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DIP-1/115
INSTALLATION/
USER'S GUIDE
DIGITAL INLET POSITIONER
WITH POTENTIOMETER FEEDBACK
2 3 . 3
Varifan
®
www.monitrol.com
Compatible
ECS M series
ACTUAL
WINTER
POS.
POS.
+
MANUAL
SUMMER
POS.
POS.
1
12
11
2
EXT.
START
10
3
TEMP.
POS.
9
4
END
POS.
POS.
8
5
7
6
ADJUST
START
POS.
POS.
END
POS.
POS.
DIP-1/115

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Summary of Contents for Varifan DIP-1/V

  • Page 1 USER’S GUIDE DIGITAL INLET POSITIONER Compatible ECS M series WITH POTENTIOMETER FEEDBACK ACTUAL WINTER POS. POS. MANUAL SUMMER POS. POS. 2 3 . 3 EXT. START TEMP. POS. POS. POS. ADJUST START POS. POS. POS. POS. Varifan ® DIP-1/115 www.monitrol.com...
  • Page 2: Warning And Precautions

    DIP-1/115 Although the manufacturer has made every effort to ensure the accuracy of the information contained herein, this document is subject to change without notice due to ongoing product development. WARNING AND PRECAUTIONS Equipment, probe failure, blown fuses and/or tripped breakers may prove harmful to the contents of the building.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS CHAPTER 1 - INTRODUCTION General ................5 Description ..............5 CHAPTER 2 - INSTALLATION Unpacking ............... 7 Mounting ................. 7 Software Setting Switch ..........8 Connection Procedure ............ 8 2.4.1 Input Power ..............8 2.4.2 Connecting To The Actuator ........... 9 2.4.3 Connecting to ECS-M .............
  • Page 4 DIP-1/115 SECONDARY FUNCTIONS Winter Temperature ..............33 Summer Temperature ..............34 Start Position For The First Stage (unit 2) ........35 End Position For The First Stage (unit 2) ........36 Start Position For The Second Stage (unit 2) ......37 End Position For The Second Stage (unit 2) ........38 Position For The Third Stage (unit 2) ...........39 Position For The Fourth Stage (unit 2) .........40 Position For The Fifth Stage (unit 2) ..........41...
  • Page 5: Chapter 1 - Introduction

    CHAPTER 1 - INTRODUCTION 1. GENERAL This document provides a description of the DIP-1 control panel, and is organized as follows: • Introduction • Installation • User’s Guide • Appendix 1.1 DESCRIPTION Congratulations on the purchase of your DIP-1/115 control. The DIP-1/115 is specially designed to position a curtain or air inlet for actuators with 115VAC potentiometer feedback.
  • Page 6 DIP-1/115 Page 6 www.monitrol.com...
  • Page 7: Chapter 2 - Installation

    CHAPTER 2 - INSTALLATION Chapter 2 describes the installation of the DIP-1/115 control. The manufacturer recommends that the installation instructions which follow be adhered to as closely as possible, and all work be performed by a certified electrician. Failure to do so may void the warranty! 2.1 UNPACKING Unpack the DIP-1/115 from its box and inspect contents for damage.
  • Page 8: Software Setting Switch

    DIP-1/115 Install mounting screw on wall and hang the unit in place by sliding the rear mounting hole of the DIP-1/115 over the screw. Use two more screws to secure the DIP-1/115 in place using the bottom mounting hole. 2.3 SOFTWARE SETTINGS SWITCH The switch is located behind the DIP-1/115 faceplate and adjusts the following options.
  • Page 9: Connecting To The Actuator

    CHAPTER 2 - INSTALLATION 2.4.2 Connecting to the actuator (figure 1) • Connect L1 to terminal L of the DIP-1/115. • Connect N (neutral) to terminal N of the DIP-1/115. • Connect a wire between terminal OPEN of the DIP-1/115 and terminal OPEN of the actuator. •...
  • Page 10: Temperature Probe

    DIP-1/115 2.5 TEMPERATURE PROBE Outside temperature probes use a “Class II” low voltage circuit. These cables (AWG#18 min) can measure up to 500 feet (150 meters). Outside temperature probe is illustrated in figure 2. 2.5.1 Outside temperature probe Do not expose outside temperature probes to direct sunlight ! Install the outside temperature probe in an area that best reflects the overall outside temperature.
  • Page 11: Powering Up

