Harken IN40.2STA User Manual

Industrial winches 40

Hide thumbs

page of 40

/ 40
Bookmarks

Quick Links

Download this manual

INDUSTRIAL WINCHES 40

IN40.2STA - IN40.2STC - IN40.2STGNA - IN40.2STGNC

User manual

Original Instruction

UIN40.2ST-00 19-07-2024

Need help?

Do you have a question about the IN40.2STA and is the answer not in the manual?

Questions and answers

Summary of Contents for Harken IN40.2STA

Page 1 INDUSTRIAL WINCHES 40 IN40.2STA - IN40.2STC - IN40.2STGNA - IN40.2STGNC User manual Original Instruction UIN40.2ST-00 19-07-2024...
Page 3 Index Introduction .......................... 5 Glossary and Symbols ��5 General Information ......................6 Identification Data and Plates on the Device ��6 Safety Information ........................ 7 General Advice ��7 Intended Use ��7 Improper Use ��7 Personal Protective Equipment (PPE) ��8 Residual Risks ��8 System Description ��9 Parts Description ��9 Outline Winch IN40�2STa - IN40�2STC ��10...
Page 4 Assembly �� 27 Exploded view of IN40�2STA - IN40�2STC ��28 Part list of IN40�2STA ��30 Part list of IN40�2STC �� 31 Exploded view of IN40�2STGNA - IN40�2STGNC ��32 Part list of IN40�2STGNA ��34 Part list of IN40�2STGNC��35 Handling �� 36 Storage��...
Page 5 Introduction GLOSSARY AND SYMBOLS Intended Use - use of the device according to the information supplied in the instructions for use� Improper Use - use of the device in a way different from that indicated in the instructions for use� General User - a user that use the device to pulling loads Text preceded by the following symbols contains very important information or instructions, especially in regards to safety�...
Page 6 Drawn La HARKEN SPA è proprietaria esclusiva di questo disegno e di tutte le informazioni in esso contenute. A norma di legge è vietata la riproduzione senza autorizzazione scritta rilasciata dalla HARKEN SPA. HARKEN SPA is the sole owner of this drawning and of all included information. According to law it is forbidden to reproduce this drawing whithout a written authorization issued by HARKEN SPA...
Page 7 This winch is designed to be used as a manually powered, rope-handling winch for pulling loads� This product, as supplied by Harken, is considered to be applicable to general pulling operations� Should this product be incorporated into systems for lifting objects and/or persons, it must be CE Certified for its intended application adding the appropriate additional safety devices�...
Page 8 Safety Information PERSONAL PROTECTIVE EQUIPMENT (PPE) It is necessary use gloves when operating the device� RESIDUAL RISKS You must pay attention to the following residual risks present when using Industrial Winches 40: WARNING! Rotating Parts Trapping Risk Always wear clothing and protective gloves that are form fitting. Avoid loose gloves or clothing and always follow the instructions in the manual.
Page 9 Industrial Winches 40 SYSTEM DESCRIPTION Parts Description Pos. Description Socket Handle Upper Jaw Lower Jaw Peeler Stripper Arm Drum Skirt 19-07-24 ENGLISH...
Page 10 Revision / Modifica OUTLINE WINCH IN40.2STA - IN40.2STC 80,5 OUTLINE WINCH IN40.2STGNA - IN40.2STGNC 80,5 La HARKEN SPA è proprietaria e HARKEN SPA is the sole owner o Note Material Description Winch IN40.2 S Winch IN40.2 S Y:\TECNICA\Documenti Tecnici\Industrial\Winch 40-46 Industrial\40 IND\EN\Editabile\UIN40ST-00\Links\ Note: all dimensions are in mm�...
Page 11 Industrial Winches 40 MAX WORKING LOAD The Max Working Load (MWL) of the Industrial Winches 40 is: - 500 kg (1102 lb) for pulling loads WARNING! Do not apply a load greater than the Max Working Load (MWL) to the Winch. ROPE REQUIREMENTS WARNING! Use only ropes with a diameter listed in this manual for each model of Winch.
