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Related Manuals for Avlite AV-OL-KT-I3
Summary of Contents for Avlite AV-OL-KT-I3
- Page 1 AV-OL-KT-I3 Obstruction Lighting Kit ICAO - I3 INSTALLATION & SERVICE MANUAL V1.0...
- Page 2 Version No. Description Date Reviewed Approved Design AV-OL-KT-I3 Manual Launch November 2019 P. Naidu W. Evans M. Sugars...
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Page 3: Table Of Contents
7.2.2 Additional Tools Required ......................21 7.2.3 Cabling Requirements.........................21 7.2.4 Factory Settings ..........................21 7.2.5 Installation Recommendation ....................21 7.3 Testing Procedure ..........................38 Maintenance and Servicing ................. 39 Replacement Parts ....................39 10.0 Troubleshooting ..................... 40 Latest products and information available at www.avlite.com... -
Page 4: Introduction
Avlite Systems draws on more than 25 years of experience in the design and manufacture of navigation aids, and particular care has been taken to ensure your product gives years of trouble-free service. -
Page 5: Technology
LED Technology All Avlite lights use the latest advancements in LED (Light Emitting Diode) technology as a light source. The major advantage of LED’s over traditional light sources is well established in that they typically have an operational life in excess of 100,000 hours, resulting in substantial savings to maintenance and servicing costs. -
Page 6: Av-Ol-Kt-E1 Models
3.0 AV-OL-KT-I3 The AV-OL-KT-I3 Obstruction Lighting Kit is a full turnkey solution for I3 defined structures ranging between 61-106 meters above ground level (AGL). These include telecommunication towers and utility towers, wind turbines, cranes, buildings and other tall structures. The I-3 Obstruction Solution comes fully assembled, ready to install, and includes the following items: •... - Page 7 Note: Mounting hardware not included. Standard Model Model shown with optional 1 inch pipe thread adapter [20.5in] 20in 20in 508mm 505mm 508mm 18.5in [10.3in] [18.5in] 18.5in 470mm 261mm 470mm 470mm 10.3in 10.3in 261mm 261mm Latest products and information available at www.avlite.com...
- Page 8 1 x Top Level Junction Box Note: Mounting hardware not included. Model Zone Description Date:- Drawn:- Approved:- ECR No. [7.74in] [4.86in] 197mm 123mm Model Zone ECR No. Description Date:- General Tolerances Linear Angular Radii ±1.0° ±2.0 ±1.2 ±0.3 ±0.5° ±0.5 X.XX ±0.1 002210-001-000...
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Page 9: Available Options
The system can also be configured to send out SMS text messages or e-mail alerts to designated operators should alarm conditions be triggered, such as low voltage or light failure. Please contact Avlite for operational information for the Monitoring & Control options. Visit https://www.star2m.com to find out more about Star2M •... -
Page 10: Av-Ol-Kt-E1 Data Sheet
Annex 14, Volume 1, Sixth Edition, July 2013, ‘ A erodrome Design and Operations’ Intellectual Property Trademarks AVLITE is a registered trademark of Avlite Systems ® Warranty 5 year warranty on light fixtures 3 year warranty on Control Unit Options Available •... -
Page 11: Safety Information
Do not stare at the LED or shine the LED into your eyes or those of another person. • Dispose of the product according to the local laws and regulations for your region, for example, at a recycling centre that accepts electronic devices. Latest products and information available at www.avlite.com... -
Page 12: Operation And Setup
6.0 Operation and Setup 6.1 System Overview Avlite’s I3 Obstruction Lighting Solution Kit consists of five components: A Control Unit which provides power, day & night control and (optional) remote monitoring, a single red/white omnidirectional, Combined Medium Intensity obstruction beacon (CMI), and three LI Single Fixture red obstruction lights. - Page 13 Once the Flat Battery cut-off condition is in effect, the lantern will not turn back on until it sees day light and the battery voltage is above the “OK” threshold for at least one minute. Latest products and information available at www.avlite.com...
