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Pepperl+Fuchs ICA-8DIO4M1-G20-IO-KNAPP Manual
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Pepperl+Fuchs ICA-8DIO4M1-G20-IO-KNAPP Manual

Pepperl+Fuchs ICA-8DIO4M1-G20-IO-KNAPP Manual

Motor control module with standard process data
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ICA-8DIO4M1-G20-IO-KNAPP
Motor Control Module with
Standard Process Data
Manual

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Summary of Contents for Pepperl+Fuchs ICA-8DIO4M1-G20-IO-KNAPP

  • Page 1 ICA-8DIO4M1-G20-IO-KNAPP Motor Control Module with Standard Process Data Manual...
  • Page 2 Phone: +49 621 776 - 0 E-mail: info@de.pepperl-fuchs.com North American Headquarters Pepperl+Fuchs Inc. 1600 Enterprise Parkway Twinsburg, Ohio 44087 Phone: +1 330 425-3555 E-mail: sales@us.pepperl-fuchs.com Asia Headquarters Pepperl+Fuchs Pte. Ltd. P+F Building 18 Ayer Rajah Crescent Singapore 139942 Phone: +65 6779-9091 E-mail: sales@sg.pepperl-fuchs.com https://www.pepperl-fuchs.com...
  • Page 3 ICA-8DIO4M1-G20-IO-KNAPP Contents Introduction........................ 5 Content of this Document ................5 Target Group, Personnel ................5 Symbols Used ....................6 General Safety Information................6 Declaration of Conformity................7 Product Description ....................8 Use and Application ..................8 Housing......................10 LED Indicators ..................... 10 Interfaces and Connections ...............
  • Page 4 ICA-8DIO4M1-G20-IO-KNAPP Contents Appendix........................36 Event Codes ....................36 Error Codes ....................37 ASCII table ....................38...
  • Page 5 ICA-8DIO4M1-G20-IO-KNAPP Introduction Introduction Content of this Document This document contains information required to use the product in the relevant phases of the product life cycle. This may include information on the following: • Product identification • Delivery, transport, and storage •...
  • Page 6 In the event of any serious errors, stop using the device. Secure the device against unintended operation. To have the device repaired, return it to your local Pepperl+Fuchs representative or your sales center. Note Disposal Electronic waste is hazardous.
  • Page 7 This product was developed and manufactured in line with the applicable European standards and directives. Note A declaration of conformity can be requested from the manufacturer. The product manufacturer, Pepperl+Fuchs Group, 68307 Mannheim, Germany, has a certified quality assurance system that conforms to ISO 9001. ISO9001...
  • Page 8 ICA-8DIO4M1-G20-IO-KNAPP Product Description Product Description Use and Application General The ICA-8DIO4M1-G20-IO* roller motor control module is an IO-Link connection module for controlling up to four 24 V DC roller motors. The module enables process-specific control of features including the following on the connected roller motors: •...
  • Page 9 ICA-8DIO4M1-G20-IO-KNAPP Product Description • Direction of rotation • Speed • Start/stop ramps If a motor output is not configured for a roller motor, pin 2 of the corresponding output can be used as a digital power output, which is supplied from the auxiliary voltage PWR. A separate bit for controlling the power output is available in the process data.
  • Page 10 ICA-8DIO4M1-G20-IO-KNAPP Product Description You can download the corresponding manual for each version from our website www.pepperl- fuchs.com. For detailed information on the structure and assignment of the process data image, see chap- ter 4. Housing The housing is made entirely of plastic, except for the hinge pins for the hinge cable guide.
  • Page 11 ICA-8DIO4M1-G20-IO-KNAPP Product Description LEDs IO1 – IO8 Status Function Input/output not active Yellow lit up Input/output active No communication with IO-Link master All LEDs flashing red State of the input/output Yellow unchanged Red lit up Overload or short circuit of the output or supply...
  • Page 12 ICA-8DIO4M1-G20-IO-KNAPP Product Description Interfaces and Connections Flat Cable Specification The motor control module is compatible with the AS-Interface standard cable in accordance with IEC 62026-2. The following AS-Interface cable types are available with "UL Recognized" approval: AS-Interface Cable Types with UL Approval...
