Pepperl+Fuchs 1001A Series Installation And Operation Manual
Pepperl+Fuchs 1001A Series Installation And Operation Manual

Pepperl+Fuchs 1001A Series Installation And Operation Manual

Type y or z purge / pressurization system
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PROCESS AUTOMATION
INSTALLATION AND OPERATION MANUAL
MODEL 1001A TYPE Y or Z
PURGE/PRESSURIZATION SYSTEM

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Summary of Contents for Pepperl+Fuchs 1001A Series

  • Page 1 PROCESS AUTOMATION INSTALLATION AND OPERATION MANUAL MODEL 1001A TYPE Y or Z PURGE/PRESSURIZATION SYSTEM...
  • Page 2: Table Of Contents

    Page 2 System Purpose and Description Purpose Purpose, System description, Important notes Pepperl+Fuchs' Bebco EPS System allows the use of general- Page 3 Identifying Your System purpose or nonrated electrical or electronic devices, with Defi nes specifi c features of the system...
  • Page 3: Identifying Your System

    Model 1001A Installation and Operation Manual Identifying Your System In order to comply with the NFPA 496 standard requiring protection against over pressurization of the protected enclosure, the installer must install one of the following items in This enclosure protection system is offered in various styles. addition to the enclosure protection system.
  • Page 4: Enclosure And Device Design

    Model 1001A Installation and Operation Manual Model 1001A System Accessories b) purged or pressurized separately or c) protected by other means; e.g., explosion proof Optional Enclosure Protection Vents enclosures, hermetically sealed devices or intrinsic safe EPV-1-SA-00 Straight w/ spark arrestor circuits EPV-1-SA-90 Rt angle w/ spark arrestor...
  • Page 5: Installation Overview

    Model 1001A Installation and Operation Manual Installation Overview Model 1002-WPS-LH Shown ENCLOSURE PROTECTION VENT (optional) PROTECTED ENCLOSURE ENCLOSURE SUPPLY TUBING SYSTEM MOUNTING BOLT ENCLOSURE PROTECTION SYSTEM PROTECTIVE GAS SUPPLY SYSTEM SUPPLY FITTING SERVICE VALVE ENCLOSURE CONNECTION FITTINGS ENCLOSURE ENCLOSURE WARNING REFERENCE NAMEPLATE TUBING...
  • Page 6: Getting Started

    Model 1001A Installation and Operation Manual Getting Started Typical Single Protected Enclosure Connections ENCLOSURE PROTECTION VENT (Optional) 1/2" PROTECTIVE GAS SUPPLY HEADER REFERENCE ENCLOSURE PROTECTED PROTECTION ENCLOSURE SYSTEM SUPPLY System Enclosure Enclosure Multi - enclosure Optional remote Description reference supply tubing supply connections venting...
  • Page 7: System Mounting

    Model 1001A Installation and Operation Manual System Mounting IMPORTANT NOTES Pipe mounting systems without ECK accessory 1. Locate 2" schedule 40 pipe, (vertical for LH & RH, horizontal The system should be mounted at EYE LEVEL. for TM & BM) within fi ve (5) feet of protected enclosure. Care must be taken to ensure the system and all protruding 2.
  • Page 8: Special Mounting Information

    Model 1001A Installation and Operation Manual Special Mounting Information Typical Example of Factory Installed ECK & ILFK Accessories (ILFK) - FACTORY INSTALLED IN- (ECK) - FACTORY INSTALLED ENCLOSURE LINE FILTER KIT ACCESSORY CONNECTION KIT ACCESSORY Provides an 8.5 oz. capacity, Provides factory installed tubing and 40 micron protective gas supply fi...
  • Page 9: Mounting Plate Dimensions

    Model 1001A Installation and Operation Manual Mounting Plate Dimensions 5.5" 7.25" 4" 4" 3.375" 3.375" 3.1563" 3.1563" .25" O.D. 1.85" .25" O.D. 1.85" TYP. 4 .625" TYP. 4 .625" 5.5" 5.5" 7" 6.375" .75" O.D. 12" .75" O.D. TYP. 2 TYP.
  • Page 10 Model 1001A Installation and Operation Manual Mounting Plate Dimensions (continued) 7" 8" 8" 13.375" 7.375" .25" O.D. 12.125" .25" O.D. 5.5" TYP. 4 TYP. 4 11.125" 4" 4" 5.5" .75" O.D. 7.25" .75" O.D. TYP. 2 TYP. 2 1001A-LPS-BM 1001A-WPS & WPSA-BM (Bottom mount confi...
  • Page 11: Hardware Mounting

    fl ange of the system. 1. Determine the vent’s mounting confi guration, i.e., Additional EWNs are available from Pepperl+Fuchs. -00 vertical mount or -90 side mount. See photos below. All EWNs provide labeled spaces allowing the customer to 2.
  • Page 12: Pneumatic Tubing Requirements

