100, 125, Main connections G1/8" G1/4" (Hose connection) Hose-free direct connection Air purge connection 10.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 24: Mounting The Sensor
Reed switch RMS 80 Flexible position sensor FPS-F5 with FPS-S M8 Analog position sensor APS-M1 Analog position sensor APS-Z80 Radio system RSS R1/T2 with Reed switch RMS 80 10.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 25: Setting Dimensions For Magnetic Switches
• In "Optimal Mode", the sensor identifies the optimal position in the groove itself. SCHUNK recommends "Optimal Mode" for setting the sensors. Further information on the installation of the sensor, } 5.3.9 [/ 32] 10.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 26: Switch-Off Hysteresis For Magnetic Switches
2. Remove control cam (1) from the product, turn and re-insert it into the product. 3. Turn the screw (3) to push the position of the control cam (1). 10.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 27: Mounting Inductive Proximity Switch In 80
Slide control cam (6) inwards until the sensor 1 (1) no longer ✓ responds. Move the control cam (6) back towards the outside until the sensor 1 (1) begins to switch. 10.00 | PZV | Assembly and Operating Manual | en | 389384... - Page 28 Switching point is set. ✓ 7. Bring product into the "Gripper closed" or "Part gripped" position and test the function. Variant Dust-tight: Screw in set-screw into the side cover. 10.00 | PZV | Assembly and Operating Manual | en | 389384...
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Page 29: Mounting Magnetic Switch Mms 22 / Reed Switch Rms 22
4. Secure the sensor 2 (1) using the set-screw (4). Tightening torque: 10 Ncm 5. Bring product into the "Gripper closed" or "Part gripped" position and test the function. 10.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 30: Mounting Programmable Magnetic Switch Mms 22-Pi2
OR: Slide the sensor (1) into the groove (2) until the sensor (1) stops at the T-nut (3). 2. Secure the sensor (1) using the set-screw (4). Tightening torque: 10 Ncm 3. Adjust sensor (1), see sensor assembly and operating manual. 10.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 31: Mounting Programmable Magnetic Switch Mms-P 22
OR: Slide the sensor (1) into the groove (2) until the sensor (1) stops at the T-nut (3). 2. Secure the sensor (1) using the set-screw (4). Tightening torque: 10 Ncm 3. Adjust sensor (1), see sensor assembly and operating manual. 10.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 32: Mounting Programmable Magnetic Switch Mms 22-Pi1
4. Secure the sensor 1 (1) using the set-screw (4). Tightening torque: 10 Ncm 5. Hold teaching tool to the sensor 1 (1) to confirm the position. The sensor 1 (1) has been taught in. ✓ 6. Repeat steps for sensor 2. 10.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 33: Mounting Programmable Magnetic Switch Mms-Iol
OR: Slide the sensor (1) into the groove (2) until the sensor (1) stops at the T-nut (3). 2. Secure the sensor (1) using the set-screw (4). Tightening torque: 10 Ncm 3. Adjust sensor (1), see sensor assembly and operating manual. 10.00 | PZV | Assembly and Operating Manual | en | 389384... - Page 34 Should you have questions, do not hesitate to contact SCHUNK. Size Stroke 100% 4 mm 0.6 mm Signal Real Signal Optimal Stroke [mm] 10.00 | PZV | Assembly and Operating Manual | en | 389384...
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Page 35: Mounting The Reed Switch Rms 80
Slide control cam (6) inwards until the sensor 1 (1) no longer ✓ responds. Move the control cam (6) back towards the outside until the sensor 1 (1) begins to switch. 10.00 | PZV | Assembly and Operating Manual | en | 389384... - Page 36 Switching point is set. ✓ 7. Bring product into the "Gripper closed" or "Part gripped" position and test the function. Variant Dust-tight: Screw in set-screw into the side cover. 10.00 | PZV | Assembly and Operating Manual | en | 389384...
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Page 37: Mounting Flexible Position Sensor Fps
8. Tighten the screw (3) on the bracket (2). Tightening torque: 0.2 Nm 9. Adjust sensor (1), see assembly and operating manual of the sensor. Variant Dust-tight: Screw in set-screw into the side cover. 10.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 38: Mounting The Analog Position Sensor Aps-Z80
Analog signal on I.D. gripping Variant Dust-tight: Before attaching the sensor, remove the sealing bolts from the bracket. Before adjusting the control cam, unscrew the set-screw from the side cover. 10.00 | PZV | Assembly and Operating Manual | en | 389384... - Page 39 8. Tighten the screw (3) on the bracket (2). Tightening torque: 0.2 Nm 9. Adjust sensor (1), see assembly and operating manual of the sensor. Variant Dust-tight: Screw in set-screw into the side cover. 10.00 | PZV | Assembly and Operating Manual | en | 389384...
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Page 40: Troubleshooting
One-way flow control valve is missing or Install and adjust one-way flow control adjustet incorrectly. valve. Loading too large. Check permissible weight and length of the gripper fingers. 10.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 41: Gripping Force Is Dropping
6.6 Programmable magnetic switches not switching as desired Possible cause Corrective action Incorrect position of sensor Check adjustment dimensions, } 5.3.2 [/ 25]. Magnetic field too weak Check function of sensor in both grooves. 10.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 42: Maintenance
[/ 43]. The seals are in the enclosed sealing kit. } 1.4.1 [/ 7]. Treat all grease areas with lubricant, } 7.3 [/ 43]. Oil or grease external steel parts. 10.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 43: Lubricants/Lubrication Points (Basic Lubrication)
(60) from the housing (1). 7. Push the piston (3) upwards out of the housing (1). 8. Pull the base jaws (2) out of the housing (1). 10.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 44: Assembling The Product
PZV 160 PZV 200 Item 40 10 Nm 20 Nm 49 Nm 60 Nm 140 Nm Item 41 0.8 Nm 1.3 Nm 2.1 Nm 10 Nm 24 Nm 10.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 45: Assembly Drawing
Size 64 und 100 ab Size 125 ab Size 160 Air purge connection Positions are adapted to each other and can not be replaced by the customer. 10.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 46: Translation Of Original Declaration Of Incorporation
Person authorized to compile the technical documentation: Robert Leuthner, Address: see manufacturer's address Lauffen/Neckar, August 2021 p.p. Ralf Winkler; Head of Technology & Engineering, Mechanics Gripping Systems 10.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 47: Annex To Declaration Of Incorporation
1.3.2 Risk of break-up during operation 1.3.3 Risks due to falling or ejected objects 1.3.4 Risks due to surfaces, edges or angles 1.3.5 Risks related to combined machinery 10.00 | PZV | Assembly and Operating Manual | en | 389384... - Page 48 Risk of slipping, tripping or falling 1.5.16 Lightning Maintenance 1.6.1 Machinery maintenance 1.6.2 Access to operating positions and servicing points 1.6.3 Isolation of energy sources 1.6.4 Operator intervention 1.6.5 Cleaning of internal parts 10.00 | PZV | Assembly and Operating Manual | en | 389384...
- Page 49 Supplementary essential health and safety requirements for machinery intended for underground work Supplementary essential health and safety requirements for machinery presenting particular hazards due to the lifting of persons 10.00 | PZV | Assembly and Operating Manual | en | 389384...
- Page 52 Translation of the original manual SCHUNK GmbH & Co. KG Clamping and gripping technology Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 Fax +49-7133-103-2399 info@de.schunk.com schunk.com Folgen Sie uns I Follow us...
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