Champion PRO Series Operation Manual
Upright conveyor dishwasher
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- Installation manual ,
- Manual (48 pages) ,
- Installation manual (33 pages)
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Operation and Cleaning Manual
(shown with Optional Blower Dryer)
LISTED
www.championindustries.com
3765 Champion Boulevard
Winston-Salem, NC 27105
(336) 661-1556 Fax: (336) 661-1660
Toll-free: 1 (800) 858-4477
EUCCW8
2674 N. Service Road, Jordan Station
Ontario, Canada L0R 1S0
(905) 562-4195 Fax: (905) 562-4618
Toll-free: 1 (800) 263-5798
PRO Series
Upright Conveyor Dishwashers
Models
EUCC4
EUCC6
EUCCW4 EUCCW6 EUCCW8
Issue Date: 11.30.20
Manual P/N
117171 rev. -
For machines beginning with S/N
EUCC8
and above
J20094452
Printed in the USA
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Summary of Contents for Champion PRO Series
- Page 1 Operation and Cleaning Manual PRO Series Upright Conveyor Dishwashers Models EUCC4 EUCC6 EUCC8 EUCCW4 EUCCW6 EUCCW8 EUCCW8 (shown with Optional Blower Dryer) LISTED Issue Date: 11.30.20 www.championindustries.com Manual P/N 117171 rev. - For machines beginning with S/N and above J20094452 3765 Champion Boulevard 2674 N.
- Page 2 National Service Department In Canada: In the USA: Toll-free: (800) 263-5798 Toll-free: (800) 858-4477 Tel: (905) 562-4195 Tel: (336) 661-1556 Fax: (905) 562-4618 Fax: (336) 661-1660 email: service@moyerdiebellimited.com email: service@championindustries.com ATTENTION The model no., serial no., voltage, Hz and phase are needed to identify your machine and to answer questions.
- Page 3 Product Registration Two ways to REGISTER YOUR PRODUCT and ACTIVATE YOUR WARRANTY. 4:34 PM • Use your mobile phone or computer to go to our website at www.championindustries.com and register your product. • Use the fax form on the next page.
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Page 4: Product Registration Card
Product Registration PRODUCT REGISTRATION BY FAX COMPLETE THIS FORM AND FAX TO: (336) 661-1660 in the USA 1-(800) 204-0109 in Canada PRODUCT REGISTRATION CARD Model Serial # Date of Installation: Company Name: Address: (Street) State/Province Zip/Postal Code Telephone #: ( Contact: Installation Company: Address:... - Page 5 Revision History Revision History Specifications are subject to change based on continual product improvement. Dishwasher owners may a request a manual by calling 1(800) 858-4477 in the USA and 1(800) 263-5798 in Canada. Revision Revised Serial Number Description Date Pages Effectivity 11.30.20 J20094452...
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Page 7: Limited Warranty
(b) 90 days after Operation, whichever occurs first. In the event that The Company elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular working hours by a Champion authorized service technician. -
Page 8: Table Of Contents
Table of Contents TABLE OF CONTENTS Revision History ..........................i Limited Warranty ........................xii INITIAL SET-UP ...................1 Check the Machine ..................1 ASSEMBLING THE MACHINE ..............2 Check Conveyor Belt .................. 2 Install Lower Spray Arms ................3 Install Upper Spray Arms ................4 Check Auxiliary Rinse Arms ................ -
Page 9: Initial Set-Up
Inital Set-up INITIAL SET-UP Check the Machine • Make sure all panels are properly installed. • Remove protective plastic film from the machine exterior. • Open doors and ensure they operate smoothly. • Check the conveyor belt for tape debris. Check belt condition. •... -
Page 10: Check Conveyor Belt
Assembling the Machine ASSEMBLING THE MACHINE • Follow the instructions below to check and assemble the machine as needed. CHECK CONVEYOR BELT: • Make sure the conveyor shut-off shelf moves freely and the photo-eyes are clear. (Fig. 2). Fig. 2 OPEN DOORS •... -
Page 11: Install Lower Spray Arms
Assembling the Machine INSTALL LOWER SPRAY ARMS • Insert and slide the spray arm on its bracket until it engages the manifold at the back of the tank wall (Fig. 6). Fig. 6 • Push the front of the spray arm down to lock the rod into the brackets. -
Page 12: Install Upper Spray Arms
Assembling the Machine INSTALL UPPER SPRAY ARMS • Insert and slide the spray arm on its guides until it engages the manifold at the rear wall of the tank. (Fig. 8). • Secure the arm in slots using the locking mechanisms. Firm upward pressure on the arm will lock it in place (Fig. -