Page 12 Incorrect installation of winch may cause severe injury or death. Consult equipment supplier if in doubt about correct position of winch. Harken accepts no responsibility for defective installation or reassembly of its winches� If you have questions or concerns, ® Harken Tech Service is at your disposal at techservice@harken�it� ® ENGLISH 19-07-24...
Page 13 When downloading winch templates make sure you have correct size paper and that printer will output at 100%. Before drilling holes verify that template is correct in every detail. Harken cannot be responsible for incorrectly drilled holes because of a faulty template. NOTE! 1/4"...
Page 14 Winch Installation Installation Procedure Harken® does not supply bolts to install winch since lengths may vary depending on mounting surface� It is installer's responsibility to choose correct bolts, taking into account loads they will have to withstand� Harken assumes no responsibility to incorrect installation of winch and plate adapter or for use of incorrect mounting bolts�...
Page 15 Winch Installation 3. Unscrew the three screws (4Nm/35 in-lb)� 2. Slide off the assy socket and the cover� 4. Remove the self-tailing arm by rotating and lifting it� 5. Lift the drum� Install the Winch on the position you have chosen, keeping in mind the limits described on page 12-13 and using socket head (SH) bolts�...
Page 16 B. Remove the Winch and drill the five 6�2 mm diameter holes� If drilling and tapping consult industry standards for drill/tap size� C. Bolt the base of the Winch using five M6 bolts, washers, and nuts (not supplied by Harken ) as described at Procedure 1 ®...
Page 17 Winch Use USING THE DEVICE - CHECKING THE DEVICE BEFORE USE Check the correct operation of the Winch by rotating the drum by hand in one direction and check the rotation lock in the opposite direction� Acting on handles, verify the correct rotation of the Winch drum in first speed and reversing the rotation direction of the handle, in second speed�...
Page 18 Winch Use PULLING LOAD WARNING! Keep fingers, loose clothing, hair etc away from winch. Area around winch handle shouldd be kept clear of people and objects at all times. To pull loads, proceed as follows: 1� Starting from the base, wind the rope on the drum of the Winch in a clockwise direction� 2�...
Page 19 Winch Use WARNING! Ensure correct placement of rope on the stripper arm and into the spring loaded jaws. Failure to secure the rope in the jaws may cause rope slippage. 5� Start by turning counterclockwise the handle to lift the load� The gears automatically engage according to the direction of rotation�...
Page 20 Winch Maintenance MAINTENANCE NOTE! A formal inspection of the winch must be performed at least annually by trained personell. The inspection should be recorded in an inspection and maintenance log (see Maintenance schedule at the end of this manual). Wash Wash the Winch frequently with fresh water�...
Page 21 Winch Maintenance Carry out Procedure 1 as shown at page 16 and then do the following steps: Only for winch models IN40�2STGNA and IN40�2STGNC 1. Completely unscrew the three screws and remove the stripper 1a. Remove the stripper arm support and spacer� arm support 2.
Page 22 Winch Maintenance 6. Remove the washer 7. Remove the gear and remove the pawls carrier� 8. Remove the gear 9. Remove the pinion� To facilitate the operation press the spring 10. Slide off gear against the pawl with a blade ENGLISH 19-07-24...
Page 23 Winch Maintenance 11. Remove washer If it is necessary to replace any jaws of the winch, proceed as follows: Spacer (only winch model IN40�2STGNA) II. Remove the jaws� (remove four screws and spacer, I. Unscrew the 4 screws ( 4Nm/35 in-lb) only for winch model IN40�2STGNA) Once the winch is completely disassembled, clean the parts with a degreasing that does not leave residues, proper to clean metal components;...
Page 24 Winch Maintenance Exploded View With Maintenance Products IN40.2STA - IN40.2STC Anti-seize Harken Grease ® Harken ® Pawl Oil Apply Harken grease where indicated above ® Apply Harken grease: 1� on assy socket screw - 2� on drum gear ® Winch IN40.2 STA...