- Page 14 48VDC System Status LED Lantern Status Lantern Condition Steady Flat Battery cut off is in Battery voltage is less than 43.0V effect Slow High Voltage Battery voltage is above 54.0V Optimal Voltage Battery Voltage is between 50.0V – 54.0V 1 Quick OK Voltage Battery Voltage is between 48.0V –...
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Page 15: Av-Ol-Li
In the event of a singular LED fault, either open circuit or closed circuit across the LED, the light unit will turn off all LED’s and actuate the Fault Relay. For more information regarding the LI Single Fixture, please consult the relevant sections of the corresponding service and installation manual. Latest products and information available at www.avlite.com... -
Page 16: T3 Controller
6.1.3 T3 Controller The T3 Control Unit is an essential component of the I3 Obstruction Lighting Kit as it provides power, control and monitoring of the light fixtures in the system. For safety and security, the control enclosure comes with a safety interlock which prevents access to the controller while the system is powered on. -
Page 17: Interface Wiring
6.1.4 Interface Wiring Top Junction Middle Junction Box Power & Data cable: Power & Data cable: 5 x 4mm 5 x 4mm External Power & Data cable: 3 x 2.5mm T3 Controller Photocell Latest products and information available at www.avlite.com... -
Page 18: Gps Synchronisation
6.1.5 GPS Synchronisation Avlite has utilised the latest advancements in GPS technology to develop an internal synchronisation system that is incorporated into the lights. Using overhead satellites, the CMI of multiple I3 Lighting Kits set to the same flash pattern are able to flash in unison. -
Page 19: Unpacking, Installation, Wiring And Setup
LED lights contain glass components. Do Not Drop. Always follow the instructions outlined in the product manual when cleaning the equipment. Improper cleaning methods and use of unauthorized cleaning agents can damage equipment. Latest products and information available at www.avlite.com... -
Page 20: Tools Required
7.2.1 Tools Required Tools Needed (not supplied) Flush Cutter Tongue & Groove Pliers Silicone Sealant Cable Jacket Trimmer (optional) Utility Knife Electrical Tape Insulated Terminal Crimper Wire Strippers 10AWG to 18AWG Range 2.5mm Hex Key 2.0mm Flat Blade Precision Screwdriver #2 Phillips Screwdriver Junction Boxes (2) (owner supplied or optional purchase) -
Page 21: Additional Tools Required
AV-OL-KT-I3 - Obstruction Light Kit Installation & Service Manual 7.2.3 Cabling Requirements The installation of the AV-OL-KT-I3 Obstruction Lighting Kit requires the following cables (if optional cable kit is not purchased): Reference Point Cable CMI -Top Junction Box • Power Cable: 14mm , 2 Conductor. - Page 22 Mount the Control Unit The Control Unit should be mounted in a reasonable location at eye level to ensure that it is easily accessible for servicing and maintenance. There should be plenty of clearance around all sides to allow direct access when the door of the control unit is completely open. Attach the required mounting hardware to the top and bottom of the Control Unit.
- Page 23 AV-OL-KT-I3 - Obstruction Light Kit Installation & Service Manual Mount External Photocell Insert the Photocell into the mount (Avlite supplied) by inserting the contact blades into the receptacle. Secure the Photocell assembly to the tower or installation structure using the required mounting fixtures.
- Page 24 Wire the Photocell to the Control unit and cut cable to the required length. Wiring instructions-Power and Data Cable: • Connect the black positive conductor from the External Photocell to the circuit breaker on the ‘PC +24VDC’ labelled terminal block in the Control Unit •...
- Page 25 Mount the CMI Obstruction light directly to the top of the tower or installation structure either by securing it to the mounting plate or by attaching an optional Avlite Right Angle Pole Mounting Bracket (for medium intensity fixtures) to the tower and bolting the CMI to the bracket.
- Page 26 Wiring Instructions-Data Cable: • Connect the white Ground Ref (GNDA) conductor from the CMI to the GND labelled terminal block in the top junction box • Connect the red Alarm Common (COM) conductor from the CMI to the COM labelled terminal block in the top junction box •...
