Subscribe to Our Youtube Channel
Related Manuals for SCHUNK VERO-S NSE plus 90
Summary of Contents for SCHUNK VERO-S NSE plus 90
- Page 1 Translation of Original Operating Manual VERO-S quick-change pallet system NSE plus, NSL plus, NSD plus Assembly and Operating Manual Superior Clamping and Gripping...
- Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and requires our written approval.
-
Page 3: Table Of Contents
Table of contents Table of contents 1 General ........................5 1.1 About this manual ....................5 1.1.1 Presentation of Warning Labels ..............5 1.1.2 Applicable documents ................... 6 1.1.3 Sizes ....................... 6 1.2 Warranty ........................6 1.3 Scope of delivery ...................... 7 1.4 Accessories ....................... - Page 4 Table of contents 4.3.6 NSE-T plus 138 ..................... 28 4.3.7 NSE-T plus 138-V1 ..................29 4.3.8 NSE plus 176 ....................30 4.3.9 NSE plus 176-V1 ..................31 4.3.10 NSE plus 100-75 ..................32 4.4 NSL plus / NSD plus modules for stationary use ............ 34 4.4.1 NSL plus 150 / NSD plus 150 ...............
-
Page 5: General
General General About this manual This manual contains important information for a safe and appro- priate use of the product. This manual is an integral part of the product and must be kept accessible for the personnel at all times. Before starting work, the personnel must have read and under- stood this operating manual. -
Page 6: Applicable Documents
Applicable documents • General terms of business* • Catalog data sheet of the purchased product * The documents marked with an asterisk (*) can be downloaded on our homepage schunk.com 1.1.3 Sizes This operating manual applies to the following sizes: Quick-Change Pallet System •... -
Page 7: Scope Of Delivery
General Scope of delivery The scope of delivery includes • Quick-change pallet system in the variant ordered • Accessory pack NSE plus 90: 2 O-rings Ø 4 x 1.5, 2 set-screws M4 x 4 NSE plus 99: 2 O-rings Ø 4.5 x 1.5, 6 cover caps, 6 mounting screws M6 NSE plus 99-V1: 2 O-rings Ø... -
Page 8: Accessories
General NSL plus 400: 1 sealing ring G1/8“, 1 sealing nipple G1/8“, 1 pneumatic plug-in connection for hose nominal width Ø 6, 2 eye bolts M8, 4 cylindrical clamp blanks (BRR 50) NSL plus 600: 1 sealing ring G1/8“, 1 sealing nipple G1/8“, 1 pneumatic plug-in connection for nominal hose width Ø... -
Page 9: Basic Safety Notes
• It is used as a pressing tool, a chuck, a load-handling device or as lifting equipment. • It is used for turning applications without consulting SCHUNK. • It is used in working environments that are not permissible. • People work on machines or technical equipment that do not comply with the EC Machinery Directive 2006/42/EC, disregard- ing the applicable safety regulations. -
Page 10: Spare Parts
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and dam- age the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. Environmental and operating conditions Required ambient conditions and operating conditions... -
Page 11: Personal Protective Equipment
Basic safety notes • Before working with the product, the personnel must have read and understood the complete assembly and operating manual. • Observe the national safety regulations and rules and general safety instructions. The following personal qualifications are necessary for the various activities related to the product: Trained electrician Due to their technical training, knowledge and experience, trained... -
Page 12: Notes On Safe Operation
Basic safety notes Notes on safe operation Incorrect handling of the personnel Incorrect handling and assembly may impair the product's safety and cause serious injuries and considerable material damage. • Avoid any manner of working that may interfere with the function and operational safety of the product. -
Page 13: Disposal
Basic safety notes 2.11 Disposal Handling of disposal The incorrect handling of disposal may impair the product's safety and cause serious injuries as well as considerable material and environmental harm. • Follow local regulations on dispatching product components for recycling or proper disposal. 2.12 Fundamental dangers General... -
Page 14: Protection During Commissioning And Operation
Basic safety notes 2.12.2 Protection during commissioning and operation Falling or violently ejected components Falling and violently ejected components can cause serious injuries and even death. • Take appropriate protective measures to secure the danger zone. • Never step into the danger zone during operation. 2.12.3 Protection against dangerous movements Unexpected movements... -
Page 15: Notes On Particular Risks
Basic safety notes 2.12.4 Notes on particular risks DANGER Risk of fatal injury from suspended loads! Falling loads can cause serious injuries and even death. • Stand clear of suspended loads and do not step within their swiveling range. • Never move loads without supervision. •... - Page 16 Basic safety notes WARNING The system clamps using spring force. Risk of injury due to parts automatically moving to their end positions following actuation of an "emergency stop" or after switching off the energy supply or after a power failure. •...
