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Avlite AV-426 Installation & Service Manual

Radio controlled solar aviation light faa - l861 and icao
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AV-426
Radio Controlled Solar Aviation Light
FAA - L861 and ICAO
INSTALLATION & SERVICE MANUAL
V5.0

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Summary of Contents for Avlite AV-426

  • Page 1 AV-426 Radio Controlled Solar Aviation Light FAA - L861 and ICAO INSTALLATION & SERVICE MANUAL V5.0...
  • Page 2 Version No. Description Date Reviewed Approved Design AV-426 Manual Launch June 2019 P. Naidu W. Evans M. Sugars...

  • Page 3: Table Of Contents

    Table of Contents Introduction ..........................4 Technology ........................... 5 AV-426 Models L861, ICAO ......................6 3.1 AV-426 - Data Sheet ............................... 8 Activation ........................... 10 Installation ........................... 11 5.1 Simple Approach Lighting ............................14 5.2 Runway End Identifier Light (REIL) .........................15 Avlite Radio Controller ......................17...

  • Page 4: Introduction

    1.0 Introduction Congratulations! By choosing to purchase an Avlite light, you have become the owner of one of the most advanced solar LED airfield lights in the world. Avlite Systems draws on more than 25 years experience in the design and manufacture of navigation aids, and particular care has been taken to ensure your light gives years of trouble free service.

  • Page 5: Technology

    LED Technology All Avlite lights use the latest advancements in LED (Light Emitting Diode) technology as a light source. The major advantage of LED’s over traditional light sources is well established in that they typically have an operational life in excess of 100,000 hours, resulting in substantial savings to maintenance and servicing costs.

  • Page 6: Av-426 Models L861, Icao

    The four hole bolt pattern will fit directly onto any 200mm outside diameter (OD) mount. The AV-426 is fitted with an external ON/OFF switch; this means the light can be turned on once in position, with the flick of a switch. It is also fitted with an external charging port for charging the battery while it is stored for extended periods.
  • Page 7 AV-426 Radio Controlled Solar Aviation Light Installation & Service Manual Internal 2.4GHz RF module LED light unit, with visible and near infrared lighting outputs Integrated handle Global 2.4GHz RF Radio 4 Integrated control user-replaceable solar panels Push button switch to cycle through...

  • Page 8: Av-426 - Data Sheet

    3.1 AV-426 - Data Sheet Standard Compact Light Characteristics Light Source Available colours Red, Green, White, Yellow, Blue, Bi-directional Combinations, IR Intensity Adjustments FAA: Low (10%), Medium (30%), High (100%) ICAO: Low (20%), Medium (40%), High (100%) Operating time at maximum...
  • Page 9 • REIL, Runway End Identification 700cd Light Intellectual Property Patents Patents pending Trademarks AVLITE® is a registered trademark of Avlite Systems Warranty * 3 year warranty Options Available • Avlite Pilot Activated Lighting Control • IR LEDs • Solar Booster™...

  • Page 10: Activation

    For best light performance, ensure solar modules are not covered and are in clear view of the sky with no shadows. Lantern Operation The AV-426 is activated via the ON/OFF switch, at the base of the unit. 10 amp multi point...

  • Page 11: Installation

    (not loose sand, screenings or other unbound material). a. Fit the AV-426 on the top of the mounting plate. Insert bolts through the four holes in the mount, entering from the bottom. Install a penny washer and a Nylock nut on each bolt.
  • Page 12 9.09 231.00...
  • Page 13 AV-426 Radio Controlled Solar Aviation Light Installation & Service Manual Levelling the light During Installation every effort should be made to ensure that the light is level when installation is complete. The following guide lines will help to ensure that the lights will be installed correctly: •...

  • Page 14: Simple Approach Lighting

    5.1 Simple Approach Lighting The AV-426 can be configured into a simple approach lighting system. A simple approach lighting system is a lighting system intended for a non-instrument or a non-precision approach runway. This is done through selecting different sync delay or sync offset.