Page 13: Check Auxiliary Rinse Arms
Assembling the Machine CHECK AUXILIARY RINSE ARMS • Make sure the removable upper and lower auxiliary rinse arms are securely in place (Fig. 10). The final rinse arms are not removable. Fig. 10 CHECK TANK INTERIORS • Remove the scrap screens if installed and check the bottom of the tanks for debris. •... -
Page 14: Install Scrap Basket And Screens
Assembling the Machine INSTALL SCRAP BASKET AND SCREENS • Install the scrap basket in the prewash tank and other tanks if equipped. Make sure the scrap basket screen fits over the edge of the scrap basket (Fig. 12). Scrap Basket Edge of screen inside the scrap basket Scrap Basket Scrap Screen... -
Page 15: Install Curtains
Assembling the Machine INSTALL CURTAINS • Labels applied to the machine identify the location and size for curtains (Fig. 13). • Hang the curtain rods on the hooks inside the machine (Fig. 14a). • Make sure the short flaps face the machine load end (Fig. 14b). Fig. -
Page 16: Operation
Operation LOADING WARES CAUTION: A moving conveyor belt can cause serious injury. Use extreme caution when loads wares on a moving conveyor belt. Stop the machine when clearing jams or cleaning the machine. CAUTION: Make sure large wares will pass through the dishwasher without striking internal components such as spray arms, rinse piping or other components. -
Page 17: Tank Operating Temperature
Operation TANK OPERATING TEMPERATURES The chart below illustrates the necessary tank temperature ranges for proper cleaning and sanitization. Typical incoming water temperatures are between 110ºF/43.3ºC and 140ºF/60ºC. 180ºF/82.2ºC 150ºF/65.5ºC to 165ºF/73.8ºC 165ºF/73.8ºC 195ºF/90.5ºC. w/Power Rinse 160ºF/71.1ºC 180ºF/60ºC. 160ºF/71.1ºC to 175ºF/79.4ºC. 175ºF/79.4ºC 110ºF/43.3ºC 110ºF/43.3ºC... -
Page 18: Operator Instructions
Operation OPERATOR INSTRUCTIONS NOTE: The following instructions apply to all models. Your machine may be configured differently; however, the operation of the machine will be the same. DIGITAL TOUCHSCREEN DISPLAY, (HMI) The HMI touchscreen display allows the operator to push to: •... - Page 19 Operation MACHINE FILLING 5. The "MACHINE FILLING" is the first operation screen, (Fig. 20). Refer to the screen icon legend for the descriptions and functions of the screen icons. Fig. 20 - MACHINE FILLING. SCREEN ICON LEGEND Icon Description Function Blue = "Machine Filling".
- Page 20 Operation PRESS START TO RUN 6. PRESS START TO RUN appears once the tanks are full. Press the START button to begin operation. The conveyor begins to run and pumps will start when dishes enter the machine. Fig. 21 - PRESS START TO RUN SCREEN ICON LEGEND (continued) Icon...
- Page 21 Operation MACHINE RUNNING 7. MACHINE RUNNING appears once the start button is pressed. The conveyor begins to run and pumps will start when dishes enter the machine and break the photoeye beam. 8. The machine continues to run until the Stop button is pressed, the power switch is pressed or the machine enters a fault condition.
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Page 22: Faults
Faults FAULTS Faults describe conditions where the machine may experience problems. Many problems can be handled by the operator using the built-in troubleshooting guides in the system. A service repair number is always provided for the operator to call for service support. There are three basic classes of faults. - Page 23 Faults CRITICAL FAULT EXAMPLE Critical Faults can be acknowledged by the operator in a troubleshooting screen. This allows the machine to operate with a error condition. "MACHINE FILL TIME EXCEEDED" is a critical fault. Screen 1: The top status bar is red with the name of the fault in it.
- Page 24 Faults FAULTS (continued) PHOTOEYE FAULT BYPASS The photoeye located at the load end of the machine detects dishes as they enter the machine. Scenario 1: PHOTOEYE BLOCKED ON POWER UP: If the photoeye is blocked when the green power button is pressed, the machine detects and displays the photoeye fault. The fault may be bypassed using the troubleshooting menu.
- Page 25 Faults Scenario 2: PHOTOEYE FAILS WHILE MACHINE IS RUNNING Screen 1: PHOTOEYE FAULT appears in the red status bar to the top of the screen. The green start button does not appear. The yellow triangle appears at the bottom of the screen. Screen 2: MACHINE STATUS SCREEN Press the "Gears"...
