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Summary of Contents for FVC PM0101B
- Page 1 Installation Guide Low Pro Roof Rack 136 HR PM0101B FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576...
- Page 2 All Flatline Van Co products must be properly assembled and secured before attaching to your vehicle. Improper attachment could result in an automobile accident, and could cause serious bodily injury or death to you or to others involved. You are responsible for assembling and securing flatline van co products to your vehicle, checking the mounting points and attachments prior to use, and regularly inspecting the products for wear and or damage.
- Page 3 THANK YOU! ARE YOU EXCITED ABOUT YOUR NEW LOW PRO ROOF RACK? HERE ARE A FEW TOOLS THINGS TO DO BEFORE BEGINNING THE INSTALLATION PROCESS-- • PLEASE INSPECT THE PRODUCT TO ENSURE THERE WAS NO DAMAGE INCURRED DURING SHIPPING. • IF THERE IS DAMAGE TO REPORT, PLEASE CONTACT OUR CUSTOMER SERVICE DEPARTMENT AS SOON AS POSSIBLE.
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Page 4: Package Contents
PACKAGE CONTENTS DRIVER FRONT RAIL DRIVER REAR RAIL PASSENGER FRONT RAIL PASSENGER REAR RAIL QTY-1 QTY-1 QTY-1 QTY-1 DRIVER RAIL CROSSBAR RAIL CONNECTING DRIVER FAIRING PASSENGER RAIL PASSENGER CENTER FAIRING FAIRING BRACKET QTY-6 BRACKET BRACKET FAIRING BRACKET FAIRING BRACKET BRACKET QTY-1 QTY-2 QTY-1... -
Page 5: Hardware Pack
HARDWARE PACK 1/4-20 FLANGE 1/4-20 FLANGE 5/16 SPRING T-NUT INSERT 1/4 FLAT WASHER HEAD SCREW HEAD SCREW (SHORT) LOCK WASHER QTY-6 QTY-28 QTY-46 QTY-6 QTY-12 5/16-18 CARRIAGE BOLT 1/4-20 NYLOCK 5/16-18 NYLOCK 1/4 SPRING LOCK QTY-12 QTY-22 QTY-12 WASHER QTY-6 FLATLINE VAN CO •... -
Page 6: Let's Get Started
LET’S GET STARTED! FIGURE 1 FIRST STEP IS TO PLACE THE ANCHOR STUD BRACKETS IN PLACE WITH THE 5/16-18 CARRIAGE BOLTS INSTALLED. SEE THE DIAGRAM BELOW AS WELL IS FIGURE 1 TO LEFT FOR REFERENCE NOTE- THE ANCHOR STUD BRACKET SLIDES UNDER THE ANCHOR STUD ON THE ROOF. - Page 7 NOW YOU CAN START ATTACHING THE SIDE RAILS TO THE 5/16-18 CARRIAGE BOLTS WITH 5/16 FLAT WASHERS, AND 5/16-18 NYLOCKS AS FIGURE 3 SHOWN IN FIGURE 3. MAKE SURE TO LEAVE THEM A LITTLE LOOSE TO ALLOW FOR MOVEMENT WHEN ATTACHING THE CROSSBARS NOTE- YOU WILL COME BACK TO TIGHTEN ALL BOLTS LATER.
- Page 8 FIGURE 5 PLACE YOUR CROSSBARS IN DESIRED LOCATION, LOOSELY BOLTING THE 1/4-20 FLANGE HEAD SCREWS IN PLACE. NOTE- LEAVE ONE (1) CROSSBAR ASIDE FOR MOUNTING THE FAIRING WHEN PLACING CROSSBARS; KEEP IN MIND THE LAYOUT OF YOUR ROOF TOP ARRAY (SOLAR PANELS, FANS, TENTS, ETC.) YOU CAN MOUNT CROSSBARS IN THE SET PAIR OF HOLES (SEE FIGURE 5), OR YOU CAN PLACE THEM IN THE SLOTS WHICH PROVIDES YOU MORE FREEDOM OF LAYOUT.
- Page 9 FIGURE 11 NEXT, GRAB THE FAIRING AND THE FAIRING GASKET, AND BEGIN INSTALLING THE GASKET BY PRESSING IT ONTO THE LOWER EDGE OF THE FAIRING. SEE FIGURE 8 & 9 BELOW. ONCE YOU HAVE THE GASKET INSTALLED, GRAB THE FAIRING ASSEMBLY YOU PUT TOGETHER IN STEP 3, THE PLASTIC FAIRING, AND THE PASSENGER AND DRIVER SIDE RAIL FAIRING BRACKETS AND BEGIN BOLTING THEM TOGETHER AS SHOWN IN FIGURE 10 UTILIZING A 1/4-20 FLANGE HEAD SCREW, 1/4 FLAT...
- Page 10 THIS NEXT STEP IS EASIER WITH THE HELP OF A SECOND PERSON. YOU NEED TO SLIDE THE FAIRING ASSEMBLY INTO THE FRONT OF THE RACK AS SHOWN IN FIGURE 13. ONCE IN PLACE, THREAD TWO (2) 1/4-20 FLANGE HEAD SCREWS INTO THE CROSSBAR ON EITHER SIDE. THEN GRAB TWO (2) EACH FIGURE 12 1/4-20 FLANGE HEAD SCREW, 1/4 FLAT WASHER, AND 1/4 NYLOCK AND BOLT THE RAIL FAIRING BRACKETS TO THE SIDE RAILS.
- Page 11 FIGURE 14 TIGHTEN ALL CROSSBAR BOLTS USING THE 5/32 ALLEN KEY (SEE FIGURE 14) NOTE- DO NOT OVERTIGHTEN! IF YOU ARE CONCERNED ABOUT THE BOLTS BACKING OUT, YOU CAN PUT A DAB OF BLUE LOCTITE ON THE BOLTS BEFORE TIGHTENING DOWN COMPLETELY. FIGURE 15 NOW TIGHTEN SIDE RAILS DOWN TO THE LANDING PADS.
- Page 12 IF INSTALLING A FIAMMA F45S OR SIMILAR AWNING; WE HAVE CONVENIENTLY PLACED MOUNTING HOLES AS SHOWN BELOW FOR YOU TO BOLT YOUR SUPPORT BRACKETS TO; MAKING INSTALLATION A BREEZE! FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576...
- Page 13 CUSTOMER SUPPORT If you are having any issues with your product, please reach out, and we will make it right. FVC is a company of van and outdoor enthusiasts that design and use our own products, so we want you to be as stoked on your new parts as we are! @flatlinevanco...
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