Avlite AV-OL-KT-I1 Installation & Service Manual

Avlite AV-OL-KT-I1 Installation & Service Manual

Obstruction lighting kit

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AV-OL-KT-I1
Obstruction Lighting Kit
ICAO - I-1
INSTALLATION & SERVICE MANUAL
V1.0

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Summary of Contents for Avlite AV-OL-KT-I1

  • Page 1 AV-OL-KT-I1 Obstruction Lighting Kit ICAO - I-1 INSTALLATION & SERVICE MANUAL V1.0...
  • Page 2 Version No. Description Date Reviewed Approved Design AV-OL-KT-I1 Manual Launch November 2019 P. Naidu W. Evans M. Sugars...
  • Page 3: Table Of Contents

    7.2.1 Tools Required ..........................15 7.2.2 Location ...............................15 7.2.3 Cabling Requirements.........................16 7.2.4 Factory Configuration ........................16 7.2.4 Installation Recommendation ....................16 7.3 Testing Procedure ............................21 Maintenance and Servicing .................. 21 Replacement Parts ....................21 10.0 Troubleshooting .......................22 Latest products and information available at www.avlite.com...
  • Page 4: Introduction

    Avlite Systems draws on more than 25 years of experience in the design and manufacture of navigation aids, and particular care has been taken to ensure your product gives years of trouble-free service.
  • Page 5: Technology

    LED Technology All Avlite lights use the latest advancements in LED (Light Emitting Diode) technology as a light source. The major advantage of LED’s over traditional light sources is well established in that they typically have an operational life in excess of 100,000 hours, resulting in substantial savings to maintenance and servicing costs.
  • Page 6: Av-Ol-Kt-I1 Models

    3.0 AV-OL-KT-I1 The AV-OL-KT-I1 Obstruction Lighting Kit is a full turnkey solution for I-1 structures of up to 45m above ground level (AGL). These include telecommunication towers and utility towers, wind turbines, cranes, buildings and other tall structures. The I-1 Obstruction Solution comes fully assembled, ready to install, and includes the following items: •...
  • Page 7 AV-OL-KT-I1 - Obstruction Light Kit Installation & Service Manual 1 x LI Dual Obstruction Light Dual AV-OL-LI-D [5.3in] [10.3in] 133mm 259.2mm 1 x Control Unit Note: Mounting hardware not included. [12in] 304.8mm [10in] 254mm [6.66in] 169.1mm Latest products and information available at www.avlite.com...
  • Page 8: Available Options

    The system can also be configured to send out SMS text messages or e-mail alerts to designated operators should alarm conditions be triggered, such as low voltage or light failure. Please contact Avlite for operational information for the Monitoring & Control options. •...
  • Page 9: Av-Ol-Kt-I1 Data Sheet

    Lights: IP68 ICAO Low Intensity Obstruction Light Type A & B Intellectual Property Trademarks AVLITE is a registered trademark of Avlite Systems ® Warranty 5 year warranty on light fixtures 3 year warranty on Control Unit Options Available Mounting Brackets...
  • Page 10: Safety Information

    5.0 Safety Information Before proceeding with installation or service, make sure the following conditions are met: • Ensure the tower or mast is grounded (NO RF OR SHOCK HAZARD) • Check the mast lighting circuit is not faulty • Ensure power lines are not ‘live’ (NO ELECTRICAL HAZARD) •...
  • Page 11: Operation And Setup

    Installation & Service Manual 6.0 Operation and Setup 6.1 System Overview Avlite’s I1 Obstruction Lighting Solution Kit consists of two components: A Control Unit which provides power and (optional) remote monitoring and a red, steady burning, Dual Obstruction Light fixture.
  • Page 12 Global Note: -Light Heads come pre-wired to the board, hence, wiring not shown. -Ensure that all pre-existing wiring remains in the original locations. RS-422 Relay INTENSITY RS-422 Relay INTENSITY FULL TERMINATE POWER ALARM HALF DUPLEX FULL TERMINATE ALARM HALF DUPLEX 422+ 422- 422+...
  • Page 13: T1 Controller

    The Control unit comes with an alarm contact for remote monitoring of the Dual Light Fixture which receives the associated alarm in the event of a power or LED fault. LI Dual Light Fixture 6.3.1 Interface Wiring T1 Controller Latest products and information available at www.avlite.com...
  • Page 14: Unpacking, Installation, Wiring And Setup

    7.0 Unpacking, Installation, Wiring and Setup 7.1 Unpacking Unpack all hardware and inspect for damage. If there is any damage, please contact your Avlite Office. Retain original packing material for possible future use in shipping. 7.2 Installation WARNING: Confirm that the power switch is toggled to the OFF position when power is connected.
  • Page 15: Tools Required

    Junction Boxes (2) (owner supplied or optional purchase) Light Mounting Brackets (4) (optional purchase) Cables (owner supplied or optional purchase) 7.2.2 Location Refer to ICAO Annex 14 Aerodromes Design and Operations (7th Edition) for site requirements for obstruction lights. Latest products and information available at www.avlite.com...
  • Page 16: Cabling Requirements

    7.2.3 Cabling Requirements The installation of the AV-OL-KT-I1 Obstruction Lighting Kit requires the following cables (if optional cable kit is not purchased): Reference Point Cable Dual Obstruction Light-Control Unit • Power & Data Cable: 2.5mm , 3 Conductor 7.2.4 Factory Configuration Dual light fixture with both light heads preassembled.
  • Page 17 Mount the Control Unit (with the previously attached mounting hardware) to the tower or installation structure using the mounting tabs. Secure using the required mounting fixtures. Note: Mounting hardware is not included with the kit. Latest products and information available at www.avlite.com...
  • Page 18 Mount dual assembly to 3/4” NPT thread fitting or use optional mounting hardware. Open enclosure by removing the locking pin. Connect wires for interfacing cable into provided junction points as shown in section 6.2 AV-OL-KT-I1 Obstuction Lighting Kit Note: Dual light head is preassembled.
  • Page 19 Connect the black negative conductor from the dual light fixture to the -24VDC terminal block in the Control Unit • Connect the green alarm conductor from the dual light fixture to the Alarm terminal block in the Control Unit Latest products and information available at www.avlite.com...
  • Page 20 Wiring the Control Unit: AC Installation: Avlite has supplied a cord grip for installation of the power cord in the bottom of the Control Box. Connect the incoming power conductors to the appropriate terminals (L1 and L2) on the power switch in the Control Box.
  • Page 21: Testing Procedure

    Ensure Photocell is free from debris (i.e. snow, leaves, etc.) for reliable and continuous operation. 9.0 Replacement Parts If replacement parts are required, please call a local Avlite distributor and reference the Product or Configuration Code called out in the “Product Configuration and Options” section of the corresponding product data sheet.
  • Page 22: Troubleshooting

    10.0 Troubleshooting Problem Possible Cause Solution LI Dual Obstruction Wiring of Light to • Check the wiring of the light Light will not activate Power supply and ensure proper connectivity with power supply. • If wiring functions properly, use an alternate power source to check the light.
  • Page 23 AV-OL-KT-I1 - Obstruction Light Kit Installation & Service Manual Notes Latest products and information available at www.avlite.com...
  • Page 24 Avlite Solution Verticals available Airfield Heliport Obstruction We believe technology improves navigation avlite.com info@avlite.com Avlite Systems Avlite USA LLC Avlite Asia Pte Ltd Australia Singapore +61 (0)3 5977 6128 +1 (603) 737 1311 +65 6908 2917...

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