- Page 17 Basic safety notes CAUTION Risk of slipping or falling if the quick-change pallet system's op- erational environment is not clean (e.g. contaminated with cool- ing lubricants or oil). • Ensure that the working environment is clean before starting assembly and installation work. •...
-
Page 18: Technical Data
Technical data Technical data Type ID no. Holding force* Pull-in force Pull-in force designation (M10 / M12 / M16 / M20) without with turbo turbo NSE plus 90 0471059 35 kN 2.5 kN 11 kN NSE plus 99 0471120 35 kN / 50 kN / 75 kN 4.0 kN 16 kN NSE plus 99-V1... -
Page 19: Special Technical Data Nse Plus 138
Quick Change Pallet System should be integrated to, complies with the stipulations of the EC machinery directives. Please contact your contact person at SCHUNK, if you intend to use the Quick Change Pallet System for any application other than the system is designed for (other margin of voltage and cur- rent, etc.). -
Page 20: Assembly
Assembly Assembly Pre-assembly Request our installation drawings if installing the module in the customer's clamping stations yourself. The installation position must be observed when performing the installation yourself. Partial installation Do not use Full installation NOTICE With installation location 2, the clamping slide can be blocked by chips and dirt. -
Page 21: Fastening And Connection
Assembly 1 Check the flatness of the mounting surface, ( 4.3, Page 21). 2 Screw the module with the clamping station, Observe permissible tightening torques for the mounting screws and the strength class, ( 4.8, Page 53). 3 Connect module (... - Page 22 Assembly Ventilation methods Turbo connection When the turbo connection is used (if available), the spring- actuated locking procedure is actively supported with air pressure. If the turbo connection is not used, the relevant side of the piston must be able to ventilate. Connecting hose lines If several units are activated via shared hose lines, feed lines with the following minimum cross-sections must be used.
-
Page 23: Nse Plus 90
Assembly 4.3.1 NSE plus 90 Fastening in the installation space with 8 M5 screws. The assembly module is positioned using the centering diameter of the installation space: Ø 90H6. The air connection is normally made via the coupling holes in the floor of the unit. Alternative connection option: two G1/8"... -
Page 24: Nse Plus 99
Assembly 4.3.2 NSE plus 99 Fastening in the installation space with 6 M5 screws. The assembly module is positioned using the centering diameter of the installation space: Ø 90H6. The air connection is normally made via the coupling holes in the floor of the unit. Alternative connection option: two G1/8"... -
Page 25: Nse Plus 99-V1
Assembly 4.3.3 NSE plus 99-V1 Fastening in the installation space with 6 M6 screws. The assembly module is positioned using the centering diameter of the installation space: Ø 99H6. The exact position orientation is carried out with a fitting screw with a diameter of Ø... -
Page 26: Nse Plus 138
Assembly 4.3.4 NSE plus 138 Fastening in the installation space with 6 M8 screws. The assembly module can be positioned by means of two different centering diameters of the installation space: Ø 138 H6 in the upper range Ø 110 H6 in the lower range depending on the installation type The air connection is normally made via the coupling holes in the floor of the unit. -
Page 27: Nse Plus 138-V1
Assembly 4.3.5 NSE plus 138-V1 Fastening in the installation space with 6 M8 screws. The assembly module can be positioned by means of two different centering diameters of the installation space: Ø 138 H6 in the upper range Ø 110 H6 in the lower range depending on the installation type The exact position orientation is carried out with a fitting screw with a diameter of Ø... -
Page 28: Nse-T Plus 138
Assembly 4.3.6 NSE-T plus 138 Fastening in the installation space with 6 M8 screws. The assembly module can be positioned by means of two different centering diameters of the installation space: Ø 138 H6 in the upper range Ø 110 H6 in the lower range depending on the installation type The air connection is normally made via the coupling holes in the floor of the unit. -
Page 29: Nse-T Plus 138-V1
