Champion PRO Series Installation Manual
Upright conveyor dishwashers
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Also See for PRO Series:
- Installation manual ,
- Manual (48 pages) ,
- Operation manual (43 pages)
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(shown with Optional Blower Dryer)
LISTED
www.championindustries.com
3765 Champion Boulevard
Winston-Salem, NC 27105
(336) 661-1556 Fax: (336) 661-1660
Toll-free: 1 (800) 858-4477
Installation Manual
EUCCW8
2674 N. Service Road, Jordan Station
Ontario, Canada L0R 1S0
(905) 562-4195 Fax: (905) 562-4618
Toll-free: 1 (800) 263-5798
PRO series
Upright Conveyor Dishwashers
Models
EUCC4
EUCC6
EUCCW4 EUCCW6 EUCCW8
Issue Date: 9.18.20
Manual P/N
117170 rev. -
For machines beginning with S/N
EUCC8
and above
J20094452
Printed in the USA
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Summary of Contents for Champion PRO Series
- Page 1 Installation Manual PRO series Upright Conveyor Dishwashers Models EUCC4 EUCC6 EUCC8 EUCCW4 EUCCW6 EUCCW8 EUCCW8 (shown with Optional Blower Dryer) LISTED Issue Date: 9.18.20 www.championindustries.com Manual P/N 117170 rev. - For machines beginning with S/N and above J20094452 3765 Champion Boulevard 2674 N.
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Page 2: Installation Codes
National Service Department In Canada: In the USA: Toll-free: (800) 263-5798 Toll-free: (800) 858-4477 Tel: (905) 562-4195 Tel: (336) 661-1556 Fax: (905) 562-4618 Fax: (336) 661-1660 email: service@moyerdiebellimited.com email: service@championindustries.com ATTENTION The model no., serial no., voltage, Hz and phase are needed to identify your machine and to answer questions. - Page 3 Product Registration Two ways to REGISTER YOUR PRODUCT and ACTIVATE YOUR WARRANTY. 4:34 PM • Use your mobile phone or computer to go to our website at www.championindustries.com and register your product. • Use the fax form on the next page.
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Page 4: Product Registration Card
Product Registration PRODUCT REGISTRATION BY FAX COMPLETE THIS FORM AND FAX TO: (336) 661-1660 in the USA 1-(800) 204-0109 in Canada PRODUCT REGISTRATION CARD Model Serial # Date of Installation: Company Name: Address: (Street) State/Province Zip/Postal Code Telephone #: ( Contact: Installation Company: Address:... - Page 5 Revision History Revision History Specifications are subject to change based on continual product improvement. Dishwasher owners may a request a manual by calling 1(800) 858-4477 in the USA and 1(800) 263-5798 in Canada. Revision Revised Serial Number Description Date Pages Effectivity 9.18.20 J20094452...
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Page 6: Limited Warranty
(b) 90 days after installation, whichever occurs first. In the event that The Company elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular working hours by a Champion authorized service technician. -
Page 7: Table Of Contents
Table of Contents TABLE OF CONTENTS Revision History ..........................i Limited Warranty ......................... ii Plumbing and Electrical Drawing, (P&E) ..................iv INSTALLATION Unpacking ..........................1 Inspecting the Installation Site ....................1 Placing the Machine ......................1 Assembling Tank Sections .....................3 Assembling the Conveyor Belt ....................4 Adjusting the Conveyor Jam Switch ..................7 Optional Variable Frequency Drive, (VFD) ................8 Checking the Baffles ......................8... -
Page 8: Plumbing And Electrical Drawing, (P&E)
Plumbing and Electrical Drawing, (P&E) PLUMBING AND ELECTRICAL DRAWING, (P&E) • The P&E contains important information for the installation of the machine. • Contact the factory before installing the machine if you do not have this document at the installation site. -
Page 9: Installation
Immediately register the machine warranty by scanning the QR code located on the machine control cabinet, by fax using the fax form at the front of this manual, or at the Champion Industries website at https://championindustries.com/ warranty-registration. INSPECT THE INSTALLATION SITE •... -
Page 10: Assembling Tank Sections
Installation ASSEMBLING THE TANK SECTIONS STOP: Place the "C" (Wash/Rinse) Section in its final location and level it first. • Turn the adjustable feet in completely and determine which section is highest due to floor variance. Adjust the "C" section height to accommodate the variation. Do not adjust the "C"... - Page 11 Installation • Repeat this process for the remaining sections making sure to check levels and adjust the legs so they all touch the floor. U-CLIPS The dishwasher section joints inside the dishwasher must be capped by a U-CLIP specifically designed to seal the joints and prevent leaks between the dishwasher sections. STOP: Make sure the section joints have a foam gasket installed.
