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Solar Powered Windsock Light Kit
AV-09-4WL
Features
• Integrated solar/battery system
• 140watt solar module
(standard)
• 2 x 55Ah SLA batteries
(standard)
Typical Applications
• Lighting kit to suit existing
windsock assemblies
Solar module/battery
configuration of
AV-09-4WL Windsock Light
Avlite Systems
AUSTRALIA
t: +61 (0)3 5977 6128
AV-09 lights with 3watt
ultra-high intensity LED -
no globes to change!
Solar module mounted
for maximum solar
collection
Avlite Systems' AV-09-4WL Solar Windsock Light Kit provides users with a
complete, reliable and low maintenance solution to windsock illumination.
This complete windsock lighting kit incorporates four (4) AV-09 lights mounted onto 12mm
powder-coated square tubing arms, a 140watt multicrystalline solar module and mounting
bracket, and 110Ah SLA battery (2 X 55Ah) housed in a rotationally moulded weatherproof
battery box with galvanized lockable cage for improved security.
Each AV-09 light incorporates a 3watt ultra-high intensity LED as a light source offering up
to 100,000 hours of service - no need to change any globes! With low power consumption
and external sun-switch for automatic night activation, the AV-09-4WL is a fantastic
alternative to traditional hard-wired or fluorescent products.
The AV-09-4WL can be installed immediately and requires no costly underground wiring.
The complete kit comes packaged in a 155x69x76cm pallet for ease of shipping. Other
configurations are available on request.
w: www.avlite.com
USA
e: info@avlite.com
t: +1 (603) 737 1310
Flexible installation with
adjustable 2-piece
clamp
(50-150mm pipe)
Weatherproof battery
box and lockable
galvanised cage for
improved security
Windsock & pole
not included
AOPA
A U S T R A L I A
Department of Defence

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Summary of Contents for Avlite AV-09-4WL

  • Page 1 Each AV-09 light incorporates a 3watt ultra-high intensity LED as a light source offering up to 100,000 hours of service - no need to change any globes! With low power consumption and external sun-switch for automatic night activation, the AV-09-4WL is a fantastic alternative to traditional hard-wired or fluorescent products.
  • Page 2 Autonomy (nights) Certifications EN61000-6-3:1997. EN61000-6-1:1997 Quality Assurance ISO9001:2008 Intellectual Property Trademarks AVLITE® is a registered trademark of Avlite Systems Warranty * 3 year warranty Options Available • External ON/OFF Switch • Specifications subject to change or variation without notice Subject to standard terms and conditions “In addition to the AV-70 airstrip lights we purchased, the...
  • Page 3 AV-09-4WL Solar Windsock Light Kit Installation & Service Manual Version 2.0...
  • Page 4 AV-09-4WL Solar Windsock Light Kit...
  • Page 5: Table Of Contents

    Fig 5, style of battery change to Fig 7, spring washers added to Fig 8, appendix added (wiring schematic) Tech Drawing Update July 2010 K. Paton Product Code Update October 2013 J. Dore Latest products and information available at www.avlite.com...
  • Page 6: Introduction

    Precision Construction Commitment to investing in the design and construction of injection-moulded parts including optic lenses, light bases and a range of other components ensures that all Avlite products are of a consistent and superior quality. Optical Performance Avlite manufactures a range of aviation LED lenses moulded from multi-cavity dies.
  • Page 7: Av-09-4Wl Model

    AV-09-4WL Solar Windsock Light Kit AV-09-4WL Model The light source for the AV-09-4WL is a high intensity 3watt LED with an appropriate current control driving circuit. Four lighting arms spaced at 90 degrees apart and facing downwards over the windsock provide clear illumination of the windsock position.
  • Page 8: Assembly & Installation

    Unpacking Instructions Unpack all hardware and verify container contents in accordance with Figure 3 “Assembly of Solar Panel and Mounting Frame”. Please contact your Avlite office if there is any hardware missing. Initial Inspection Inspect all hardware for damage. If there is any damage, please contact your Avlite Office.
  • Page 9 AV-09-4WL Solar Windsock Light Kit Item Description 140W Solar Panel Solar Panel Frame Bolt, 8mm x 20 Washer, 8mm Self Locking Nut, 8mm Figure 3 Assembly of Solar Panel & Mounting Frame Latest products and information available at www.avlite.com...
  • Page 10: Installation Of The Solar Panel & Battery Box Cage

    Unpacking Instructions Unpack all hardware and verify container contents in accordance with Figure 5 “Installation of Solar Panel & Battery Box Cage”. Please contact your Avlite office if there is any hardware missing. Initial Inspection Inspect all hardware for damage. If there is any damage, please contact your Avlite Office.
  • Page 11 AV-09-4WL Solar Windsock Light Kit Figure 4 Panel & Cage Footprint Latest products and information available at www.avlite.com...
  • Page 12: Installing The Solar Panel & Battery Box Cage