  • Page 13 ICA-8DIO4M1-G20-IO-KNAPP Product Description Plug Assignment Connection For Connector Plug Type/Assignment Input: LF004-GS1-A in accordance with Inputs/outputs IEC/EN 61076-2-104 M8, 4-pin, socket, union nut, A-coded Matching female connector: LM004-Gx1-A or similar 1: V+ sensor supply 2: IO2, IO4, IO6, IO8 3: V- sensor supply...
  • Page 14 Retain the original packaging in case the device must be stored or shipped again at a later date. Should you have any questions, please contact Pepperl+Fuchs. Mounting Mount the device with both brackets (1) on a solid, continuous surface.
  • Page 15 ICA-8DIO4M1-G20-IO-KNAPP Installation Warning! Damage to contacts Only connect or disconnect the module connections when the module is de–energized. Other- wise, the connections can be damaged. Connecting the Flat Cable on the Narrow Side The profile edge is visible from above.
  • Page 16 ICA-8DIO4M1-G20-IO-KNAPP Installation Connecting the Flat Cable on the Wide Side The profile edge is not visible from above. For clarity in the figure below, a dotted line rep- resents where the edge would be. Open the cable guide by pushing the locking bracket (1) slightly to the side.
  • Page 17 ICA-8DIO4M1-G20-IO-KNAPP Installation Figure 3.4 Flat cable inserted incorrectly (profile edge shown as dotted line) Connecting Motors and Sensors IO-Link, the inputs and outputs, and the motors are connected via standard round plug connec- tors. IO1/2, IO3/4, IO5/6, IO7/8 IO-Link IO1,3,5,7 IO1...8...
  • Page 18 ICA-8DIO4M1-G20-IO-KNAPP IO-Link Process Data IO-Link Process Data Input Process Data Structure The process data input by the motor control module consists of 64 bits (8 byte). The following table provides an overview of the order and structure of the process data.
  • Page 19 ICA-8DIO4M1-G20-IO-KNAPP IO-Link Process Data Name Long Name Data Type Length Offset Value Function/Description CNTREV Counting Direction Boolean 1 bit 0 = inactive Counting direction Change 1 = active changed since the last reset MCRDY Motor Controller Boolean 1 bit 0 = inactive...
  • Page 20 ICA-8DIO4M1-G20-IO-KNAPP IO-Link Process Data Name Long Name Data Type Length Offset Value Function/Description CNTRRE- Counter Reset Direc- Boolean 1 bit 0 -> 1 = reset Resets the counter direc- tion Change tion change flag. CNTPRE Counter Preset Boolean 1 bit 0 ->...
  • Page 21 ICA-8DIO4M1-G20-IO-KNAPP IO-Link Process Data Name Long Name Data Type Length Offset Value Function/Description BRKC Brake Control Boolean 1 bit 0 = inactive Sets the motor brake 1 = active SPDC Speed Control Boolean 1 bit 0 = SPEED1 Sets the speed on motor 4...
  • Page 22 ICA-8DIO4M1-G20-IO-KNAPP IO-Link Parameters IO-Link Parameters Device-Specific Operating/Configuration Parameters ault Index/ Data Off- faul .sub Parameter griff Type Length set Value Range Description Motor 1 Control Parameters MCC1 Record 4 byte Operating parameters of the motor (0x40) Param control channel MCC1.
  • Page 23 ICA-8DIO4M1-G20-IO-KNAPP IO-Link Parameters ault Index/ Data Off- faul .sub Parameter griff Type Length set Value Range Description Ramp down UInte- 0 ... 255 Decline of the ramp in 20 ms incre- ger (8) ments. Motor 1 Control Configuration MCC1 Con-...
  • Page 24 ICA-8DIO4M1-G20-IO-KNAPP IO-Link Parameters ault Index/ Data Off- faul .sub Parameter griff Type Length set Value Range Description Error logic UInte- 0: high active - Logic of the fault signal input. ger (8) not inverted 1: low active - inverted Speed UInte- 0 ...
  • Page 25 ICA-8DIO4M1-G20-IO-KNAPP IO-Link Parameters ault Index/ Data Off- faul .sub Parameter griff Type Length set Value Range Description Error count UInte- 0: deactivated Motor fault count interval for a main- interval 1 ... tenance requirement warning (32) 4294967295 Motor 3 Configuration of the Maintenance Requirement...
