Challenger Lifts 4015 Installation, Operation & Maintenance Manual

Four post surface mounted lift

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Installation, Operation & Maintenance Manual

Four Post

Surface Mounted Lift

Model 4015

Open Front

(15,000 lb Capacity)

2311 South Park Rd Louisville, Kentucky 40206

Email:

Web site:

sales@challengerlifts.com

www.challengerlifts.com

Office 800-648-5438

502-625-0700 Fax 502-587-1933

IMPORTANT:

READ THIS MANUAL COMPLETELY BEFORE

INSTALLING or OPERATING LIFT

Rev. 4/16/20

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Summary of Contents for Challenger Lifts 4015

Page 1 Installation, Operation & Maintenance Manual Four Post Surface Mounted Lift Model 4015 Open Front (15,000 lb Capacity) 2311 South Park Rd Louisville, Kentucky 40206 Email: Web site: sales@challengerlifts.com www.challengerlifts.com Office 800-648-5438 502-625-0700 Fax 502-587-1933 IMPORTANT: READ THIS MANUAL COMPLETELY BEFORE INSTALLING or OPERATING LIFT Rev.
Page 2 Model 4015 Open Front Installation, Operation and Maintenance ENERAL PECIFICATIONS : 4015 [E X] [A F] [O ODEL LENGTH ALIGN OR FLAT DECK OPEN OR CLOSED FRONT SPECIFICATIONS 4015EAO 4015XAO 4015EFO 4015XFO 20' 10¼" 23’ 1¼” 20' 10¼" 23’ 1¼”...
Page 3 Model 4015 Open Front Installation, Operation and Maintenance ERTICAL LEARANCE AFETY OTICES AND ECALS Check the height of the area where the lift is to be For your safety, and the safety of others, read and installed. Clearance should be calculated based on understand all of the safety notices and decals the full raised height of the lift.
Page 4 Do this for your own ENTRANCE RAMP WELD protection. FRONT POWER CROSS BEAM NOTIFY Challenger Lifts AT ONCE if any hidden FRONT IDLER CROSS BEAM loss or damage is discovered after receipt. REAR CROSS BEAM ASS’Y...
Page 5 Model 4015 Open Front Installation, Operation and Maintenance 3) Position runways on blocking (see Fig 4) per layout lines established in step 1. Use four 30” long 4x4’s spanning the width of the runway and four 1/4” spacers to shim up the jack-rail side of the runway.
Page 6 Model 4015 Open Front Installation, Operation and Maintenance cross beam, see Fig. 4. Do not torque bolts 12) Check the layout of the lift in the bay. (This is yet. the last opportunity to reposition the lift. If there is any question about where the front...
Page 7 Model 4015 Open Front Installation, Operation and Maintenance 22) Shim columns to plumb using the shims provided or steel washers. DO NOT shim more than 1/2" at any given point. Use a level no less than 24” in length to plumb columns.
Page 8 Model 4015 Open Front Installation, Operation and Maintenance Fig 11 – Front Cross Beam Installation 26) Attach the cross beam to the runway with M12 Fig 12 – Slack Cable Latch Disengaging Tool x 35mm lg. flange head bolts being careful not to pinch the air line.
Page 9 Model 4015 Open Front Installation, Operation and Maintenance inside anchors to lean the column outward slightly. Make sure lower Slide Blocks are in contact with column and torque anchor bolts to 150 foot-pounds. Fig 14 – Front Column Shimming 34) Repeat steps 25-30 (excluding step 26) for idler side.
Page 10 Model 4015 Open Front Installation, Operation and Maintenance Wiring Diagram FOR SINGLE PHASE (Normally Open) FIELD CONECTIONS FOR THREE PHASE FACTORY WIRED FOR 208−240V RECONNECTIONS FOR 440−480V Fig 16 – Electrical Wiring Diagram Rev. 4/16/20 4015-O-IOM-A.doc...
Page 11 Model 4015 Open Front Installation, Operation and Maintenance 40) B ERTAIN ITTINGS AND ONNECTIONS IGHT T IS THE INSTALLERS RESPONSIBILITY . Fill the Power TO INSURE SYSTEM IS LEAK FREE Unit with three gallons of clean 10wt anti-foam anti-rust hydraulic oil or Dexron III ATF. D...
Page 12 Model 4015 Open Front Installation, Operation and Maintenance OLUMN ECAL LACEMENT INAL HECKOUT ROCEDURE 57) Demonstrate the operation of the lift to the Center the decal on the front drivers side column owner/operator/employer using a typical and rear passenger side column.
Page 13 Model 4015 Open Front Installation, Operation and Maintenance The Owner/Employer shall display the lift PERATION ROCEDURE manufacturer’s operating instructions; ALI/SM 93 - 1, ALI Lifting it Right safety manual; ALI/ST-90 ALI AFETY OTICES AND ECALS Safety Tips card; ANSI/ALI ALOIM-2008, American...
Page 14 Model 4015 Open Front Installation, Operation and Maintenance IFTING A EHICLE AINTENANCE Drive vehicle onto lift. Set parking brake and/or use To avoid personal injury, permit only qualified wheel chocks that are provided with lift. personnel to perform maintenance on this equipment.
Page 15 Model 4015 Open Front Installation, Operation and Maintenance Parts Breakdown Fig A. General Layout 7 7 7 7 6 6 6 6 8 8 8 8 5 5 5 5 IDLER 4 4 4 4 POWER 2 2 2 2...
Page 16 1/2 LOCK WASHER Z31014 1/2 FLAT WASHER Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability.
Page 17 CABLE RETAINER WELD 44015 1 3/8-12NF JAM NUT Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability.
Page 18 M8 x 16mm Lg HEX LOCKING FLANGE HEAD CAP SCREW 40438-R RUNWAY SHEAVE SPACER Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability.
Page 19 40120 1/4-20NC x 1/2" Lg. SELF TAPPING SCREW Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability.
Page 20 40120 1/4-20NC x 1/2" Lg. SELF TAPPING SCREW Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability.
Page 21 4mm STRAIGHT UNION B37032 4mm UNION TEE Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability.
Page 22 1/2" DIA. EXTENSION SPRING 40219 7/8” INTERNAL TOOTH LOCK WASHER Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability.
Page 23 Model 4015 Open Front Installation, Operation and Maintenance Rev. 4/16/20 4015-O-IOM-A.doc...
Page 24 Model 4015 Open Front Installation, Operation and Maintenance Rev. 4/16/20 4015-O-IOM-A.doc...

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