  • Page 15: Runway End Identifier Light (Reil)

    The AV-426 is available in a REIL configuration and must be ordered preset from the factory. It is not possible to configure a REIL from a standard AV-426 runway edge light. REILs will be pre-programmed and clearly labelled upon dispatch. REILS from the same light group and same REIL group must be installed together.
  • Page 16 White (or amber) runway lights Sequenced flashing Runway End Identifier Light (REIL) Bi-directional threshold and runway end light units - red to departing aircraft and green to landing aircraft Sequenced flashing approach lights...

  • Page 17: Avlite Radio Controller

    The unit allows for easy activation, inspection and testing of the airfield lights. The Avlite Radio Controller works on the 2.4GHz ISM Band using a low power RF module. The backlit, LCD can be seen during day or night. The straightforward menu provides ease of operation.

  • Page 18: Assembly And Installation Of Radio Controller

    Please contact your Avlite office if there is any hardware missing. Initial inspection Inspect the Radio Controller for damage. If there is any damage, please contact your Avlite office. Retain original packing material for possible future use. Assembly & Charging The Radio Controller can be activated after raising the aerial into the upright position.

  • Page 19: Radio Controller Menu

    The light is Always On. The light will be on both night & day until it is commanded to OFF. While the light is in this mode it will only turn off when the battery drops below the Flat Battery Voltage level. (AV-426 = 10.5V) STANDBY Operation Mode LEDs are OFF but light will respond to and pass commands sent by the radio controller.
  • Page 20 Timeout Mode The LED high intensity timeout feature allows the LEDs in the light to revert from high intensity to low intensity after a defined period of time (i.e. timeout duration). The three available timeout modes are described below: Disabled The high intensity LED timeout is disabled.

  • Page 21: Radio Controller System Setup

    AV-426 Radio Controlled Solar Aviation Light Installation & Service Manual Radio Encryption The AV-426 is fitted with 128bit Radio Encryption. This includes user-adjustable encryption keys and 12 user-adjustable channel settings. Synchronization The integrated mesh network radio system can provide true synchronization flash patterns including flare paths and approach sequences.
  • Page 22 Section 1 Programming the Radio Control System 1. Fold out the aerial on the top of the ALS 2.4 GHz Handheld Radio Controller. 2. Turn on the ALS 2.4GHz Handheld Radio Controller by actuating the red rocket switch on the side of the controller 3.

  • Page 23: Advanced Operation

    AV-426 Radio Controlled Solar Aviation Light Installation & Service Manual e. [Advanced Operation] Using the [UP] or [DOWN} keys select from: [Disabled] [Enabled] f. [Diagnostic] Using the [UP] or [DOWN} keys select from: [Disabled] [Enabled] g. [Radio Information] Displays the address of the radio in the ALS2.4GHz Hand Held Controller Note: There are no user-adjustable settings in this menu item h.
  • Page 24 The encryption key can be re-entered into the new controller without the need to reprogram all the lights in the Radio Control System. Encryption key cannot be 00000000000000000000 Press [SEND] to save the Radio Control System settings • NOTE: Failure to select appropriate settings and save the settings will result in the Radio Control System not being appropriately optioned.
  • Page 25 AV-426 Radio Controlled Solar Aviation Light Installation & Service Manual 7. Turn on the light at the master switch on the solar chassis. 8. Unit is ready to receive programming signals. • NOTE: Light head needs to be connected to the solar chassis during programming to be able to receive power enabling it to be programmed.
  • Page 26 Section 1) Using the [UP and [DOWN] keys select from the following [000 to 1FF] A full list of available flash codes is available from Avlite Press [SEND] after selection g. Sync Offset (if Synchronisation is enabled during Radio Control System Programming - Section 1) •...
  • Page 27 AV-426 Radio Controlled Solar Aviation Light Installation & Service Manual h. Sync Delay (if Synchronisation is enabled during Radio Control System Programming - Section 1) Using the [UP and [DOWN] keys select from the following [0 to 99.6%] Press [SEND] after selection Radio Channel •...

  • Page 28: Light Group

    Important: When you have finished programming all of the lights the Radio Controller must be put back into Radio Connection Mode Using the menu key scroll down the sub menu to [CONNECTION METHOD] 2. Using the [UP] and [DOWN] keys select [RADIO CONNECTION] 3.

  • Page 29: Timeout Duration

    AV-426 Radio Controlled Solar Aviation Light Installation & Service Manual d. Intensity Using the [UP and [DOWN] keys select from the following: [Low] [Medium] [High] e. Timeout Mode Using the [UP and [DOWN] keys select from the following: [Enabled, Low] (Recommended) [Disabled] f.