    Exception: If the protected enclosure(s) is equipped with a fi tting per system. Pepperl+Fuchs Enclosure Protection Vent, the protective 4. One (1) lot of 1/4" O.D., .035" wall thickness, welded or gas supply to the protection system must not exceed seamless stainless steel tubing.
  • Page 13: Tubing Installation

    1. Select the fi ttings required to install the system supply, pneumatic tubing and electrical conduit installation. system supply bulkhead Fitting and atmospheric reference Pepperl+Fuchs recommends the use of .035" wall bulkhead fi tting. See page 12, “Pneumatic Tubing thickness, welded or seamless stainless steel tubing.
  • Page 14: Tubing Connection Diagrams

    Model 1001A Installation and Operation Manual Tubing Connection Diagrams LH, RH, TM, BM, WM & FM Confi guration Connection Points & Pneumatic Diagram System Enclosure supply pressure inlet gauge Enclosure Enclosure reference pressure inlet control regulator Venturi orifi ce Enclosure Mounting supply plate...
  • Page 15: Electrical Supply Requirements

    Model 1001A Installation and Operation Manual Electrical Supply Requirements General Wiring Requirements Typical Enclosure Wiring Methods WARNING! This device contains electrical parts which In a general sense, protected enclosures should be wired can cause shock or injury. similar to explosion proof enclosures, in accordance with Article 500 of the National Electric Code - NFPA 70.
  • Page 16: Conduit Installation

    Model 1001A Installation and Operation Manual Conduit Installation Electrical Conduit WPS & WPSA Style Conduit 1. Choose the location for the enclosure’s electrical conduit WPS and WPSA style systems provide electrical contacts connection(s) based on the requirements on page 15, for audible or visual alarm devices that signal a loss of “Electrical Supply Requirements”.
  • Page 17: Set-Up Procedure

    Model 1001A Installation and Operation Manual Set-up Procedure CLASS I VOLUME EXCHANGE TIME CHART HELPFUL HINTS MEASURED FLOW REQUIRED EXCHANGE TIME The term “safe” pressure for purposes of this manual is 0.10 SCFM / 6 SCFH 40 minutes per cubic foot defi...
  • Page 18: Operating Sequence

    Model 1001A Installation and Operation Manual Operating Sequence WARNING! Do not exceed a “safe” pressure with the Class II Pressurization Operation enclosure pressure control regulator. Operators must With the inert gas supply connected, enclosure power follow step-by-step sequence of the start-up instructions deenergized, and alarm system energized (if utilized): nameplate on the protection system.
  • Page 19: Troubleshooting Procedures

    330-486-0002 be operating properly. This section covers the most common problems documented with this system. Any problems not covered in this section should be addressed directly to our factory. Please address all service needs to: Pepperl+Fuchs, Inc. Customer Service Department...
  • Page 20 Model 1001A Installation and Operation Manual Warranty Terms and Conditions PEPPERL+FUCHS STANDARD 24-MONTH WARRANTY Limited Warranty. Pepperl + Fuchs, Inc. (“P+F") warrants Purge Units and components for Purge Units manufactured by P+F (“Product" or “Products") to be free from defects in material and workmanship under Normal Use for a period of twenty- four (24) months from the date of shipment of such Products from P+F’s warehouse or place of manufacture (or from P+F’s...
  • Page 21 Model 1001A Installation and Operation Manual Notes...
  • Page 22: System Maintenance

    Examine the entire protection system and the protected enclosure(s), and replace any defective parts during routine shutdown of the protected enclosure(s). Parts are available from Pepperl+Fuchs on immediate notice as required. MAINTENANCE SCHEDULE...
  • Page 23 Model 1001A Installation and Operation Manual Systems Identifi cation & Application Information Date of installation _____________________________________________________ Unit serial #____________________________________________________________ Item ___________________________________________________________________ Customer P.O.# ________________________________________________________ Customer project# _____________________________________________________ Service ________________________________________________________________ Type __________________________________________________________________ Features ______________________________________________________________ Application ____________________________________________________________ Notes: _______________________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________...
  • Page 24 – Pepperl+Fuchs has earned a strong reputation by supplying the world’s largest process industry companies with the broadest line of proven components for a diverse range of applications. Subject to modifications • © 2009 PEPPERL+FUCHS, INC. • Printed in USA • Part No. 511820 Drawing No. 129-0197b (TDOCT-1352_ENG) 03/09...

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