Assembly 4.3.7 NSE-T plus 138-V1 Fastening in the installation space with 6 M8 screws. The assembly module can be positioned by means of two different centering diameters of the installation space: Ø 138 H6 in the upper range Ø 110 H6 in the lower range depending on the installation type The exact position orientation is done with a cylindrical pin with a diameter of Ø... -
Page 30: Nse Plus 176
Assembly 4.3.8 NSE plus 176 Fastening in the installation space with 6 M8 screws. The assembly module can be positioned by means of two different centering diameters of the installation space: Ø 176H6 in the upper range Ø 138H6 in the lower range depending on the installation type The air connection is normally made via the coupling holes in the floor of the unit. -
Page 31: Nse Plus 176-V1
Assembly 4.3.9 NSE plus 176-V1 Fastening in the installation space with 6 M8 screws. The assembly module can be positioned by means of two different centering diameters of the installation space: Ø 176 H6 in the upper range Ø 138 H6 in the lower range depending on the installation type The exact position orientation is carried out with a fitting screw with a diameter of Ø... -
Page 32: Nse Plus 100-75
Assembly 4.3.10 NSE plus 100-75 04.00|NSE plus, NSL plus, NSD plus |en... - Page 33 Assembly Fastening in the installation space with 4 M8 screws. Two screws are designed as fitting screws. The assembly module is positioned using two diagonally installed mounting screws with di- ameters Ø 10 f7 x 5 mm. Precise alignment and positioning of the quick-change pallet sys- tem requires precise positioning of the fitting bore of the s Ø...
-
Page 34: Nsl Plus / Nsd Plus Modules For Stationary Use
Assembly NSL plus / NSD plus modules for stationary use The evenness in height of the modules on the clamping station is only guaranteed when clamped. The clamping station is fastened using the supplied BRR 50 clamping clips. See the clamping dia- gram for the arrangement of the BRR 50 clamping clips. -
Page 35: Nsl Plus 150 / Nsd Plus 150
Assembly 4.4.1 NSL plus 150 / NSD plus 150 Mounting using the two BRR 50 cylindrical clamp blanks supplied (see Fig. "Clamping diagram" ( 4.4, Page 34)). There are slots on the bottom of the clamping stations to mount T-nuts in order to align the clamping stations to the machine table slots. -
Page 36: Nsl Plus 150-V1 / Nsl Plus 150-V1-T
Assembly 4.4.2 NSL plus 150-V1 / NSL plus 150-V1-T Mounting using the two BRR 50 cylindrical clamp blanks supplied (see Fig. "Clamping diagram" ( 4.4, Page 34)). There are slots on the bottom of the clamping stations to mount T-nuts in order to align the clamping stations to the machine table slots. -
Page 37: Nsl Plus 200 / Nsd Plus 200
Assembly 4.4.3 NSL plus 200 / NSD plus 200 Mounting using the four BRR 50 cylindrical clamp blanks supplied (see Fig. "Clamping diagram"( 4.4, Page 34)). There are slots on the bottom of the clamping stations to mount T-nuts in order to align the clamping stations to the machine table slots. - Page 38 Assembly The right sealing coupling is available as an accessory. The clamp- ing station can be retrofitted with a separately available connect- ing strip (chapter "connecting strip" ( 4.6.2, Page 50)) to increase the accessibility of the connection point. It is possible to use single clamping pallets on the NSD plus 200 by installing a dome-shaped centering bushing ZKA 12.
-
Page 39: Nsl Plus 200-V1-T
Assembly 4.4.4 NSL plus 200-V1-T Mounting using the four BRR 50 cylindrical clamp blanks supplied (see Fig. "Clamping diagram"( 4.4, Page 34)). There are slots on the bottom of the clamping stations to mount T-nuts in order to align the clamping stations to the machine table slots. The NSL plus 200-V1-T has two G 1/8"... -
Page 40: Nsl Plus 400
Assembly 4.4.5 NSL plus 400 Mounting using the four BRR 50 cylindrical clamp blanks supplied (see Fig. "Clamping diagram"( 4.4, Page 34)). There are slots on the bottom of the NSL plus 400 clamping station to mount T-nuts in order to align the clamping stations to the machine table slots. The NSL plus 400 is equipped with two interconnected G 1/8"... - Page 41 Assembly NSL plus 400 04.00|NSE plus, NSL plus, NSD plus |en...
