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Summary of Contents for SCHUNK VERO-S NSA plus
- Page 1 Quick-change pallet system VERO-S NSA plus Assembly and Operating Manual Translation of Original Operating Manual...
- Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK SE & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 0489070 Version: 07.00 | 12/11/2024 | en...
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Page 3: Table Of Contents
4.4 Dynamic pressure monitoring at the clamping slides........16 5 Assembly.................... 17 5.1 Pre-assembly ..................17 5.2 Installing and connecting ..............17 5.3 Fastening and connection ..............17 07.00 | VERO-S NSA plus | Quick-change pallet system | en | 0489070... - Page 4 10 Seal kit and part lists ................31 10.1 Seal kit lists ..................31 10.2 Part Lists ................... 31 11 Assembly drawing ................32 12 Manufacturer certificate................. 33 07.00 | VERO-S NSA plus | Quick-change pallet system | en | 0489070...
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Page 5: General
Denotes a hazard with a low degree of risk that, if not avoided, could result in a minor or moderate injury. CAUTION Information about avoiding material damage. 07.00 | VERO-S NSA plus | Quick-change pallet system | en | 0489070... -
Page 6: Applicable Documents
Quick-change pallet system in the version ordered Accessory kit Assembly and Operating Manual 1.3.1 Accessories on separate order, see catalog or data sheets Clamping rings Types SRA, SRB, SRC 07.00 | VERO-S NSA plus | Quick-change pallet system | en | 0489070... -
Page 7: Basic Safety Notes
Modifications, changes or reworking, e.g. additional threads, holes, or safety devices, can damage the product or impair its functionality or safety. Structural changes should only be made with the written approval of SCHUNK. 07.00 | VERO-S NSA plus | Quick-change pallet system | en | 0489070... -
Page 8: Spare Parts
Personnel must have read and understood the complete manual before beginning any work on the product. Observe country-specific accident prevention regulations and the general safety notes. 07.00 | VERO-S NSA plus | Quick-change pallet system | en | 0489070... -
Page 9: Personal Protective Equipment
All work must only be performed by appropriately qualified personnel. Secure the system against accidental operation during all work. Use suitable assembly and transport equipment and take precautions to prevent jamming and crushing. 07.00 | VERO-S NSA plus | Quick-change pallet system | en | 0489070... -
Page 10: Protection During Commissioning And Operation
Incorrect handling of disposal can make the product unsafe and lead to risks of environmental harm. Follow local regulations on dispatching product components for recycling or proper disposal. 07.00 | VERO-S NSA plus | Quick-change pallet system | en | 0489070... -
Page 11: Fundamental Dangers
Clamping pallets with torque pin must be fed to the module in the correct orientation before locking. 07.00 | VERO-S NSA plus | Quick-change pallet system | en | 0489070... - Page 12 Clean the quick-change pallet system before loading. Wear personal protective equipment (safety goggles). 07.00 | VERO-S NSA plus | Quick-change pallet system | en | 0489070...
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Page 13: Technical Data
If the quick-change pallet system is to be used outside the specified welding currents, please contact your SCHUNK contact person. 07.00 | VERO-S NSA plus | Quick-change pallet system | en | 0489070... -
Page 14: Function
Centering of the clamping rings is done at the conical surface of the clamping module. The anglular alignment of the clamping slide is freely selectable. 07.00 | VERO-S NSA plus | Quick-change pallet system | en | 0489070... -
Page 15: Lifting Function
07.00 | VERO-S NSA plus | Quick-change pallet system | en | 0489070... -
Page 16: Dynamic Pressure Monitoring At The Clamping Slides
In a clamping station with up to 4 clamping modules, the clamping slide monitoring functions "Module open" and "Module clamped" can each be switched in parallel and monitored at a pressure switch for the respective function. 07.00 | VERO-S NSA plus | Quick-change pallet system | en | 0489070... -
Page 17: Assembly
200 mm gauge) is ≤ 0.02 mm. The gauge deviation from module to module must not be greater than ±0.015 mm. The position tolerance of all module seats must not exceed a total value of 0.05 mm. 07.00 | VERO-S NSA plus | Quick-change pallet system | en | 0489070... - Page 18 If the pneumatic port for turbo effect should not be used, the concerned piston side must have to possibility to deaerate itself. 07.00 | VERO-S NSA plus | Quick-change pallet system | en | 0489070...