Page 25 Winch Maintenance Exploded view with maintenance products IN40.2STGNA - IN40.2STGNC Anti-seize Harken ® Grease Harken ® Pawl Oil Apply Harken grease where indicated above ® Winch IN40.2 STGNA Apply Harken grease: 2� on drum gear ® 19-07-24 ENGLISH...
Page 26 Winch Maintenance NOTE! On every gear and every component that must be greased, apply Harken grease with a brush in a ® proper quantity as shown below: NOTE! Harken grease to apply on all teeth: do not use excessive quantity of product to void wastes. If in ®...
Page 27 Winch Maintenance Exploded view of IN40.2STA - IN40.2STC Date Date Winch IN40.2 STA 28/11/2022 30/11/2022 Filename Code 874973-mn ® F87497300 100 [mm] 19-07-24 ENGLISH...
Page 28 Winch Maintenance Y:\TECNICA\Documenti Tecnici\Industrial\Winch 40-46 Industrial\40 IND\EN\Editabile\UIN40ST-00\Links\ ENGLISH 19-07-24...
Page 29 Bushing Ø12xØ14x8 Assy Housing Winch IN40�2 A94141500 Housing Winch 40 S414890080 Bushing Ø9xØ11x7 Bushing Ø22xØ25x8�5 S4130900A7 Screw M6x16 UNI 5931 M0635103 Washer Ø62xØ80x1�5 S 41315 00 82 Bearing Ø56xØ68x24 A74136000 (*) Available with service kit BK4512; see website www�harken�com 19-07-24 ENGLISH...
Page 30 Bushing Ø12xØ14x8 Assy Housing Winch IN40�2 A94141500 Housing Winch 40 S414890080 Bushing Ø9xØ11x7 Bushing Ø22xØ25x8�5 S4130900A7 Screw M6x16 UNI 5931 M0635103 Washer Ø62xØ80x1�5 S 41315 00 82 Bearing Ø56xØ68x24 A74136000 (*) Available with service kit BK4512; see website www�harken�com ENGLISH 19-07-24...
Page 31 Winch Maintenance Exploded view of IN40.2STGNA - IN40.2STGNC Date Date Date Winch IN40.2 STGNA 01/1 17/01/2019 01/27/2009 Filename Code Rev. ® F87196100 871961-mn 100 [mm] 19-07-24 ENGLISH...
Page 32 Y:\TECNICA\Documenti Tecnici\Industrial\Winch 40-46 Industrial\40 IND\EN\Editabile\UIN40ST-00\Links\ ENGLISH 19-07-24...
Page 33 M6033794 Assy Housing Winch IN40�2 A94141500 Housing Winch 40 S414890080 Bushing Ø9xØ11x7 Bushing Ø22xØ25x8�5 S4130900A7 Screw M6x16 UNI 5931 M0635103 Washer Ø62xØ80x1�5 S 41315 00 82 Bearing Ø56xØ68x24 A74136000 (*) Available with service kit BK4512; see website www�harken�com 19-07-24 ENGLISH...
Page 34 M6033794 Assy Housing Winch IN40�2 A94141500 Housing Winch 40 S414890080 Bushing Ø9xØ11x7 Bushing Ø22xØ25x8�5 S4130900A7 Screw M6x16 UNI 5931 M0635103 Washer Ø62xØ80x1�5 S 41315 00 82 Bearing Ø56xØ68x24 A74136000 (*) Available with service kit BK4512; see website www�harken�com ENGLISH 19-07-24...
Page 35 Winch Maintenance HANDLING Protect against extreme temperatures: less then -10° C or more then +50° C Extreme heat may distort composite parts� Extreme cold can cause the material to become brittle and cause the lubrication to congeal� STORAGE Store in clean/dry place Avoid impact which could damage jaws and skirt;...
Page 36 Winch Maintenance MAINTENANCE SCHEDULE Owner name Product name and Model Serial Number Year of manufacture Date of purchase Date of first use Maintenance interval Annual ENGLISH 19-07-24...
Page 37 Winch Maintenance Name and Signature of Date of Next Date of Service Description of Service Maintanance Operator Intervention 19-07-24 ENGLISH...
Page 38 Winch Maintenance Name and Signature of Date of Next Date of Service Description of Service Maintanance Operator Intervention ENGLISH 19-07-24...
Page 39 Winch Maintenance Name and Signature of Date of Next Date of Service Description of Service Maintanance Operator Intervention 19-07-24 ENGLISH...
Page 40 Refer to the Harken World Limited Warranty on the website at: http://www.harken.com/ The product warranty is accepted only if it has been maintained as specified in this Manual by Harken authorized personnel and is accompanied by Maintenance Schedule properly compiled...

This manual is also suitable for:

In40.2stc In40.2stgna In40.2stgnc