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Winch LokHead 500 KIT.US
INLH500KIT.US
Instruction Manual
Original Instructions
Please read these instructions carefully before operating equipment.
UINLH500KIT.US-00 28-05-2019

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Summary of Contents for Harken LokHead 500 KIT.US

  • Page 1 Winch LokHead 500 KIT.US INLH500KIT.US Instruction Manual Original Instructions Please read these instructions carefully before operating equipment. UINLH500KIT.US-00 28-05-2019...
  • Page 3: Table Of Contents

    Index Index ............................. 3 Introduction .......................... 5 About This Manual ����������������������������������������������������������������������������������������������������������������������������5 Glossary and Symbols �����������������������������������������������������������������������������������������������������������������������5 General Information ......................6 Identification Data on the Device �������������������������������������������������������������������������������������������������������6 Technical Support Information �����������������������������������������������������������������������������������������������������������7 Safety Information ........................ 8 General Advice �����������������������������������������������������������������������������������������������������������������������������������8 Intended Use ��������������������������������������������������������������������������������������������������������������������������������������8 Improper Use �������������������������������������������������������������������������������������������������������������������������������������8 Safety Information ........................
  • Page 4 ENGLISH 28-05-19...
  • Page 5: Introduction

    This manual is for qualified operators (refer to the Safety Information chapter for more information)� Improper use of the device or incorrect maintenance could cause severe damage or death� Harken accepts no responsibility for damage, personal injury or death caused by failure to observe the safety information and instructions in this Manual�...
  • Page 6: General Information

    General Information IDENTIFICATION DATA ON THE DEVICE Each device is identified by a laser marking on plate of the winch� Always quote these references when contacting the manufacturer or service centres� 1� Name of product/model 2� Standard 3� Safety information on the diameter of the rope to use: minimum 11 mm, maximum 12,5 mm: this rope must be EN 1891 certified 4�...
  • Page 7: Technical Support Information

    The same considerations apply when spare parts that are not original or different from those explicitly indicated by the manufacturer� For all these reasons we advise customers to contact Harken Technical Support� WARNING! read the instructions in this manual attentively and carefully follow the indications it contains before using the LokHead Winch.
  • Page 8: Safety Information

    Use of the LokHead Winch for lifting loads is permitted to a general user in accordance with National Regulations & Working Guidelines/Practices� Harken is not responsible for damage caused by the LokHead Winch to people, animals or property in the case of: - use of the LokHead Winch by operators not qualified operators for liting people...
  • Page 9: Safety Information

    Safety Information PERSONAL PROTECTIVE EQUIPMENT (PPE) It is necessary use gloves when operating the device� RESIDUAL RISKS You must pay attention to the following residual risks present when using LokHead Winch: WARNING! Rotating Parts Trapping Risk Always wear clothing and protective gloves that are form fitting. Avoid loose gloves or clothing and always follow the instructions in the manual.
  • Page 10: Winch Lokhead 500 Kit Hl (Inlh500Kithl)

    Winch LokHead 500 KIT.US (INLH500KIT.US) SYSTEM DESCRIPTION Parts Description Pos. Description Pos. Description Control Lever Clamping Plate Knob U-Bolt Kit Stripper Arm Self-locking Nut Drum Anchor Device Removable Skirt Connector Handle Lock Plate Winch Handle Handle Socket Pigtail Tripod Adapter...
  • Page 11: Outline

    Winch LokHead 500 KIT.US (INLH500KIT.US) OUTLINE Standard Configuration Note: all dimensions are in mm� 28-05-19 ENGLISH...
  • Page 12: Tripod Use Configuration

    Winch LokHead 500 KIT.US (INLH500KIT.US) Tripod Use Configuration Note: all dimensions are in mm� ENGLISH 28-05-19...
  • Page 13: Minimum Breaking Strenght (Mbs)

    Winch LokHead 500 KIT.US (INLH500KIT.US) MINIMUM BREAKING STRENGHT (MBS) The Minimum Breaking Strength (MBS) of the Winch LokHead 500 KIT�US is: - 22 kN (reference to the NFPA certification from UL) for lifting person in rescue operation MAXIMUM WORKING LOAD (MWL) The Max Working Load (MWL) of the Winch LokHead 500 KIT�US is:...
  • Page 14: Lokhead Winch Installation