    2.7 POWERING UP Before powering up the DIP-1/115, attach the faceplate to the casing of the unit using the screws previously removed. Set selector knob to position (12). Upon power up, the unit will test it’s display by briefly lighting all the segments of it’s LEDs. Make sure that all segments light up.
  • Page 12 DIP-1/115 Fig. 1 Connection between, actuator, ECS-M and DIP-1/115 C NO UNIT 1 UNIT 2 ALARM PROBES LINE ACTUATOR 1090 A REV.1 110VAC~ ACTUATOR 115 V Power cut and protection devices in case of overload. If ER4 is displayed, check if the reading of the potentiometer is lower when the air inlet is close.
  • Page 13 CHAPTER 2 - INSTALLATION Fig 2. Probe and Alarm Wiring Fig 3. Main Bottom Board: Terminal Block and Fuse Location Page 13 www.monitrol.com...
  • Page 14: Chapter 3 - User's Guide

    DIP-1/115 CHAPTER 3 - USER’S GUIDE The DIP-1/115 front panel shown next features a LED status window and two control dials that are respectively used to select a function and adjust a setting. LED STATUS WINDOW The LED status window features a 3 digit LED readout for outside temperature, the display of inlet position and programmable settings.
  • Page 15 CHAPTER 3 - USER’S GUIDE Page 15 www.monitrol.com...
  • Page 16 DIP-1/115 The 12 primary functions are: • 1 Winter minimum position • 2 Summer minimum position • 3 Start position, when the first stage begins to operate at minimum speed (unit 1) • 4 End position, when the first stage runs at its maximum speed (unit 1) •...
  • Page 17 CHAPTER 3 - USER’S GUIDE The 12 secondary functions are: • 1 Desired temperature for winter • 2 Desired temperature for summer • 3 Start position, when the first stage begins to operate at minimum speed (unit 2) • 4 End position, when the first stage runs at its maximum speed (unit 2) •...
  • Page 18 DIP-1/115 Fig 4. Typical Application, 2 ECS-M in cascade WINTER ACTUAL POS. SUMMER MANUAL POS. POS. EXT. START TEMP. POS. POS. POS. START POS. POS. POS. POS. Page 18 www.monitrol.com...
  • Page 19 CHAPTER 3 - USER’S GUIDE Here is a typical application (figure 4). In this example, an ECS-4M and an ECS-5M in cascade are illustrated to demonstrate the complete operation of the DIP-1/115. Here is a description of this installation: WINTER POS, SUMMER POS: Functions 1 & 2 allow setting of a minimum opening position (in percentage) for each season.
  • Page 20 DIP-1/115 When the temperature reaches 29ºC (86°F) (stage 6). The ECS-5M’s fourth fan begins to operate, the air inlet opens at 86%. When the temperature reaches 30ºC (88°F) (stage 7). The ECS-4M’ third fan begins to operate, the air inlet opens at 93%.
  • Page 21: Primary Functions

    CHAPTER 3 - USER’S GUIDE PRIMARY FUNCTIONS MINIMUM WINTER POSITION The minimum winter position allows to determine a minimum position for winter at the air inlet, when temperature is below the main set point (on the first or second unit), according to the outside temperature (if the DIP-1/115 temperature probe is located outside.
  • Page 22: Summer Minimum Position

    DIP-1/115 MINIMUM SUMMER POSITION The minimum summer position allows to set a minimum position for summer at the air inlet, when temperature is below the main set point (on the first or second unit),according to the outside temperature DIP-1/115 temperature probe is located outside. The summer temperature value is adjusted to position (2) in secondary function.
  • Page 23: Start Position For The First Stage (Unit 1)

    CHAPTER 3 - USER’S GUIDE START POSITION FOR THE FIRST STAGE (UNIT 1) The start position for the first stage (unit 1) sets the air inlet position when the first stage (unit 1) begins to operate at minimum speed. Adjusting the start position for the first stage (unit 1): •...
  • Page 24: End Position For The First Stage (Unit 1)

    DIP-1/115 END POSITION FOR THE FIRST STAGE (UNIT 1) The end position for the first stage (unit 1) sets the air inlet position when the first stage (unit 1) runs at maximum speed. The air inlet varies proportionately between the start and the end position at the same time the fan accelerates.
  • Page 25: Start Position For The Second Stage (Unit 1)

