Carlisle Binks TROPHY AA 1600 Service Manual

Carlisle Binks TROPHY AA 1600 Service Manual

Hvlp or lvmp air-assist airless spray guns
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SERVICE MANUAL
EN
Flat tip versions
1600-HFxxxx
The following instructions provide the necessary
information for the proper operation and preventive
maintenance of your new TROPHY AA Air-Assist Airless
Spray Gun.
Please read and understand all information in this
document in order to get the maximum performance
from your new TROPHY AA spray gun.
With your new TROPHY AA spray gun, the paint or other
material to be sprayed is primarily atomized as it passes
through the carbide tip. The air cap will also add a
secondary atomization, based on its configuration. This
is done by utilizing a separate air supply, to the gun.
You may also control the pattern size using the spreader
valve. This dual atomization and shaping produces an
exceptionally fine and even spray pattern. The result
of this spray pattern is an even finish that lends itself
to products that need an exceptionally fine finish with
reduced overspray and VOC emissions.
77-3130-R2 (3/2018)
TROPHY AA 1600
HVLP OR LVMP AIR-ASSIST
AIRLESS SPRAY GUNS
Twist tip versions
1600-HTxxxx
Maximum fluid pressure:
Maximum air inlet pressure:
Gun Body material:
Fluid Path material:
Fluid Seat Material:
Fluid inlet connection:
Air inlet connection:
1 / 16
SPECIFICATIONS
110 bar [1,600 psi]
7 bar [105 psi]
Forged Aluminum
Stainless Steel
PEEK
1/4" NPS (m)
1/4" BSP / NPS (m)
www.carlisleft.com

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Summary of Contents for Carlisle Binks TROPHY AA 1600

  • Page 1 SERVICE MANUAL TROPHY AA 1600 HVLP OR LVMP AIR-ASSIST AIRLESS SPRAY GUNS Flat tip versions Twist tip versions 1600-HFxxxx 1600-HTxxxx The following instructions provide the necessary SPECIFICATIONS information for the proper operation and preventive Maximum fluid pressure: 110 bar [1,600 psi] maintenance of your new TROPHY AA Air-Assist Airless Spray Gun.
  • Page 2 II 2 G X Notified body details and role: Element Materials Technology. WN8 9PN UK Lodging of Technical file This Declaration of Conformity Carlisle Fluid Technologies Inc., /incorporation is issued under the sole 320 Phillips Ave., responsiblility of the manufacturer: Toledo, OH 43612...
  • Page 3 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows: WARNING NOTE CAUTION Hazards or unsafe practices which Hazards or unsafe practices which could result in severe personal Important installation, operation or could result in minor personal injury, injury, death or substantial property maintenance information.
  • Page 4: Installation

    INSTALLATION The selection of a fluid tip necessary to perform a specific NOTE spraying job is best determined through a combination of experimentation and expert advice from your material and equipment suppliers. Before proceeding, make sure trigger lock is engaged. Connect your high-pressure fluid hose to the gun fluid inlet and tighten securely.
  • Page 5: General Troubleshooting

    GENERAL TROUBLESHOOTING Needle Packing Nut Trigger Safety Fluid Filter PROBLEM CAUSE REMEDY Fluid leaking from needle Worn needle packing or needle shaft Replace air valve & fluid needle assembly, item 5. packing Loose needle packing Tighten packing nut gradually until leak stops. Fluid leaking from the front of Worn or damaged needle ball Replace air valve &...
  • Page 6 TROUBLESHOOTING SPRAY PERFORMANCE CAUTION Always engage trigger lock and relieve fluid pressure. PROBLEM CAUSE CORRECTION Heavy top or bottom pattern. Material build-up on air cap, plugged Soak cap or tip in suitable solvent and thoroughly horn holes, center holes or jets. clean.
  • Page 7 TROUBLESHOOTING SPRAY PERFORMANCE CAUTION Always engage trigger lock and relieve fluid pressure. PROBLEM CAUSE CORRECTION Split spray pattern. Not enough material flow. Increase fluid flow by changing fluid tip size, or increase fluid pressure. Excessive bounce-back. Too much atomization air pressure. Reduce air pressure.
  • Page 8 TROPHY AA 1600 SPRAY GUN ASSEMBLIES (SOLD SEPARATELY) (SOLD SEPARATELY) www.carlisleft.com 8 / 16 77-3130-R2 (3/2018)
  • Page 9: Parts List

