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IC-610
USER'S MANUAL
www.monitrol.com

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Summary of Contents for Varifan IC-610

  • Page 1 IC-610 USER’S MANUAL www.monitrol.com...
  • Page 2: Warnings And Precautions

    IC-610 - Intelligent Control Although the manufacturer has made every effort to ensure the accuracy of the information contained herein, this document is subject to change without notice due to ongoing product development. WARNINGS AND PRECAUTIONS Equipment, probe failure, blown fuses and/or tripped breakers may prove harmful to the contents of the building.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS WARNINGS AND PRECAUTIONS CHAPTER 1 - INTRODUCTION General ................5 Description ............... 5 1.1.1 Compatible Modules ............6 1.1.2 Other Features ..............7 1.1.3 Configurations ..............8 1.1.4 Applications ..............8 1.1.5 Control Modules .............. 8 Definition of Terms ............
  • Page 4 Figure 1 IC-610SL Faceplate ......... 6 Mounting Position and Devices ........14 IC-610 Main Board (for 1059 board A, B ou C) ..... 16 IC-610 Main Board (for 1059 board D) ......17 Safety Control Backup Wiring 1 ........19 Safety Control Backup Wiring 2 ........
  • Page 5: Chapter 1 - Introduction

    CHAPTER 1 - INTRODUCTION CHAPTER 1 - INTRODUCTION 1. GENERAL This document provides with necessary information to install and operate the IC-610 as well as the IC-610SL (see page 6) . The information is presented as follows: • Introduction • Installation •...
  • Page 6: Compatible Modules

    CIP-1 Curtain and Air Inlet Positioner (5 mA - 3A) IC-610SL This slave unit specifically designed for the IC-610 has 10 output leds. Used in conjunction with its master, the SL gives the operator 6 more inputs, 4 communication ports and 6 internal relays. The IC-610SL module basically doubles the number of outputs.
  • Page 7: Other Features

    1.1.2 Other features The IC-610 can also monitor up to 6 sensors among the following: • Temperature sensor • Humidity sensor • Static pressure sensor • 4 @ 20 mA Other optional features of the IC-610: • Manual override capability...
  • Page 8: Configurations

    The downloading procedure is described later in this manual (refer to section 3.3 of this manual). 1.1.4 Applications The IC-610 control is used for heating, cooling and ventilation equipment in animal confinement buildings or greenhouses. The applications where the IC-610 can be used include the following systems: •...
  • Page 9: Definition Of Terms

    1.2 DEFINITION OF TERMS MAIN SET POINT The desired room temperature. Other temperature settings on the IC-610 are relative to the main set point temperature. RELATIVE SET POINT A value added to or subtracted from the main set point which results in a new temperature at which a desired action starts or stops.
  • Page 10: Chapter 2 - Installation

    IC-610 - Intelligent Control CHAPTER 2 INSTALLATION Page 10 www.monitrol.com...
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  • Page 12: Unpacking

    To limit the IC-610’s exposure to noxious gases, install the unit in a hallway. Make sure the IC-610 is properly installed, that is, side up with the cable entry holes facing down (see figure The IC-610 operates in a temperature range of 32°F to 120°F (0°C to 50°C).
  • Page 13: Connection Procedure

    (bottom) board and adapts the IC-610 to 115 VAC 230V or 230 VAC line voltage (see figure 2). 115V − ATTENTION − Set the line voltage switch inside the IC-610 to the correct value before powering up the Intelligent Control. Page 13 www.monitrol.com...
  • Page 14: Mounting Position And Devices

    CHAPTER 2 - INSTALLATION IC-610 - Intelligent Control Figure 2 Mounting Position and Devices Screw Sizes: Top mounting hole : #8 X 1” Bottom mounting holes: #6 X 1” Page 14 www.monitrol.com...
  • Page 15: Electrical Power / 3 Phase

    Make sure that the IC-610 and both power lines of the variable fan(s) are on the same phase. Otherwise the control signal of the IC-610 will be too early or too late and the fan will not rotate as expected.
  • Page 16: Ic-610 Main Board (For 1059 Board A, B Ou C)

    CHAPTER 2 - INSTALLATION IC-610 - Intelligent Control Figure 3 IC-610 Main Board (for board 1059 A, B ou C) Page 16 www.monitrol.com...
  • Page 17: Ic-610 Main Board (For 1059 Board D)

    Figure 4 IC-610 Main Board (for board 1059 D) Page 17 www.monitrol.com...
  • Page 18: Safety Control Backup

    3 to 5 degrees above the fan’s relative set point. 2.3.6 Terminal Block Connections. The IC-610 terminal block comes with 4 connections for control modules: P1 to P4 (see figure 2). Each module must be wired to its own terminal. Refer to the configuration document and wiring diagrams supplied for your equipment.
  • Page 19: Safety Control Backup Wiring 1

    Figure 5 Safety Control Backup Wiring 1 IC-610 POWER INPUT DISTRIBUTION DISTRIBUTION PANEL PANEL If the 115 LINE LINE VAC line is 230 VAC 230 VAC used, then source 2 source 1 replace L2 by the Neutral Line as SAFE WIRING WITH SECOND POWER SOURCE shown on the diagram.
  • Page 20: Safety Control Backup Wiring 2

    CHAPTER 2 - INSTALLATION IC-610 - Intelligent Control Figure 6 Safety Control Backup Wiring 2 Page 20 www.monitrol.com...
  • Page 21: Typical Sensor Wiring

    Figure 7 - Typical Sensor Wiring Note: Temperature probes use a “Class II” low voltage circuit. The cables can extend up to a distance of 500 ft (150 m). Use shielded cabling for probes. Connect the shields to the SHLD terminal. Failure to do so may result in inaccurate readings.
  • Page 22: Guidelines - Modules / Sensor Location