    CHAPTER 3 - USER’S GUIDE START POSITION FOR THE SECOND STAGE (UNIT 1) The start position for the second stage (unit 1) sets the air inlet position when the second stage (unit 1) begins to operate at minimum speed. Adjusting the start position for the second stage (unit 1): •...
  • Page 26: End Position For The Second Stage (Unit 1)

    DIP-1/115 END POSITION FOR THE SECOND STAGE (UNIT 1) The end position for the second stage (unit 1) sets the air inlet position when the second stage (unit 1) runs at maximum speed. The air inlet varies proportionally between the start and the end position at the same time the fan accelerates.
  • Page 27: Position For The Third Stage (Unit 1)

    CHAPTER 3 - USER’S GUIDE POSITION FOR THE THIRD STAGE (UNIT 1) The position for the third stage (unit 1) sets the air inlet position when the third stage (unit 1) begins to operate. Adjusting the position for the third stage (unit 1): •...
  • Page 28: Position For The Fourth Stage (Unit 1)

    DIP-1/115 POSITION FOR THE FOURTH STAGE (UNIT 1) The position for the fourth stage (unit 1) sets the air inlet position when the fourth stage (unit 1) begins to operate. Adjusting the position for the fourth stage (unit 1): • rotate the Selector dial to position (8), •...
  • Page 29: Position For The Fifth Stage (Unit 1)

    CHAPTER 3 - USER’S GUIDE POSITION FOR THE FIFTH STAGE (UNIT 1) The position for the fifth stage (unit 1) sets the air inlet position when the fifth stage (unit 1) begins to operate. Adjusting the position for the fifth stage (unit 1): •...
  • Page 30: Outside Temperature Display

    DIP-1/115 OUTSIDE TEMPERATURE DISPLAY This function displays the exterior temperature. expose temperature probe to sunlight! The exterior temperature is displayed to the nearest 0.1 degree from a minimum display of - 3.5ºF (-19.0ºC) to a maximum display of 99.5ºF (39.5ºC). If the exterior temperature is lower than -3.5ºF LO is displayed.
  • Page 31: Manual Position

    CHAPTER 3 - USER’S GUIDE MANUAL POSITION This function allows an air inlet manual position. AUT on the display indicates that the DIP-1/115 is in automatic mode. If a value between 0 and 100 is entered the air inlet opens at this position. When the manual mode is activated, the air inlet stays at this position even if a stage is activated.
  • Page 32: Actual Position Display

    DIP-1/115 ACTUAL POSITION DISPLAY This function displays the actual position of the air inlet. The Selector dial should normally be left in this position. Viewing the actual position: • rotate the Selector dial to position (12) The actual position is displayed on the DIP-1/115 in an opening percentage (0-100%).
  • Page 33: Winter Temperature

    CHAPTER 3 - USER’S GUIDE WINTER TEMPERATURE This function sets the temperature for winter, which is adjusted in 0.5 degree increments from a minimum setting of -3.5ºF (-19.0ºC) to a maximum setting of 99.5ºF (39.5ºC). When the exterior temperature is between the winter and summer temperature, none...
  • Page 34: Summer Temperature

    DIP-1/115 SUMMER TEMPERATURE This function sets a temperature for summer. The summer temperature is adjusted in 0.5 degree increments from a minimum setting of - 3.5ºF (-19.0ºC) to a maximum setting of 99.5ºF (39.5ºC). When the exterior temperature is between the winter and summer temperature, and none of the ventilation is activated, the air TEMP.
  • Page 35: Start Position For The First Stage (Unit 2)

    CHAPTER 3 - USER’S GUIDE START POSITION FOR THE FIRST STAGE (UNIT 2) The start position for the first stage (unit 2) sets the air inlet position when the first stage (unit 2) begins to operate at minimum speed. Adjusting the start position for the first stage (unit 2): •...
  • Page 36: End Position For The First Stage (Unit 2)

    DIP-1/115 END POSITION FOR THE FIRST STAGE (UNIT 2) The end position for the first stage (unit 2) sets the air inlet position when the first stage (unit 2) runs at maximum speed. The air inlet varies proportionally between the start position and the end position as the fan speed increases .
  • Page 37: Start Position For The Second Stage (Unit 2)

