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I
, O
&
NSTALLATION
PERATION
M
M
AINTENANCE
ANUAL
Heavy Duty
Four Post Lift
M
44040
ODEL
Standard and Extended
40
40,000 lbs Capacity
2311 South Park Rd Louisville, Kentucky 40219
Email:sales@challengerlifts.com
Web
site:www.challengerlifts.com
Office 800-648-5438 / 502-625-0700 Fax 502-587-1933
:
READ THIS MANUAL COMPLETELY
IMPORTANT
BEFORE INSTALLING or OPERATING LIFT
2024/03/21
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Related Manuals for Challenger Lifts 44040
Summary of Contents for Challenger Lifts 44040
- Page 1 & NSTALLATION PERATION AINTENANCE ANUAL Heavy Duty Four Post Lift 44040 ODEL Standard and Extended 40,000 lbs Capacity 2311 South Park Rd Louisville, Kentucky 40219 Email:sales@challengerlifts.com site:www.challengerlifts.com Office 800-648-5438 / 502-625-0700 Fax 502-587-1933 READ THIS MANUAL COMPLETELY IMPORTANT BEFORE INSTALLING or OPERATING LIFT...
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Page 2: Table Of Contents
Installation, Operation and Maintenance Manual for the Model 44040 TABLE OF CONTENTS Important Information Cautions and Warnings Tools Required Anchoring Tips Installation Instructions 30 Day Maintenance Trouble Shooting Guide Parts & Shipping List Parts Breakdown and Installation Drawings 44040-IOM-A.doc Rev 2024/03/21... -
Page 3: Important Information
MDL 44040E has a track length of 30’. MDL 44040X has a track length of 35’. 4. This lift is a four-post lift which requires a minimum (44040) 26’-1” x 42’-4” (44040E.) 26’-1” x 47’-4” or (44040X) 26’-1” x 52’-4” bay area. -
Page 4: Tools Required
Installation, Operation and Maintenance Manual for the Model 44040 TOOLS REQUIRED Concrete rotary hammer drill with ¾” carbide bit Open End Wrenches: 7/16”, 1/2”, 9/16”, 3/4”, 15/16”, 1 1/8”, 1 11/16” & 1 7/8” Ratchet Driver Sockets: ¼”, 1/2”, 3/4”, 15/16”, 1 1/8”, 1 11/16” Deep Socket X 1/2”... -
Page 5: Anchoring Tips
Installation, Operation and Maintenance Manual for the Model 44040 ANCHORING TIPS 1. Anchor must be at least 5” from the edge of the slab or any seam. 2. Use a concrete hammer drill with a 3/4” carbide bit. 3. Do not use a worn bit. -
Page 6: Installation Instructions
A higher ceiling may be required depending on the height of the vehicles. Standard dimension required for four post lift is a minimum (44040) 26’-1” x 42’-4”, (44040E) 26’-1” x 47’-4” or (44040X) 26’-1” x 52’-4” bay area. - Page 7 Installation, Operation and Maintenance Manual for the Model 44040 8. Step #5 Slide the Cross Rail towards the Mainside Leg (See Fig. #3 & Fig. #10B). The Cross Rail tube should be flush with the front part of the latch bar on the leg weldment.
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Page 8: 30 Day Maintenance
Installation, Operation and Maintenance Manual for the Model 44040 15. Step #12 Locate and position the two Stops at the end of the Tracks (See Fig. #1, Fig. #7 & Fig. #11). The Stops can also be placed on either end of the Tracks unless Ramps are already anchored. -
Page 9: Trouble Shooting Guide
Installation, Operation and Maintenance Manual for the Model 44040 TROUBLE SHOOTING GUIDE POSSIBLE PROBLEM POSSIBLE CAUSE & SOLUTIONS 1. MOTOR DOES NOT RUN A) Breaker tripped or fuse blown B) Motor thermal overload tripped. Wait for overload to cool. C) Check thermal overload in starter box (three phase only). -
Page 10: Parts & Shipping List
Installation, Operation and Maintenance Manual for the Model 44040 PARTS & SHIPPING LIST PART NUMBER DESCRIPTION QTY. Control Console 2772-BLK Rubber Grommet 2404-06-06 3/8MJIC x 3/8MNPT Straight Adapter 2404-08-08 1/2MJIC x 1/2MNPT Straight Adapter 2404-08-12 1/2MJIC x 3/4MNPT Straight Adapter... - Page 11 Installation, Operation and Maintenance Manual for the Model 44040 Cross Rail Assy. 6498K43 1 1/16 Cyl. Clevis 6498K72 ¾” Pivot Bracket 6498K337-3.00 1 1/16 Air Cylinder x 3.0 Stroke 90126A035 5/8 Flat Washer 90126A040 1 ¼ SAE Flat Washer 90126A041...
- Page 12 Installation, Operation and Maintenance Manual for the Model 44040 LH/RH Mainside Leg Assy. 1U571 3/8NPT Breather Plug 2404-06-08 3/8MJIC x 1/2MNPT Straight Adapter 2772-BLK Rubber Grommet 28900-504-25 25 GPM Velocity Fuse 5040K34 5/32 OD x 12”/96” Extendable Tube 5406-08P 1/2NPT Plug 91102A029 ¼...
- Page 13 Installation, Operation and Maintenance Manual for the Model 44040 Track, Ramp & Stop Assy. 2/2/2 90126A036 ¾ Flat Washer 90473A237 ¾-10UNC Hex Nut 91102A036 ¾ Lock Washer 91247A847 ¾-10UNC x 3 Lg. HHCS Grd. 5 91578A304 ½-13UNC x 4 ½ Wedge Anchor w/nut & washer ALIF-440-346-XX S-SHORT-20’...
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Page 14: Parts Breakdown And Installation Drawings
Installation, Operation and Maintenance Manual for the Model 44040 REVISIONS 2024/03/21 – CHANGED ADDRESS AND UPDATED COVER SHEET 44040-IOM-A.doc Rev 2024/03/21...