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Page 12: Assembling The Conveyor Belt
Installation ASSEMBLING THE CONVEYOR BELT CAUTION: Moving conveyor parts can cause injury. Use caution when assembling the belt NOTE: The conveyor belt is usually installed in the tank sections prior to shipment but may on occasion be shipped separately on pallets. The following instructions explain the procedure to install the belt in the field. - Page 13 Installation Perform the following procedure to assemble the belt: Remove the drive sprocket key so the shaft freewheels. Start at the unload end of the machine and unroll a belt section around the end sprockets Remove until about 1.5 feet of belt rests on the conveyor upper track.
- Page 14 Installation ADJUSTING THE CONVEYOR BELT 1. The take-up assemblies adjust belt tension. They BELT ACCESS HOLE are located on each side of the load end conveyor shaft. (A). 2. Loosen the adjusting bolt locknuts then turn the adjusting bolts CW to tighten the belt. 3.
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Page 15: Adjusting The Conveyor Jam Switch
Installation ADJUSTING THE CONVEYOR JAM SWITCH CAUTION: Moving conveyor parts can cause injury. Use caution when assembling the belt The conveyor anti-jam switch is located at the unload end of the machine and is adjusted after the belt is installed and the conveyor is running. 1. -
Page 16: Optional Variable Frequency Drive, (Vfd)
Installation OPTIONAL VARIABLE FREQUENCY DRIVE, (VFD). • The VFD controls the speed of the AC conveyor drive motor. • Refer to the Diagnostics Manual, P/N 117173, for the VFD programming instructions. Fig. 7 - Fig. 6 - VFD The VFD is located behind the drive motor. CHECKING THE BAFFLES •... -
Page 17: Connect Cross-Flow Piping
Installation CONNECT CROSS-FLOW PIPING • Stainless steel crossflow piping between the tanks are connected by hoses. • Hoses are pushed back and secured on one end of the piping. • Loosen the hose clamps and re-position the hoses evenly on the piping. Fig. -
Page 18: Sealing Section Joints
Installation SEALING SECTION JOINTS • Dishwasher sections must be sealed with the foodgrade sealant provided with the machine. Perform the following procedure to seal the joints. √ Fig. 11 - Ensure tank sections are level. • Check sections and make sure they are level (Fig. 11). •... -
Page 19: Plumbing Connections
Installation PLUMBING CONNECTIONS Hot Water Connection CAUTION: The installing plumber must flush debris from the water supply line before connecting it to WATER the dishwasher. • MINIMUM 3/4" NPT HOT WATER SUPPLY LINE. • Hot water supply connection is located underneath the unload section of the machine. •... - Page 20 Installation PLUMBING CONNECTIONS (continued) • CONNECT WATER LINE COMPRESSION FITTINGS USING TEFLON TAPE. ENSURE FITTINGS ARE TIGHT (FIG. 12). • REMOVE SHIPPING TIES AND INSTALL SOLENOID COILS ON THE WATER SUPPLY VALVES (FIG. 13). • ASSEMBLE THE FLUSHING NOZZLE PIPING LOCATED ON THE LOAD END OF THE MACHINE (FIG.