    Harken accepts no responsibility for defective installation or reassembly of its winches� If you have questions or concerns, ® Harken Tech Service is at your disposal at techservice@harken�it� ® Mounting Template - Plate Adapter Ø13 Drilling template of the holes provided for fastening with M12 screws� All dimensions are in mm�...
  • Page 15: Installation Procedure

    22 kN� It is installer's responsibility to choose correct bolts, taking into account loads they will have to withstand� Harken assumes no responsibility to incorrect installation of winch and plate adapter or for use of incorrect mounting bolts� WARNING!
  • Page 16 Winch LokHead 500 KIT.US (INLH500KIT.US) The LokHead winch can be installed on a variuos type of tripods, refer to the following table for compatibility list� WARNING! Before installing the plate on the leg tripod check the dimensional compatibility between them.
  • Page 17 Winch LokHead 500 KIT.US (INLH500KIT.US) 1� Position the tripod adapter on the tripod 2� Tighten the two nuts with a wrench� Planes must be parallel 3� Tighten the 2 wing nuts� WARNING! Make sure that the plates of the Tripod Adapter are locked and parallel as shown above.
  • Page 18 Winch LokHead 500 KIT.US (INLH500KIT.US) 4� Position the winch and plate on the tripod adapter� 5� Fix surely the plate with the self-locking nut� 6� Insert the winch handle into the socket� 7� Engage the connector and the anchor device to the plate on the winch side, and to a safe anchorage point on the opposide side�...
  • Page 19: Positing The Control Lever

    Winch LokHead 500 KIT.US (INLH500KIT.US) Positing the control lever 1� Untighten the knob screw� 2� Position the control level using the screw supplied with transformation kit� 3� Tighten the control lever screw� Fix surely the plate to the plate adapter with the self-locking nut�...
  • Page 20: Using The Device - Checking The Device Before Use

    Winch LokHead 500 KIT.US (INLH500KIT.US) USING THE DEVICE - CHECKING THE DEVICE BEFORE USE Before and after every use, visually inspect the Winch LokHead and plate for signs of wear, damage or failure� If such signs are present, do not use the device� If the worn or defective parts are not immediately replaced, the manufacturer will assume no responsibility for resulting damage or accidents�...
  • Page 21: Lifting Load

    Winch LokHead 500 KIT.US (INLH500KIT.US) LIFTING LOAD WARNING! Keep fingers, loose clothing, hair etc away from winch. Area around winch handle shouldd be kept clear of people and objects at all times. 1� Feed the rope through the pigtail� Start at base and wind rope 2�...
  • Page 22 Winch LokHead 500 KIT.US (INLH500KIT.US) 3� Pull rope through to take up any slack, then pass the rope on 4� Fit the rope into the rope grab� Raise the cover to make this the stripper arm by winding rope clock-wise and pulling tight to easier�...
  • Page 23: Lowering Load

    Winch LokHead 500 KIT.US (INLH500KIT.US) Gear Faster = Less Power Gear Slower = More Power 5� Begin turning handle counterclock-wise� Gears engage 6� When the handle becomes difficult to rotate in 1 gear, reverse automatically depending on direction handle is rotated�...
  • Page 24: Maintenance

    Winch LokHead 500 KIT.US (INLH500KIT.US) MAINTENANCE NOTE! A formal inspection of the winch must be performed at least annually by trained personell. The inspection should be recorded in an inspection and maintenance log. Wash Wash winch frequently with fresh water�...
  • Page 25: Maintenance Schedule

    Winch LokHead 500 KIT.US (INLH500KIT.US) MAINTENANCE SCHEDULE Owner name Product name and Model Serial Number Year of manufacture Date of purchase Date of first use Maintenance interval Annual 28-05-19 ENGLISH...
  • Page 26 Winch LokHead 500 KIT.US (INLH500KIT.US) Name and Signature of Date of Next Date of Service Description of Service Maintanance Operator Intervention ENGLISH 28-05-19...
  • Page 27 Winch LokHead 500 KIT.US (INLH500KIT.US) Name and Signature of Date of Next Date of Service Description of Service Maintanance Operator Intervention 28-05-19 ENGLISH...
  • Page 29: Worldwide Limited Warranty

    Refer to the Harken World Limited Warranty on the website at: http://www.harkenindustrial.com/ The product warranty is accepted only if it has been maintained as specified in this Manual by Harken authorized personnel and is accompanied by Maintenance Schedule properly compiled...

This manual is also suitable for:

Inlh500kit.usWinch lokhead 500 kitInlh500kit

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