-
Page 42: Nsl Plus 600
Assembly 4.4.6 NSL plus 600 Mounting using the six BRR 50 cylindrical clamp blanks supplied (see Fig. "Clamping diagram" ( 4.4, Page 34)). There are slots on the bottom of the NSL plus 600 clamping station to mount T-nuts in order to align the clamping stations to the machine table slots. The NSL plus 600 is equipped with two interconnected G 1/8"... - Page 43 Assembly NSL plus 600 04.00|NSE plus, NSL plus, NSD plus |en...
-
Page 44: Nsl Plus 800
Assembly 4.4.7 NSL plus 800 Mounting using the eight BRR 50 cylindrical clamp blanks supplied (see Fig. "Clamping diagram" ( 4.4, Page 34)). There are slots on the bottom to mount T-nuts in order to align the clamping stations to the machine table slots. The NSL plus 800 is equipped with two interconnected G 1/8"... - Page 45 Assembly NSL plus 800 04.00|NSE plus, NSL plus, NSD plus |en...
-
Page 46: Clamping Pins Spa 40, Spb 40, Spc 40, Spg 40
If clamping pins are used outside of SCHUNK pallets, for example in customer-specific devices or workpieces, the outer diameter of the part to be clamped must be large enough to completely cover the O-ring on the top of the quick-change pallet system. - Page 47 Assembly Tolerances and installation conditions Type ID no. SPA 40 0471151 > 12 > 17 > 15 > 20 >12 SPB 40 0471152 > 12 > 17 > 15 > 20 >12 SPC 40 0471153 > 12 > 17 > 15 >...
-
Page 48: Information To Clamping Pin Spg 40
Assembly 4.5.1 Information to clamping pin SPG 40 The SPG 40 can be used with a clamping position instead of the SPA 40. With several clamping positions, all three types of clamping pins can be replaced with the SPG 40. The repeat accuracy increases to <... - Page 49 Assembly NSE plus 138 / NSE plus 138-V1 NSE plus 176 / NSE plus 176-V1 04.00|NSE plus, NSL plus, NSD plus |en...
-
Page 50: Connecting Strip Asl1-G1/8", Asl2-G1/8
Assembly NSE plus 100-75 4.6.2 Connecting strip ASL1-G1/8", ASL2-G1/8" Upon customer request, a VERO-S terminal block can be mounted to the clamping station in order to facilitate access to the air supply point. The connecting strip is equipped with an elevated connection point with a size NW 7.4 sealing nipple. - Page 51 Assembly 1x connecting strip ASL1-G1/8” (ID no.: 1327465) suitable for clamping stations NSL plus 150-V1-T NSL plus 200 NSL plus 400 NSL plus 600 NSL plus 800 (installed 2x) NSL plus 150-V1-T retrofitted with 1x connecting strip ASL1-G1/8“ (option) 2x connecting strip ASL2-G1/8” (ID no.: 1315007) suitable for clamping station NSL plus 200-V1-T NSL plus 200-V1-T retrofitted with 2x connecting strip ASL2-G1/8“...
-
Page 52: Pneumatic Circuit Diagram
Assembly Pneumatic circuit diagram Pneumatic circuit diagram When controlling the NSE plus quick-change pallet system, the following must be observed: Turbo function: • The actuating pressure for the turbo function must not exceed 6 bar. Feeder query: • The max. pressure of the feeder query is 2 bar. •... -
Page 53: Screw Tightening Torques
Assembly Air purge/contact monitoring (optional): • Max. pressure 2 bar. • Limit volumetric flow to 15 l/min. Exhaust air (optional): • Max. pressure 6 bar. • The exhaust air must be switched off before the modules are locked, as otherwise an air cushion may form. In order to guarantee reliable evaluation, the pressure and air vol- ume must be held constant. -
Page 54: Operation
In this case, the system must be inspected and damaged parts must be replaced immediately. Only original SCHUNK spare parts may be used! WARNING Risk of injury due to losing pallets or workpieces in the case of incorrect actuation caused by incorrect operation. -
Page 55: Maintenance And Care
If the clamping module has to be disassembled, send the mod- ule to SCHUNK for repair. The covers of the clamping modules are spring preloaded and may only be removed by trained specialist personnel. The co-... -
Page 56: Troubleshooting
Check air supply Pressure below minimum Check operating pressure (min. 5 bar) A component is broken (e.g. due to over- Replace the module or send it to SCHUNK for loading) repair Excess tensile load on clamping pins Reduce support weight... -
Page 57: Seal Kit And Part Lists
Seal kit and part lists Seal kit and part lists Seal kit lists NSE plus 90 (ID no. 0471219) Item Designation Quantity O-ring Ø 45 x 3 O-ring Ø 68 x 2 O-ring Ø 25 x 3 O-ring Ø 20 x 1.5 O-ring Ø... - Page 58 Seal kit and part lists NSE-T plus 138, NSE-T plus 138-V1 (ID no. 0471164) Item Designation Quantity O-ring Ø 82 x 3 O-ring Ø 45 x 3 O-ring Ø 90 x 3 O-ring Ø 25 x 3 O-ring Ø 20 x 1.5 O-ring Ø...