  • Page 26 ICA-8DIO4M1-G20-IO-KNAPP IO-Link Parameters ault Index/ Data Off- faul .sub Parameter griff Type Length set Value Range Description I/O logic UInte- 0: high active - Logic for the digital input/output. ger (8) not inverted 1: low active - inverted Input filter...
  • Page 27 ICA-8DIO4M1-G20-IO-KNAPP IO-Link Parameters ault Index/ Data Off- faul .sub Parameter griff Type Length set Value Range Description Input filter UInte- 0: deactivated Filter time for digital input signals. ger (8) 1: 0.5 ms 2: 1.0 ms 3: 2.0 ms 4: 3.0 ms 5: 5.0 ms...
  • Page 28 ICA-8DIO4M1-G20-IO-KNAPP IO-Link Parameters Device Parameters ault Index/ Data Off- faul .sub Parameter griff Type Length set Value Range Description Module Configuration Module Record 6 byte Configuration of the module (0x60) Config Encoder UInte- 0 = single-input Configures the connected rotary...
  • Page 29 ICA-8DIO4M1-G20-IO-KNAPP IO-Link Parameters ault Index/ Data Off- faul .sub Parameter griff Type Length set Value Range Description Locator Bool- 0: deactivated - Indication normal indica- tion 1: activated - location- dependent indication .2 – .8 Reserved Bool- 0: deactivated Table 5.3...
  • Page 30 ICA-8DIO4M1-G20-IO-KNAPP IO-Link Parameters ault Index/ Data Off- faul .sub Parameter griff Type Length set Value Range Description Error count UInte- 0 ... Number of errors since the last 4294967295 maintenance reset for this motor (32) (no overflow) channel, stored every 15 min...
  • Page 31 ICA-8DIO4M1-G20-IO-KNAPP IO-Link Parameters ault Index/ Data Off- faul .sub Parameter griff Type Length set Value Range Description OVT Oper- UInte- 0 ... Total operating hours above the ating Hours 4294967295 specified operating temperature (32) range in hours UInte- 0 ... 65535...
  • Page 32 ICA-8DIO4M1-G20-IO-KNAPP IO-Link Parameters ault Index/ Data Off- faul .sub Parameter griff Type Length set Value Range Description M4 - run- Bool- 0: inactive Indicates that the configured runtime time alarm 1: active maintenance interval is exceeded on this motor channel...
  • Page 33 ICA-8DIO4M1-G20-IO-KNAPP IO-Link Parameters ault Index/ Data Off- faul .sub Parameter griff Type Length set Value Range Description IO4 output Bool- 0: inactive Indicates an overload at the output overload 1: active of this IO connection alarm IO5/6 sup- Bool- 0: inactive...
  • Page 34 ICA-8DIO4M1-G20-IO-KNAPP IO-Link Parameters Index/.sub Description 178 (0xB2) Maintenance Reset Motor 3 Resets the counters for motor 3 • Runtime • Run cycles • Errors 179 (0xB3) Maintenance Reset Motor 4 Resets the counters for motor 4 • Runtime • Run cycles •...
  • Page 35 ICA-8DIO4M1-G20-IO-KNAPP Repair and Servicing Repair and Servicing The device must not be repaired, changed, or manipulated. In case of failure, always replace the device with an original device.
  • Page 36 ICA-8DIO4M1-G20-IO-KNAPP Appendix Appendix Event Codes Standard Applications Event Event Instance Type Mode Qualifier Code Description Parameter Error Appear/Disap- 0xF4/0xB4 0x6320 Internal parameter set corrupted error pear • Reset device • Replace device Hardware error APP Error Appear/Disap- 0xF4/0xB4 0x5010 Hardware error beyond repair pear •...
  • Page 37 ICA-8DIO4M1-G20-IO-KNAPP Appendix Error Codes In the case of a fault, the module transmits the following error codes. An error code consists of two bytes. The byte with the higher value, in this case 0x80, represents the IO-Link device as the transmitter. The byte with the lower value represents the actual fault.
  • Page 38 ICA-8DIO4M1-G20-IO-KNAPP Appendix ASCII table ASCII hex ASCII ASCII hex ASCII Space " & < >...
  • Page 39 ICA-8DIO4M1-G20-IO-KNAPP Appendix...
  • Page 40 Pepperl+Fuchs Quality Download our latest policy here: www.pepperl-fuchs.com/quality www.pepperl-fuchs.com © Pepperl+Fuchs · Subject to modifications Printed in Germany / DOCT-6856B...