    CHAPTER 3 - USER’S GUIDE START POSITION FOR THE SECOND STAGE (UNIT 2) The start position for the second stage (unit 2) sets the air inlet position when the second stage (unit 2) begins to operate at minimum speed. Adjusting the start position for the second stage (unit 2): 2nd UNIT •...
  • Page 38: End Position For The Second Stage (Unit 2)

    DIP-1/115 END POSITION FOR THE SECOND STAGE (UNIT 2) The end position for the second stage (unit 2) sets the air inlet position when second stage (unit 2) runs at maximum speed. The air inlet varies proportionally between the start and the end position at the same time the fan accelerates.
  • Page 39: Position For The Third Stage (Unit 2)

    CHAPTER 3 - USER’S GUIDE POSITION FOR THE THIRD STAGE (UNIT 2) The position for the third stage (unit 2) sets the air inlet position when the third stage begins to operate. Adjusting the position for the third stage (unit 2): •...
  • Page 40: Position For The Fourth Stage (Unit 2)

    DIP-1/115 THE POSITION FOR THE FOURTH STAGE (UNIT 2) The position for the fourth stage (unit 2) sets the air inlet position when the fourth stage begins to operate. Adjusting the position for the fourth stage (unit 2): • rotate the Selector dial to position (12), 2nd UNIT •...
  • Page 41: Position For The Fifth Stage (Unit 2)

    CHAPTER 3 - USER’S GUIDE POSITION FOR THE FIFTH STAGE (UNIT 2) The position for the fifth stage (unit 2) sets the air inlet position when the fifth stage begins to operate. Adjusting the position for the fifth stage (unit 2): •...
  • Page 42: Automatic Calibration

    DIP-1/115 AUTOCALIBRATION Autocalibration on the DIP-1/115 is an optional function used to calibrate the air inlet with the help of a special static pressure probe called “Autocal”. For more details on the Autocalibration, refer to the “Autocal” probe’s instruction manual. CALIB.
  • Page 43: Timer

    CHAPTER 3 - USER’S GUIDE TIMER This function allows to limit the opening time. It works exclusively when the air inlet is in opening mode. The timer can be programmed from 0 to 60 seconds, within a set period of 4 min. 15 sec. (When positioned timer...
  • Page 44: Static Pressure Display

    DIP-1/115 STATIC PRESSURE DISPLAY This function displays the static pressure level of the room when the automatic calibration is in progress. Static pressure “Autocal” probe required. Static pressure is displayed in 0.01” H increments from a minimum display of -0.20” S.P.
  • Page 45: Appendix

    APPENDIX Page 45 www.monitrol.com...
  • Page 46 DIP-1/115 Page 46 www.monitrol.com...
  • Page 47: Error Codes

    APPENDIX ERROR CODES The error codes are use to let you know what is wrong with the installation or the operation of the DIP-1/115. Unit 1 is not properly connected. Alarm activated. Unit 2 is not properly connected. Alarm activated. The actuator is not working correctly.
  • Page 48 DIP-1/115 Page 48 www.monitrol.com...
  • Page 49: Troubleshooting

    APPENDIX TROUBLESHOOTING SYMPTOM CAUSE and REMEDY − Display is Verify that the DIP-1 is connected to power blank source. − Verify that the 10 pin flat cable between the main board and the faceplate board is connected. − “ER1” is Unit 1 is disconnected.
  • Page 50: Specifications

    DIP-1/115 SPECIFICATIONS DESCRIPTION VALUE − INPUT POWER 10W max − 115VAC ±15% − 50 / 60 Hz − Fuse : 125mA, 5X20mm. − ACTUATOR Fuse : T4.00A 250VAC − INPUT POWER 115 VAC − Alarm ( dry contact ) 1 A @ 30 VDC Storage Temperature: -4 to 130°F (-20 to 55°C)
  • Page 51: Warranty

    WARRANTY Limited Warranty manufactured equipment supplied components have gone through rigorous inspection to assure optimal quality of product and reliability. Individual controls are factory tested under load, however the possibility of equipment failure and/or malfunction may still exist. For service, contact your local retailer or supplier. The warranty period shall be for two years from manufacturing date.
  • Page 52 MAV DIP-1/115 Ver:0.1 June 22, 2005 version 016 www.monitrol.com...

This manual is also suitable for:

Dip-1/115