    PARTS LIST 1600-HFxxxx 1600-xTxxxx ITEM PART NO. DESCRIPTION FLAT TIP TWIST TIP QTY. QTY. 54-6007 AIR VALVE HOUSING 54-5935-K5 NEEDLE RETURN SPRING KIT (MULTI-PACK) 54-6131-K SPINDLE SEAL & SPRING KIT REAR SEAL AIR VALVE SPRING VALVE SEAL FRONT SEAL 54-5815 SPREADER VALVE ASSEMBLY VALVE STEM VALVE BODY...
  • Page 10 TROPHY AA 1600 AIR CAP ASSEMBLIES FLAT TIP AIRCAPS AIR CAP INDEXER SPA-70-K10 SOLD SEPARATELY HVLP LVMP 54-6030-K 54-5890-K 54-5878-K 54-5795-K 54-5797-K ITEM PART NO. DESCRIPTION AA10+ AA10 9X-H+ 9X-H 9X-L SEAL REMOVAL TOOL — — — — — see pages 14-15 REPLACABLE TIP SEAL —...
  • Page 11: Maintenance And Cleaning

    MAINTENANCE AND CLEANING Maintenance of air-assist airless spray guns 4. Engage the gun trigger safety switch into the locked includes three areas: position (move down). • fluid tip wear and replacement 5. Remove the fluid or twist tip and place it in a closed •...
  • Page 12 MAINTENANCE MAINTENANCE — DISASSEMBLY Disassembly 14mm 16mm 19mm 14mm 16mm 77-3130-R1.0 Page # www.carlisleft.com 12 / 16 77-3130-R2 (3/2018)
  • Page 13 MAINTENANCE MAINTENANCE MAINTENANCE — ASSEMBLY Assembly Assembly 49-62 Nm 49-62 Nm 19mm 19mm [11-14 ft-lbs] [11-14 ft-lbs] MAINTENANCE MAINTENANCE MAINTENAN Assembly Assembly Assembly 80-98 Nm [18-22 ft-lbs] 14mm 16mm 17-20 Nm 22-26 Nm 22-26 Nm [13-15 ft-lbs] [5-6 ft-lbs] [5-6 ft-lbs] 14mm 14mm 16mm...
  • Page 14 TROPHY AA TIP OFFERING STANDARD TIP SIZES OFFERED STANDARD TIP SIZES OFFERED PART FAN WIDTH CAPACITY PART FAN WIDTH CAPACITY ORIFICE ORIFICE NUMBER NUMBER RS-0702 50mm [2in] RS-1906 150mm [6in] RS-0704 100mm [4in] RS-1908 200mm [8in] .18mm 106 CC [.007in] [.028 GPM] RS-0706 150mm [6in]...
  • Page 15 TROPHY AA TIP OFFERING FINE FINISH TIP SIZES OFFERED TWIST TIP SIZES OFFERED PART FAN WIDTH CAPACITY REPLACEABLE PART FAN WIDTH CAPACITY ORIFICE ORIFICE NUMBER SEAL NUMBER **** RS-0909-F 250mm [10in] 9-211-75 .28mm [.011in] 454 CC [.120 GPM] .23mm 148 CC RS-5858-K5 [.009in] [.039 GPM]...
  • Page 16: Warranty Policy

    This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance provided may invalidate any warranty.

This manual is also suitable for:

Binks 1600-hf seriesBinks 1600-ht series

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