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FVC PM0202B Installation Manual

Promaster van surf pole
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PROMASTER VAN S URF P OLE
PM0 20 2B
INSTALLATION
GUIDE
F L AT L I N E VA N C O • S U P P O R T @ F L AT L I N EVA N C O . C O M • 8 8 8 - 6 6 7- 5 5 7 6
TOOLS REQUIRED
(NOT INCLUDED)
+
TAPE MEASURE
+
3/8" SOCKET
+
IMPACT DRIVER
+
7/32" ALLEN WRENCH
+
POWER DRILL
+
5/32" ALLEN WRENCH
+
MARKER
+
25/64" DRILL BIT
+
9/16" SOCKET
INSTALL INFO
TIME TO INSTALL THIS PRODUCT: 1 HOUR
Additional help is suggested for a few of the install
steps.
BEFORE YOU START
Please inspect the product and packaging upon
delivery to ensure there are no issues and that all
parts and hardware are accounted for.
Contact us ASAP if anything is missing at:
support@flatlinevanco.com
0 1

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Summary of Contents for FVC PM0202B

  • Page 1 INSTALLATION GUIDE PROMASTER VAN S URF P OLE PM0 20 2B TOOLS REQUIRED (NOT INCLUDED) TAPE MEASURE 3/8” SOCKET IMPACT DRIVER 7/32” ALLEN WRENCH POWER DRILL 5/32” ALLEN WRENCH MARKER 25/64” DRILL BIT 9/16” SOCKET INSTALL INFO TIME TO INSTALL THIS PRODUCT: 1 HOUR Additional help is suggested for a few of the install steps.

  • Page 2: Before You Start

    BEFORE YOU START All Flatline Van Co products must be properly assembled and secured before attaching to your vehicle. Improper attachment could result in an automobile accident, and could cause serious bodily injury or death to you or to others involved. You are responsible for assembling and securing Flatline Van Co products to your vehicle, checking the mounting points and attachments prior to use, and regularly inspecting the products for wear and or damage.

  • Page 3: Package Contents

    PACKAGE CONTENTS SURF POLE HANGAR BAYONET TOP WELDMENT BOTTOM WELDMENT BRACKET QTY: 1 QTY: 1 QTY: 1 QTY: 2 F L AT L I N E VA N C O • S U P P O R T @ F L AT L I N EVA N C O . C O M • 8 8 8 - 6 6 7- 5 5 7 6...
  • Page 4 HARDWARE 1/4 X 1 HEX HEAD WITH 3/8-16 X 1.25 BUTTON HEAD 3/8-16 NYLON INSERT SEALING WASHER DRILLING 5ML THREADLOCKER HEX DRIVE SCREW LOCKNUT SCREW BOTTLE QTY: 2 QTY: 1 QTY: 6 QTY: 4 1/4-20 X 0.75 FLANGED 3/8-16 X 1 SQUARE NECK 3/8 SCREW FLAT BUTTON HEAD HEX DRIVE CARRIAGE BOLT...
  • Page 5 1.2 FVC Products Compatibility: The Surf Pole is designed to be mounted into an FVC Low Pro Roof Rack. If you have a rack 86.4” other than an FVC one, note the height of the Surf Pole (FIG 1) and measure to determine if it will work for you.
  • Page 6 TOOLS REQUIRED FOR THIS STEP: 5/32” ALLEN WRENCH STEP | 02 SURF POLE ASSEMBLY 2.1 Install Bayonets to Bottom Weldment: Find the Bottom Weldment and insert Bayonets as shown in FIG 4. Secure using (4) 1/4-20 x 0.75 Flanged Button Head Hex Drive Screws and Loctite.
  • Page 7 3/8” SOCKET TOOLS REQUIRED FOR THIS STEP: IMPACT DRIVER STEP | 03 FITTING HANGAR BRACKET 3.1 Position Hangar Bracket: Once you’ve determined where you’d like to install your Surf Pole, attach the Hangar Bracket to the van’s Pinch Seam by driving (2) 1/4-20 x 1 Self-Tapping Screws through the front of the Bracket in the locations shown in FIG 8.
  • Page 8 Washers and Nylon Locknuts. 4.2 Align Pole to Secondary Mounting Point: Whether you are using an FVC Side Ladder (FIG 11) or a secondary Surf Pole (FIG 12), measure to ensure that the distance between mounting points is square from the top to the bottom.
  • Page 9 5.2 Drill Holes: Remove the Surf Pole from the Hangar Bracket and drill out the holes using a 25/64” Drill Bit (FIG 15). NOTE - FVC Low Pro Roof Rails are made from aluminum and therefore won’t rust. If you have a Roof Rack solution of a different material that will rust, be sure to paint these drill holes using a rust preventative paint.
  • Page 10 TOOLS REQUIRED FOR THIS STEP: 9/16” WRENCH OR SOCKET 7/32” ALLEN WRENCH STEP | 05 SURF POLE INSTALL 5.3 Reattach to Hangar Bracket: Loosely reattach your Surf Pole to the installed Surf Pole Hangar Bracket as shown (FIG 16) using the provided 3/8-16” Carriage Bolts, Flat Washers and Nylon Locknuts.
  • Page 11 FVC (and see) from you! Head to the products and following along and we will make it right. FVC is product page and click “Leave a company of van and outdoor with your adventures. Tag us Review.”...