-
Page 59: Part Lists
Seal kit and part lists Part lists NSE plus 90 (ID no. 0471059) Item Designation Quantity Base body Cover Clamping slide Piston Plug Cylindrical pin G1/8" locking screw Compression spring Set-screw Set-screw NSE plus 99 (ID no. 0471120) Item Designation Quantity Base body Cover... - Page 60 Seal kit and part lists Cylindrical pin Locking screw Compression spring Set-screw Set-screw Cover caps NSE plus 138 (ID no. 0471150) Item Designation Quantity Base body Cover Clamping slide Piston Plug Ring cord Cylindrical screw Cylindrical pin G1/8" locking screw Compression spring Set-screw Set-screw...
- Page 61 Seal kit and part lists NSE-T plus 138 (ID no. 0471076) Item Designation Quantity Base body Cover Clamping slide Piston Plug Cylindrical screw Cylindrical pin Set-screw Compression spring Set-screw Cover caps NSE-T plus 138-V1 (ID no. 0471076) Item Designation Quantity Base body Cover Clamping slide...
- Page 62 Seal kit and part lists Set-screw Set-screw Cover caps NSE plus 176-V1 (ID no. 0471096) Item Designation Quantity Base body Cover Clamping slide Piston Plug Fitting screw PSC NSE PLUS 138-V1 Cylindrical screw Cylindrical pin G1/8" locking screw Compression spring Set-screw Set-screw Cover caps...
-
Page 63: Assembly Drawings
Assembly Drawings Assembly Drawings NSE plus (cylindrical version) for NSE plus 99, NSE plus 138, NSE-T plus 138 and NSE plus 04.00|NSE plus, NSL plus, NSD plus |en... -
Page 64: Nse Plus-V1 (Cylindrical Version)
Assembly Drawings NSE plus-V1 (cylindrical version) 04.00|NSE plus, NSL plus, NSD plus |en... -
Page 65: Nse Plus 100-75
Assembly Drawings NSE plus 100-75 04.00|NSE plus, NSL plus, NSD plus |en... -
Page 66: Declaration Of Incorporation
Declaration of Incorporation in terms of the Directive 2006/42/EG, Annex II, Part 1.B of the European Parliament and of the Council on machinery. Manufacturer/ H.-D. SCHUNK GmbH & Co. Spanntechnik KG Distributor Lothringer Str. 23 D-88512 Mengen We hereby declare that on the date of the declaration the following partly completed ma- chine complied with all basic safety and health regulations found in the directive 2006/42/EC of the European Parliament and of the Council on machinery. -
Page 67: Appendix On Declaration Of Incorporation, As Per 2006/42/Ec, Annex Ii, No. 1 B
Appendix on Declaration of Incorporation, as per 2006/42/EC, annex II, No. 1 B Appendix on Declaration of Incorporation, as per 2006/42/EC, annex II, No. 1 B 1. Description of the basic safety and health protection requirements, as per 2006/42/EC, Annex I, that apply to and are fulfilled for the scope of the partly completed machinery: Product designation Quick-Change Pallet System VERO-S Type designation... - Page 68 Appendix on Declaration of Incorporation, as per 2006/42/EC, annex II, No. 1 B Required characteristics of guards and protective devices 1.4.1 General requirements 1.4.2 Special requirements for guards 1.4.2.1 Fixed guards 1.4.2.2 Interlocking movable guards 1.4.2.3 Adjustable guards restricting access 1.4.3 Special requirements for protective devices Risks due to other hazards...
Need help?
Do you have a question about the VERO-S NSE plus 90 and is the answer not in the manual?
Questions and answers