- Page 27 ‘CMI +24VDC’ labelled terminal block in the Control Unit • Connect the white negative conductor from the -48VDC labelled terminal in the top junction box to the ‘CMI -48VDC’ labelled terminal block in the Control Unit Latest products and information available at www.avlite.com...
- Page 29 ‘CMI Alarm Signal’ Labelled terminal block in the Control Unit • Connect the white Photocell Signal (PC) conductor from the top-level junction box to the ‘CMI PC Input’ labelled terminal block in the Control Unit Latest products and information available at www.avlite.com...
- Page 31 Mount the LI Single Fixture lights (x3) Thread a ¾” pipe thread cord grip to the LI and attach the light to an owner supplied bracket or optional Avlite Right Angle Mounting Bracket (for low intensity fixtures) with a locking nut.
- Page 32 Wire the LI Single Fixtures lights to the middle junction box. Wiring instructions-Power and Data cable: • Connect the red positive conductor from the LI to the appropriately marked +VDC terminal for marker 1,2,3 or 4 (if installed) in the middle junction box •...
- Page 33 Alarm COM terminal for marker 1,2,3 or 4 (if installed) in the middle junction box • Connect the Green NC conductor from the LI to the appropriately marked Alarm NC terminal for marker 1,2,3 or 4 (if installed) in the middle junction box Latest products and information available at www.avlite.com...
- Page 34 • Connect the White PC Input (IN1) conductor from the LI to the appropriately marked PC terminal for marker 1,2,3 or 4 (if installed) in the middle junction box Refer to section 7.2.3 Cabling Requirements for recommended cable sizes.
- Page 35 Alarm Signal’ labelled terminal block in the Control Unit • Connect the white CTRL PC (IN1) conductor from the middle junction box to the ‘LI PC Input’ labelled terminal block in the Control Unit Latest products and information available at www.avlite.com...
- Page 36 Refer to section 7.2.3 Cabling Requirements for recommended cable sizes.
- Page 37 Connect the incoming power conductors to the appropriate terminals (AC Neutral, AC Line 1 and AC Line 2) on the power switch in the Control Box. The grounding conductor will be connected to the green/yellow ‘Ground’ terminal block adjacent to the power switch. Latest products and information available at www.avlite.com...
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Page 38: Testing Procedure
Connect the negative conductor to the common terminal block adjacent to the circuit breaker on terminal block 1. 7.3 Testing Procedure Note: Avlite recommends that all testing be done during the day. Power the system on. Check that no circuit breakers have tripped. -
Page 39: Maintenance And Servicing
Ensure photocell is free from debris (i.e. snow, leaves, etc.) for reliable and continuous operation. 9.0 Replacement Parts If replacement parts are required, please call a local Avlite distributor and reference the Product or Configuration Code called out in the “Product Configuration and Options” section of the corresponding product data sheet. -
Page 40: Troubleshooting
10.0 Troubleshooting Problem Possible Cause Solution CMI beacon is out (No No power to light • Check for voltage in Control Alarm) Box. • Check controller to Beacon cable connections at both ends. Junction box wiring • Check junction box wiring. CMI beacon is flashing Photocell input is •... - Page 41 PLC. • Photocell failure • Cover photocell. Check if output • PLC failure voltage of PLC changes. If no change, replace Photocell. • If Photocell operational, replace PLC. Latest products and information available at www.avlite.com...
- Page 42 Notes...
- Page 43 AV-OL-KT-I3 - Obstruction Light Kit Installation & Service Manual Latest products and information available at www.avlite.com...
- Page 44 Avlite Solution Verticals available Airfield Heliport Obstruction We believe technology improves navigation avlite.com info@avlite.com Avlite Systems Avlite USA LLC Avlite Asia Pte Ltd Australia Singapore +61 (0)3 5977 6128 +1 (603) 737 1311 +65 6908 2917...
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