  • Page 30: Using The Radio Control To Activate The Airfield Lighting System (Als)

    Using the [UP and [DOWN] keys select from the following Battery (Flat) Pass = Confirms light voltage is under 10.5V Battery (Low) Pass = Confirms light voltage is between 10.5 and 12.5V Battery (Healthy) Pass = Confirms battery voltage is over 12.5 Volts Node (Reserve) Pass = Confirms light is a node on the Sub Network Node (Primary)
  • Page 31 AV-426 Radio Controlled Solar Aviation Light Installation & Service Manual Runway B Only is to be HIGH Intensity, but Runway A will Remain in Current Configuration • On Runway A, set the light group to 0 (follow the instruction in Section 2 in the ‘Radio Control System Setup’...
  • Page 32 • Use the arrow keys to adjust the LED Intensity to LOW • Press [MENU] button to reach Advanced Operation Mode • Use the arrow keys to select IR/NGV LEDs • Press [SEND] button Runway A will be in LOW Intensity IR mode Runway B will not change state.

  • Page 33: Maintenance And Servicing

    AV-426 Radio Controlled Solar Aviation Light Installation & Service Manual 7.0 Maintenance and Servicing Designed to be almost maintenance-free, the AV-426 requires minimal attention, though the following maintenance and servicing information is provided to help ensure the life of your Avlite Systems product.
  • Page 34 Turn the ON/OFF switch to the ON position and place unit in the sun for 2-4 days. The AV-426 is fitted with a 12 volt charge port that can be used to charge the battery and test the battery voltage.
  • Page 35 Installation & Service Manual Replacing the Battery The AV-426 has an internal battery compartment, which provides the user with the ability to change the battery after years of operation. Remove the four socket-head screws on the top lens assembly and separate the AV- 426 lens assembly from the body/base section.
  • Page 36 • Batteries are recyclable. Please dispose of properly. Battery Voltage States of Charge Avlite has provided the following guides for battery states of charge: Battery Voltage: 12 Volt Sealed Lead Acid...

  • Page 37: Troubleshooting

    Possible Cause Remedy Light will not Refer to AvMesh RF Communications System Installation and respond to controller Trouble Shooting Manual, available under the AV-426 Downloads in Radio Control section. Mode Light will not change Advanced Operation not Enable Advanced operation...
  • Page 38 Battery is low Recharge battery, connect battery to external power supply or replace battery Requested operation is greater Consult an Avlite representative than solar charge can support or email info@avlite.com for solar calculations to verify maximum usage profile Battery...

  • Page 39: Documentation

    AV-426 Radio Controlled Solar Aviation Light Installation & Service Manual 9.0 Documentation For future reference, please record the following data and store securely: Controller Encryption Key: ________________________________________________ Controller Serial No.: ____________________________________________________ Radio Channel: _________________________________________________________ Light Bank Location, eg. Runway 1, Taxiway, Runway 2:...

  • Page 40: Av-Sb Solar Booster

    10.0 AV-SB Solar Booster The AV-SB-10 Solar Booster™ can be connected to AV-426 light to provide additional solar collection to charge the battery. The Solar Booster™ can be used in areas of reduced sunlight to help ensure optimum battery charge or where longer periods of high intensity mode is required.

  • Page 41: Solar Booster Tm Installation Procedure

    AV-426 Radio Controlled Solar Aviation Light Installation & Service Manual 10.1 Solar Booster Installation Procedure Preferred Installation Location For best light performance, ensure solar modules are not covered and are in clear view of the sky with no shadows. Remove the AV-SB from the box and remove all packaging.
  • Page 42 Notes...
  • Page 43 AV-426 Radio Controlled Solar Aviation Light Installation & Service Manual Latest products and information available at www.avlite.com...
  • Page 44 Avlite Solution Verticals available Airfield Heliport Obstruction We believe technology improves navigation avlite.com info@avlite.com Avlite Systems Avlite USA LLC Avlite Asia Pte Ltd Australia Singapore +61 (0)3 5977 6128 +1 (603) 737 1311 +65 6908 2917...

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