    The sensor should also be connected to the IC-610 with a shielded two-wire cable (see figure 5). It should be located in an area protected from operating machinery, animal bites, personnel or anything that could damage the sensor.
  • Page 23: Setup

    2.4.7 Setup Once the IC-610 is properly mounted on the wall, open both faceplates and perform the following steps: Ensure the flat cable is properly connected. Connect the cable wiring of each control module and sensor to the terminal blocks. The...
  • Page 24: Connections For An Alarm

    CHAPTER 2 - INSTALLATION IC-610 - Intelligent Control Figure 8 Wiring for an Alarm System that Detects a Circuit Opening Figure 9 Wiring for the Installation of a Siren Page 24 www.monitrol.com...
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  • Page 26: Chapter 3 - User's Guide

    IC-610 - Intelligent Control CHAPTER 3 USER’S GUIDE Page 26 www.monitrol.com...
  • Page 27: Faceplate

    3.1 FACEPLATE The IC-610’s faceplate, illustrated on the next page, features 2 status windows (1 LCD and 1 LED), 1 settings list, 1 outputs list with LEDs, 2 function buttons (F2 and F3), 2 arrow buttons and 2 value setting buttons (+ and -). Below is a brief description of all the features, from left to right on the faceplate.
  • Page 28 CHAPTER 3 - USER’S GUIDE IC-610 - Intelligent Control Page 28 www.monitrol.com...
  • Page 29: Value Buttons (+ And -)

    3.2.1 Time of Day (time clock) The IC-610 comes with its own integrated time clock. This feature is appreciated by users who want to know the current time of day. Note that if a power failure occurs, the clock will keep the time at which the failure occured.
  • Page 30: Growth Day

    CHAPTER 3 - USER’S GUIDE IC-610 - Intelligent Control 3.2.2 Growth Day The Growth Day plays an active part in the ramping setting. With the F2 pushbutton, users can program the current day of a growth curve. Day by day, the relative calendar’s value will increase by increment of 1, from a minimum setting of 1 to a maximum setting determined by the configuration.
  • Page 31: Typical Ramping Curve

    Adjusts the values on the ramping curve. The LED display shows NN:VVV. NN represents the point’s number whereas VVV represents point N’s corresponding temperature value. When Growth Day is OFF, VVV flashes and can be adjusted with the + and - buttons. Press F3 to switch points.
  • Page 32 In the example, these values are 80, 79, 75, 71 and 70. 8 The whole ramping curve is now set. To enable temperature ramping, simply set the Growth Day to 1 and the IC-610 will follow the curve. NOTE: Before the first point, the set point takes the value entered for the first point.
  • Page 33: Probes

    NOTE: Ramping is interrupted when days fail to respect a chronological order. However, this characteristic may be useful to users unwilling to use the 5 “preset” ramping points. The following illustration shows how users can give faulty values to the last 2 points to obtain a 3 point curve.
  • Page 34: Supervisor Mode

    CHAPTER 3 - USER’S GUIDE IC-610 - Intelligent Control The probes’ individual values are displayed sequentially. After 60 seconds, the F1 menu comes back on. Displays the recorded highs and lows. Press simultaneously the + and -buttons for 2 seconds to clear the highs and lows.
  • Page 35: Feed And Water Consumption

    3.2.6 Feed & water Consumption The “History” parameter allows to read the feed or water consumption since midnight and also since the last clear (total and daily). Consumption is displayed in a value determined by the IC configuration. The current day’s consumption (since midnight) is displayed and does not flash.
  • Page 36: Configuration

    3.3.1 Dowloading a new configuration Below is the procedure to download a new configuration in the IC-610: Turn off the power source on the IC-610 (flip the circuit breaker on the power distribution pannel). Remove the faceplate screws and lift up the cover.
  • Page 37: Abbreviations

    3.4 ABBREVIATIONS Cubic Foot per Minute dnLd Download DPDT Double Pole Double Throw Desired Room Temperature Hertz Liquid-Crystal Display (Grey) Light Emitting Diode (Red) Milliampere Revolutions per Minute Relative Set Point Volts of Alternating Current Page 37 www.monitrol.com...
  • Page 38: Appendix

    IC-610 - Intelligent Control APPENDIX Page 38 www.monitrol.com...
  • Page 39: Troubleshooting

    Voltage selector Make sure the blank setting is inaccurate control is powered − − IC-610 is not powered Make sure the line − voltage selector Ten pin flat cable switch is properly between the main and the top boards of the −...
  • Page 40 APPENDIX IC-610 - Intelligent Control SYMPTOM CAUSE REMEDY Variable − − Fans are not Make sure the IC- speed fans connected on the 610 is on the hooked to a same phase as same phase as VSM module the IC-610...
  • Page 41: Specifications

    APPENDIX SPECIFICATIONS DESCRIPTION VALUE − Input Power 12 W max − Power Source 115/230 VAC, -20%, +10% − 50/60 Hz − Power Fuse 0.125A, 250V, Slo-Blo − Output (Relays 1 to 6) 10 A; 250VAC − 1 HP @ 250 VAC −...
  • Page 42 IC-610 - Intelligent Control Page 42 www.monitrol.com...
  • Page 43: Warranty

    GUARANTEE Limited Warranty manufacturered equipment supplied components have gone through rigorous inspection to assure optimal quality of product and reliability. Individual controls are factory tested under load, however the possibility of equipment failure and/or malfunction may still exist. For service, contact your local retailer or supplier. The warranty period shall be for two years from manufacturing date.
  • Page 44 MAV IC-610 Ver: 4.2 Rev. 04/07/2001 www.monitrol.com...

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