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Page 19: Nsa Plus 120
The assembly module is positioned using the centering diameter of the installation space: Ø 90H6. All base-side air connections for the module ("Open module") and the turbo functions are closed with M5 x 4 set-screws. 07.00 | VERO-S NSA plus | Quick-change pallet system | en | 0489070... - Page 20 When the turbo connection is used, the spring-actuated locking procedure is actively supported with air pressure. If the turbo connection is not used, the relevant side of the piston must be able to ventilate. 07.00 | VERO-S NSA plus | Quick-change pallet system | en | 0489070...
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Page 21: Nsa Plus 160
Ø 128H6 All base side air connections for the module ("Open module") and the turbo functions are closed with M6 x 5 set-screws. 07.00 | VERO-S NSA plus | Quick-change pallet system | en | 0489070... - Page 22 When the turbo connection is used, the spring-actuated locking procedure is actively supported with air pressure. If the turbo connection is not used, the relevant side of the piston must be able to ventilate. 07.00 | VERO-S NSA plus | Quick-change pallet system | en | 0489070...
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Page 23: Clamping Rings Sra, Srb, Src
The cylinder head countersinks of the clamping ring must not be positioned on the air outlet holes. Request our installation drawings of the clamping rings if doing the installation yourself. Mounting the clamping rings 07.00 | VERO-S NSA plus | Quick-change pallet system | en | 0489070... - Page 24 Clamping ring type B, for positioning in one direction Clamping ring type C, with centering clearance Clamping ring orientated towards air outlet openings on the clamping module 07.00 | VERO-S NSA plus | Quick-change pallet system | en | 0489070...
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Page 25: Pneumatic Circuit Diagram
3/2 directional control valve Pressure switch Pressure gauge Flow control valve For 2 bar For 2 bar Compressed air supply control functions control functions 07.00 | VERO-S NSA plus | Quick-change pallet system | en | 0489070... -
Page 26: Screw Tightening Torques
(Screw quality 12.9) Screw size Tightening torque (Nm) Tightening torques for mounting the clamping modules (Screw quality 10.9) Screw size M5 M6 M8 M10 M12 M14 Tightening torque (Nm) 07.00 | VERO-S NSA plus | Quick-change pallet system | en | 0489070... -
Page 27: Operation
Do not reach into the clamping ring holder. Work with the smallest possible clamping and opening strokes. Use loading devices. Wear protective gloves. 07.00 | VERO-S NSA plus | Quick-change pallet system | en | 0489070... -
Page 28: Maintenance And Care
The system should not be started up again, before all the damages are repaired by exchanging the damaged unit. I.e. by exchanging the damaged unit. 07.00 | VERO-S NSA plus | Quick-change pallet system | en | 0489070... -
Page 29: Storage
Only store the product in dry rooms. Protect the product from major temperature fluctuations. NOTE: Before recommissioning, clean the product and all attachments, check for damage, functionality and leaks. 07.00 | VERO-S NSA plus | Quick-change pallet system | en | 0489070... -
Page 30: Trouble Shooting
The clamping faces on the clamping slides Remove the clamping pin and clean the and on the clamping pin are dirty clamping faces on the clamping slides and on the clamping pin. 07.00 | VERO-S NSA plus | Quick-change pallet system | en | 0489070... -
Page 31: Seal Kit And Part Lists
Lifting pin Cover plate Countersunk screw Steel ball Countersunk screw Compression spring Quad ring Quad ring O-ring O-ring O-ring O-ring O-ring O-ring Set-screw O-ring Screw Cover cap 07.00 | VERO-S NSA plus | Quick-change pallet system | en | 0489070... -
Page 32: Assembly Drawing
Assembly drawing 11 Assembly drawing 07.00 | VERO-S NSA plus | Quick-change pallet system | en | 0489070... -
Page 33: Manufacturer Certificate
VDMA 34192:2019 Safety requirements for clamping devices for use on machines Mengen, 19th of July 2023 p.p. Philipp Schräder p.p. Alexander Koch Head of Development standard products Head of Engineering Design special products 07.00 | VERO-S NSA plus | Quick-change pallet system | en | 0489070... - Page 34 07.00 | VERO-S NSA plus | Quick-change pallet system | en | 0489070...
- Page 35 07.00 | VERO-S NSA plus | Quick-change pallet system | en | 0489070...
- Page 36 H.-D. SCHUNK GmbH & Co. Spanntechnik KG Lothringer Str. 23 D-88512 Mengen Tel. +49-7572-7614-0 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...
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