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Summary of Contents for Columbus McKinnon CM Lodestar IntelliConnect V1
- Page 1 OPERATING, MAINTENANCE & PARTS MANUAL SUPPLEMENT ® LODESTAR VS INTELLI-CONNECT™ INSTALLATION INSTRUCTIONS © 2022 Columbus McKinnon Corporation. All Rights Reserved P/N 192088864 Rev AB June 2022...
- Page 2 Appelez le (800) 888-0985, fax (716) 689-5644, ou visite www.columbusmckinnon.com pour obtenir rapidement le nom du dépôt de pièces maîtresses ou du centre de service situé le plus près. © 2022 Columbus McKinnon Corporation. All Rights Reserved P/N 192088864 Rev AB June 2022...
- Page 3 * Google Play is a trademark of Google LLC. Apple and App Store are registered trademarks of Apple Inc., registered in the U.S. and other countries. © 2022 Columbus McKinnon Corporation. All Rights Reserved P/N 192088864 Rev AB June 2022...
- Page 4 1/4 to 1/3 turn. Make sure the O-ring does not twist. The angled RJ45 connector will be a tight fit through the threaded hole and will scar the RJ45 molding. © 2022 Columbus McKinnon Corporation. All Rights Reserved P/N 192088864 Rev AB June 2022...
- Page 5 The cable should not slide if the hoist cable gland dome nut has undergone proper tightening. Figure 5: Cable Routing © 2022 Columbus McKinnon Corporation. All Rights Reserved P/N 192088864 Rev AB June 2022...
- Page 6 Figure 7: Replacement End Cover Bolts 2 & 3 Figure 8: End Cover Assembly Order © 2022 Columbus McKinnon Corporation. All Rights Reserved P/N 192088864 Rev AB June 2022...
- Page 7 1. Remove the hoist VFD end cover to access the VFD location connecting the M12 data port wires (shown in Figure 10). Figure 9: Pre-assembled V2 Intelli-Connect Kit Figure 10: VFD End Cover Removal © 2022 Columbus McKinnon Corporation. All Rights Reserved P/N 192088864 Rev AB June 2022...
- Page 8 M12 data port. Using the 17 mm wrench, loosen and remove the M12 data port from the hoist. Take care to prevent excessive twisting of the wires. Figure 12: Brake End Cover © 2022 Columbus McKinnon Corporation. All Rights Reserved P/N 192088864 Rev AB June 2022...
- Page 9 VFD. Follow Figure 14 for the cable routing inside the hoist as well as the optimal position of the RJ45 to guide it through the wireway as shown in Figure 15. © 2022 Columbus McKinnon Corporation. All Rights Reserved P/N 192088864 Rev AB June 2022...
- Page 10 4 - Through the Bottom Wireway Slot Figure 15: RJ45 Orientation to Route Through Bottom Wireway 1 - Facing down for connector to slide along existing harness © 2022 Columbus McKinnon Corporation. All Rights Reserved P/N 192088864 Rev AB June 2022...
- Page 11 Place the bolt retaining O-rings on the inside of the cover while the washer is between the cover and the bracket. Figure 16: Replacement End Cover Bolts © 2022 Columbus McKinnon Corporation. All Rights Reserved P/N 192088864 Rev AB June 2022...
- Page 12 Figure 17: End Cover Assembly Order © 2022 Columbus McKinnon Corporation. All Rights Reserved P/N 192088864 Rev AB June 2022...
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Page 13: Installation Videos
Watch an installation video on V1 Lodestar Units Visit https://youtube/Xb9C6rfZ6Rc or scan QR code below. Watch an installation video on V2 Lodestar Units Visit https://www.youtube.com/watch?v=c20pPpQA5Gw&t=9s or scan QR code below. © 2022 Columbus McKinnon Corporation. All Rights Reserved P/N 192088864 Rev AB June 2022... - Page 14 205 Crosspoint Parkway Getzville, NY 14068 USA: Ph: (800) 888.0985 • (716) 689.5400 • Fax: (716) 689.5644 CANADA: Ph: (877) 264.6478 • Fax: (877) 264.6477 www.columbusmckinnon.com © 2022 Columbus McKinnon Corporation. All Rights Reserved P/N 192088864 Rev AB June 2022...
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