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Page 21: Cold Water Connection (Dwt)
Installation PLUMBING CONNECTIONS Cold Water Connection Drain Water Tempering, (DWT) CAUTION: The installing plumber must flush debris COLD from the water supply line before connecting it to WATER the dishwasher. • 1/2" NPT COLD WATER SUPPLY LINE MAXIMUM INCOMING MINIMUM INCOMING PRESSURE WATER TEMPERATURE SUPPLY... -
Page 22: Drain Connection
Installation DRAIN CONNECTION DRAIN • GRAVITY DRAIN - 2" NPT CONNECTION. • Gravity Drain - 2" NPT connection located at the load end of the machine. • Max flow is 62 US Gal./Minute • Use a direct or indirect connection to the building drain in accordance with all local codes. •... -
Page 23: Operating The Drain Valve Manually
Installation OPERATING THE DRAIN VALVE MANUALLY • To manually operate the new valve, four 2.5mm socket allen screws must be removed, the valve coil removed, and the valve globe rotated with pliers. • The valve coil has an indicator line showing valve position. Ensure valve is reassembled in the same position. -
Page 24: Electrical Connection
Installation ELECTRICAL CONNECTIONS The installation of the dishwasher must comply with all local electrical, plumbing, health and safety codes or in the absence of local codes, installed in accordance with the applicable requirements in the National Electrical Code, NFPA 70, Canadian Electrical Code (CEC), Part 1, CSA C22.1;... -
Page 25: Tank Section Interwiring
Installation TANK SECTION INTERWIRING • Connecting wires between the tank sections are disconnected and the sealtite conduit is rolled back to the appropriate section. • The terminal boxes are located on the center base of each section. • When the tank sections are completely joined, the conduit is rolled back to the adjacent tank and the wires reconnected as required. -
Page 26: Electrical Booster Connection
Installation ELECTRIC BOOSTER CONNECTION • The electric booster cabinet is located at the unload end of the machine. • The booster cabinet is a separate power connection from the dishwasher. • Check the Machine Electrical Connection Data Plate before connecting power to the input terminal block. -
Page 27: Steam Connection
Installation STEAM CONNECTION STOP: Consult the P&E supplied with the machine STEAM for exact steam requirements. • MINIMUM 2" NPT main steam supply line. Wash tank = 1" NPT and external booster =34" NPT. • Steam connection located at the unload end of the machine. •... -
Page 28: Ventilation
Installation VENTILATION - VENT HOOD FAN CONTROL Standard model installations using an approved vent hood may require a vent fan signal. This signal is supplied by the dishwasher control circuit. A qualified installer must connect a signal circuit to the fuse holder and a common neutral terminal provided. -
Page 29: Pant Leg Duct Setting
Installation VENTILATION - PANT LEG DUCT SETTING • Load end = 200 CFM @ 1/4" SP, 71L/sec. • Unload end = 400 CFM @ 1/4" SP, 189 L/Sec. • Minimum of six air changes per hour is recommended. • Two 4" x 16" vent stack with adjustable dampers are supplied with machine. NOTE: Loosen the wing-nut holding the damper handle and turn it to open or close the damper to adjust the steam exiting the machine. -
Page 30: Detergent Dispenser Connection
Installation DETERGENT DISPENSER CONNECTION • Use a non-chlrinated commercial grade detergent. • A 7/8" diameter hole for a detergent sensor is provided in the wash tank. • Detergent injection point supplied by others. • A fused 120 VAC 0.5 A max load detergent signal connection is provided inside the top-mounted control cabinet. -
Page 31: Rinse-Aid Dispenser Connection
Installation RINSE-AID DISPENSER CONNECTION • RINSE-AID CONSUMPTION = 58 US GAL./HR. R /A • 1/8" NPT PIPE PLUG PROVIDED IN FINAL RINSE PIPING. • FUSED 120VAC 1.0 AMP MAX LOAD RINSE AID SIGNAL CONNECTION IS PROVIDED INSIDE THE CONTROL CABINET. NOTE: Consult the chemical supplier for the proper rinse-aid.
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