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Page 26: Fault Icons
Faults FAULT STATUS BARS Common status bars that appear at the top of the MAIN screen are shown in Table 1. CONVEYOR JAMMED FILL TIME EXCEEDED DOOR OPEN DRAIN TIME EXCEEDED CONVEYOR FULL WATER LEVEL FLOAT FAULT THERMISTOR FAULT PHOTOEYE FAULT TANK LEAKING PHOTOEYE BYPASSED HEATER FAULT... - Page 27 Faults FAULT ICON LEGEND (continued) Icon Description Function Press the button to go forward one page in "Screen Forward" - A navigation the instructions. button located in the fault menus and other information sections. Press the button to return to the main "HOME"...
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Page 28: Machine Status Screen
Machine Status Screen MACHINE STATUS SCREEN • The Machine Status Screen gives the operator operation and troubleshooting data. However, this information is most often used by the service agent. • The Status screen is accessed by pressing the "GEARS" button on the MAIN screen Gears access Machine Status Screen •... - Page 29 Machine Status Screen Input Status - Used by service technicians Displays the PLC inputs. Red means the input is open, green closed. Fig. 24 - Inputs Ouput Status - Used by service technicians. Displays the PLC outputs. Red means deenergized, green energized. Fig.
- Page 30 Machine Status Screen MACHINE STATUS SCREEN (continued) Fahrenheit - Press the Fahrenheit button to change the temperature units from Fahrenheit ºF to Celsius ºC. Fig. 27 - Fahrenheit/Celsius Temperatures - current incoming water, tank, and final rinse temperatures displayed. Fig. 28 - Temperatures Active Faults - Active faults is a troubleshooting tool that displays a number of fault conditions occurring with the machine.
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Page 31: Machine Setup And Test For Supervisors With Password 7777
Supervisor Mode - Machine Setup and Test Screen MACHINE SETUP AND TEST for Supervisors with Password 7777. • This menu is reserved for supervisiors needing to test/change a limited number of machine parameters. Fig. 29 - Machine Setup and Test •... - Page 32 Supervisor Mode - Machine Setup and Test Screen MACHINE SETUP AND TEST for Supervisors with Password 7777. Machine Speed - Service Phone # - changes conveyor Phone no. appears belt speed. throughout the programs. Fig. 32 - Machine Speed Fig. 33 - Enter Phone Number Delime Setup - Turns delime on or off.
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Page 33: Cleaning
Cleaning CLEANING AUTOCLEAN - is an interim automatic feature to perform a quick clean at the end of a shift or 8 hours of continuous operation, whichever occurs first. CAUTION: The autoclean feature is not a substitute for the extensive cleaning required at the end of the day. - Page 34 Cleaning CLEANING - AUTOCLEAN (continued) Follow the Autoclean instructions below: Press YES to begin Autoclean. Press NO to return to the MAIN operator screen. Machine drains automatically. Press and Hold the red button for 3 seconds to cancel the Autoclean process. The screen will return to the MAIN screen.
- Page 35 Cleaning Machine fills. This screen appears if a door is opened while machine is filling. The "Cleaning in Process" appears with the "Time remaining" counter to indicate the elapsed cleaning time in 4, 2 and 1 minute intervals. Operator is prompted to reassemble the machine when Autoclean is complete. The machine returns to normal operation at the end of the Autoclean process.
- Page 36 Cleaning CLEANING - AT THE END OF THE DAY THE MACHINE REQUIRES THE OPERATOR TO THOROUGHLY CLEAN THE MACHINE AT THE END OF DAY. WARNING: Never clean the machine with a steel brush or scouring pad. Steel leaves rust deposits on machine surfaces. Perform the procedure below to manually clean the machine: •...
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Page 38: Deliming
Deliming DELIMING WARNING: Consult the chemical representative's recommendations when using deliming chemicals. Wear protective clothing, goggles and face shield when handling chemicals. NOTE: The delime setup parameters are set at the factory but may be changed by the supervisor if desired (see pages 23-24). Deliming time is between 4-6 hours. •... - Page 39 Deliming • Press NO to cancel and return to the Main screen and continue normal operation. The Delime icon will continue to be displayed until the deliming is performed. • Press YES to continue the delime procedure. • Press and hold the red button for 3 seconds to cancel deliming, otherwise, the machine drains completely.
- Page 40 Deliming DELIMING (continued) • CLOSE DOORS TO FILL will appear if a door is open. Make sure doors are closed. • Machine will fill. • Open the doors and add the delime chemical in accordance with the chemical supplier's instructions. Press continue. Close the doors to begin the process. •...
- Page 41 Deliming • A power loss does not cancel the deliming process. The machine remembers where the process was stopped and will resume when the CONTINUE button is pressed. • DELIME COMPLETE displays when the process is complete. • Open the doors and reinstall components. •...
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