    Steel Support Steel Brace Screw, 12mm x 75 Client Supplied Washer, 12mm Bolt, 10mm x 25 Washer, 10mm 5.10 Self Locking Nut, 10mm Figure 5 Installation of Solar Panel & Battery Box Cage Latest products and information available at www.avlite.com...
  • Page 13 AV-09-4WL Solar Windsock Light Kit Figure 6 Solar Panel & Battery Box Cage Latest products and information available at www.avlite.com...
  • Page 14: Installation Of The Battery & Battery Box

    Box”. Please contact your Avlite office if there is any hardware missing. Initial inspection Inspect all hardware for damage. If there is any damage, please contact your Avlite Office. Retain original packing material for possible future use in shipping the AV-09-4WL.
  • Page 15 AV-09-4WL Solar Windsock Light Kit Item Description Battery Case, SPC353534 Battery, 12V 70AH or equivalent Bolt, battery Washer, battery Spring Washer, battery Nut, battery Figure 7 Battery and Battery Box Latest products and information available at www.avlite.com...
  • Page 16: Regulator Connection & Operation

    To confirm correct selection of the desired control option, press the TEST button located below the rotary switches. LIGHTING CONTROL LOW VOLTAGE CHARGING DISCONNECT TEMP SENSE SOLAR BATTERY LIGHT SEALED FLOODED SELECT TEST Regulator Diagram Latest products and information available at www.avlite.com...
  • Page 17: Day/Night Transition

    When the regulator is properly connected to the battery, the red LED will flash 3 times. • Confirm lighting control selection When the TEST button is pressed, the red LED will confirm the lighting control option selected by the rotary switch. Latest products and information available at www.avlite.com...
  • Page 18: Assembly & Installation Of The Solar Windsock Light

    Mounting Bracket”. Please contact your Avlite Systems office if there is any hardware missing. Initial Inspection Inspect all hardware for damage. If there is any damage, please contact your Avlite Systems Office. Retain original packing material for possible future use in shipping the AV-09-4WL.
  • Page 19 Screwed Rod, 5/16” x 300mm Washer, 5/16” 8.10 Spring Washer, 5/16” 8.11 Plain Nut, 5/16” 8.12 Bolt, 8mm x 40 8.13 Washer, 8mm 8.14 Self Locking Nut, 8mm Figure 8 Windsock Light Arm & Mounting Bracket Latest products and information available at www.avlite.com...
  • Page 20 AV-09-4WL Solar Windsock Light Kit Figure 9 Windsock Light Assembly Latest products and information available at www.avlite.com...
  • Page 21: Wiring Of Completed Windsock Light Assembly

    Wiring”. Please contact your Avlite Systems office if there is any hardware missing. Initial Inspection Inspect all hardware for damage. If there is any damage, please contact your Avlite Systems Office. Retain original packing material for possible future use in shipping the AV-09-4WL.
  • Page 22 AV09 Junction Box, base with mount plate 10.3 AV09 Junction Box, lid 10.4 Screw, 4mm x 16 10.5 Bolt, 6mm x 20 10.6 Washer, 6mm 10.7 Self Locking Nut, 6mm Figure 10 Windsock Light Wiring Latest products and information available at www.avlite.com...
  • Page 23 AV-09-4WL Solar Windsock Light Kit Figure 11 Completed Windsock Light Assembly Latest products and information available at www.avlite.com...
  • Page 24 AV-09-4WL Solar Windsock Light Kit Figure 12 Wiring Schematic Latest products and information available at www.avlite.com...
  • Page 25: Maintenance & Servicing

    AV-09-4WL Solar Windsock Light Kit Maintenance and Servicing Designed to be maintenance free, the AV-09-4WL requires minimal attention, though the following maintenance and servicing information is provided to help ensure the life of your Avlite product. General Maintenance a. Cleaning Solar Panels- Occasional cleaning of the solar panels may be required.
  • Page 26: Trouble Shooting

    ‘cycle’ up to full autonomy. Expose lantern to direct sunlight and monitor operation for several days. Avlite products typically require an average 2.5 hours of direct sunlight per day to retain full autonomy.
  • Page 27 AV-09-4WL Solar Windsock Light Kit Notes Latest products and information available at www.avlite.com...
  • Page 28: Avlite Light Warranty

    Avlite or authorised Avlite repair personnel.
  • Page 29 5. No modifications to the original specifications determined by Avlite shall be made without written approval of Avlite Systems. 6. Avlite lights can be fitted with 3rd party power supplies and accessories but are covered by the 3rd party warranty terms and conditions.
  • Page 30 • Barricade, hazard & perimeter lighting • Obstruction Lighting Area & Sign Lighting For a complete list of product compliances including ICAO & FAA, please contact Avlite today Head Office Tel: +61 (0)3 5977 6128 Avlite Systems Fax: +61 (0)3 5977 6124...

Table of Contents