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I
, O
&
NSTALLATION
PERATION
M
M
AINTENANCE
ANUAL
Heavy Duty
Four Post Lift
M
44060
ODEL
Standard and Extended
60,000 lbs Capacity
200 Cabel Street, P.O. Box 3944 Louisville, Kentucky 40201-3944
Email:sales@challengerlifts.com
Web
site:www.challengerlifts.com
Office 800-648-5438 / 502-625-0700
Fax 502-587-1933
IMPORTANT:
READ THIS MANUAL
COMPLETELY BEFORE INSTALLING or
OPERATING LIFT
Rev. 1/26/09
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Summary of Contents for Challenger Lifts 44060
- Page 1 & NSTALLATION PERATION AINTENANCE ANUAL Heavy Duty Four Post Lift 44060 ODEL Standard and Extended 60,000 lbs Capacity 200 Cabel Street, P.O. Box 3944 Louisville, Kentucky 40201-3944 Email:sales@challengerlifts.com site:www.challengerlifts.com Office 800-648-5438 / 502-625-0700 Fax 502-587-1933 IMPORTANT: READ THIS MANUAL COMPLETELY BEFORE INSTALLING or OPERATING LIFT Rev.
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Page 2: Table Of Contents
MDL 44060 Installation Operation Manual TABLE OF CONTENTS Important Information Cautions and Warnings Tools Required Anchoring Tips Installation Instructions 30 Day Maintenance Trouble Shooting Guide Parts & Shipping List Parts Breakdown and Installation Drawings 44060-IOM Rev. 1/26/09... -
Page 3: Important Information
MDL 44060E has a track length of 30’. MDL 44060X has a track length of 35’. 4. This lift is a four post lift which requires a minimum (44060) 26’-1” x 42’-4” (44060E) 26’-1” x 47’-4” or (44060X) 26’-1” x 52’-4” bay area. -
Page 4: Tools Required
MDL 44060 Installation Operation Manual TOOLS REQUIRED Concrete rotary hammer drill with ¾” carbide bit Open End Wrenches: 7/16”, 1/2”, 9/16”, 3/4”, 15/16”, 1 1/8”, 1 11/16” & 1 7/8” Ratchet Driver Sockets: ¼”, 1/2”, 3/4”, 15/16”, 1 1/8”, 1 11/16” Deep Socket X 1/2”... -
Page 5: Anchoring Tips
MDL 44060 Installation Operation Manual ANCHORING TIPS 1. Anchor must be at least 5” from the edge of the slab or any seam. 2. Use a concrete hammer drill with a 3/4” carbide bit. 3. Do not use a worn bit. -
Page 6: Installation Instructions
A higher ceiling may be required depending the height of the vehicles. Standard dimension required for four post lift is a minimum (44060) 26’-1” x 42’-4”, (44060E) 26’-1” x 47’-4” or (44060X) 26’-1” x 52’-4” bay area. - Page 7 MDL 44060 Installation Operation Manual and slide the pins out. First connect the outside chain then the center chain. Then bolt the RH/LH dowel pin holders on the connector to secure the dowel pins. Repeat procedure the other Mainside Leg.
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Page 8: 30 Day Maintenance
MDL 44060 Installation Operation Manual 16. Step #13 Locate and position the Control Console at centered between the two Mainside Legs and a minimum of 2’-0” from the outside of the base plate (See Fig. #1). Remove Top Console cover and attach hydraulic hoses and pneumatic tube as shown in Fig.# 9. -
Page 9: Trouble Shooting Guide
MDL 44060 Installation Operation Manual TROUBLE SHOOTING GUIDE POSSIBLE PROBLEM POSSIBLE CAUSE & SOLUTIONS 1. MOTOR DOES NOT RUN A) Breaker tripped or fuse blown B) Motor thermal overload tripped. Wait for overload to cool. C) Check thermal overload in starter box (three phase only). - Page 10 MDL 44060 Installation Operation Manual PARTS & SHIPPING LIST PART NUMBER DESCRIPTION QTY. Control Console 2772-BLK Rubber Grommet 2404-06-06 3/8MJIC x 3/8MNPT Straight Adapter 2404-08-08 1/2MJIC x 1/2MNPT Straight Adapter 2404-08-12 1/2MJIC x 3/4MNPT Straight Adapter 2405-06-04 3/8MJIC x 1/4FNPT Straight Adapter...
- Page 11 MDL 44060 Installation Operation Manual Cross Rail Assy. 6498K43 1 1/16 Cyl. Clevis 6498K72 ¾” Pivot Bracket 6498K337-3.00 1 1/16 Air Cylinder x 3.0 Stroke 90126A035 5/8 Flat Washer 90126A040 1 ¼ SAE Flat Washer 90126A041 1 3/8 SAE Flat Washer 91102A029 ¼...
- Page 12 MDL 44060 Installation Operation Manual LH/RH Mainside Leg Assy. 1U571 3/8NPT Breather Plug 2404-06-08 3/8MJIC x 1/2MNPT Straight Adapter 2772-BLK Rubber Grommet 28900-504-25 25 GPM Velocity Fuse 5040K34 5/32 OD x 12”/96” Extendable Tube 5406-08P 1/2NPT Plug 91102A029 ¼ Lock Washer 91578A502 ¾-10UNC x 7 Wedge Anchor w/nut &...
- Page 13 MDL 44060 Installation Operation Manual Track, Ramp & Stop Assy. 2/2/2 90126A036 ¾ Flat Washer 90473A237 ¾-10UNC Hex Nut 91102A036 ¾ Lock Washer 91247A847 ¾-10UNC x 3 Lg. HHCS Grd. 5 91578A304 ½-13UNC x 4 ½ Wedge Anchor w/nut & washer ALIF-440-053-XX Ramp Weldm’t.
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