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Summary of Contents for Alfa IN PEGAS 101 PLASMA
- Page 1 PLASMA CUTTING MACHINE PEGAS 101 PLASMA OPERATING MANUAL ALFA IN a.s © www.alfain.eu PEGAS 101 PLASMA manual EN 12...
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Page 2: Table Of Contents
MAIN PARTS OF THE MACHINE ............11 ACCESSORIES ..................13 GETTING STARTED ................15 CUTTING ....................17 MAINTENANCE ..................20 10. STATEMENT OF WARRANTY .............. 23 11. DISPOSAL ..................... 24 12. WARRANTY LIST .................. 24 ALFA IN a.s © www.alfain.eu... -
Page 3: Introduction
3/24 1. INTRODUCTION Congratulations on your new ALFA IN product. We are proud to have you as our customer and will strive to provide you with the best service and reliability in the industry. This Operating Manual has been designed to instruct you on the correct use and operation of your ALFA IN product. -
Page 4: Safety Instructions And Warnings
The kinds of fumes and gases from the plasma arc depend on the kind of metal being used, coatings on the metal, and the different processes. You must be very careful when cutting or welding any metals which may contain ALFA IN a.s © www.alfain.eu... - Page 5 In our generator this voltage is 380V. The maximum open-circuit voltage of the plasma machines is established by national and international standards (EN 60974-1) depending on the type ALFA IN a.s © www.alfain.eu...
- Page 6 2. Welding gloves 3. Welding apron and cloth 4. Welding boots RISK OVERVIEW 1. Risk of electric shock 2. Ultraviolet light and light radiation 3. Risk of inhaling gas fumes and dust particles 4. Burns 5. Noise ALFA IN a.s © www.alfain.eu...
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Page 7: Conditions Of Use
7/24 NOTE The Machine Torches (AUT) must not be used with PEGAS 101 PLASMA. It may only be used together with PEGAS 101 PLASMA CNC. NOTE 1. It is forbidden to operate a machine with damaged insulation of the cutting torch or supply cable. -
Page 8: Technical Data
During operation, the device may be the source of interference. Caution We warn users, that they are responsible for possible interference from welding. 4. TECHNICAL DATA PEGAS 101 PLASMA Method Plasma cutting Mains voltage V/Hz 3 x 400/50-60... - Page 9 9/24 Dimensions (w x l x h) 240 x 440 x 675 Weight 32,4 PEGAS 101 PLASMA CNC Method Plasma cutting Mains voltage V/Hz 3 x 400/50-60 Cutting current range 20 - 100 Open-circuit voltage U Mains protection 32 @ Max.
- Page 10 10/24 EXPLANATION OF TERMS (VALID ONLY WHILE USING ALFA IN ALFATEC CNC SYSTEM) Productive Pierce / cutting (I max) means a cutting process whereby the plasma is set to the maximum cutting current and a good cut quality is achieved.
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Page 11: Main Parts Of The Machine
1. LED indicator flashes – the Retaining Cup isn’t on or is fitted badly 2. LED indicator shines – low gas pressure ALFA IN a.s © www.alfain.eu... - Page 12 LED indicator – arc burning – after you press the torch button, it shines, on the torch is a voltage Switch Setting of gas flow Continuous cutting Cutting material with gaps – Caution! Higher wear of nozzles and electrodes Gas fitting Controller Mains cable Switch ON/OFF ALFA IN a.s © www.alfain.eu...
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Page 13: Accessories
13/24 6. ACCESSORIES PART OF DELIVERY Pos. Code Description Earthing cable PEGAS 101 3 m Picture 2 – Torch SVH-105 – spare parts ALFA IN a.s © www.alfain.eu... - Page 14 Shield Cup body 20-70A 7071 Shield Cup body 80-105A 7073 Shield Cup 20-70A 7072 Shield Cup 85-105A 7074 Tip gouging 45A (pkg.10) 7075 Tip gouging 70A (pkg.10 7153 Tip 105A (pkg.10) 7154 Shield Cap machine 20-105A ALFA IN a.s © www.alfain.eu...
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Page 15: Getting Started
2. Check completeness of the mounted cutting torch. 3. Connect the torch to the connector. By means of the thorn (part of the delivery) press the safety pin. Turn the nut of the connecter clock wise and ALFA IN a.s © www.alfain.eu... - Page 16 6. Maximal size of solid particles 15 microns. 7. The minimal size of an air tank is 50 l. 8. No additional oiling if the pressure air is permitted. That could damage the plasma machine and the cutting torch. ALFA IN a.s © www.alfain.eu...
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Page 17: Cutting
Carbon steel – material thickness and recommended cutting S 105 tips Cutting 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 current 4546 50 A (1,0) 4547 70 A (1,2) 4548 100 A (1,4) ALFA IN a.s © www.alfain.eu... - Page 18 Immediate turn-off only in case of emergency. 3. Ensure a good el. Contact of the work lead clamps and cutting material. 4. Check and timely exchange cutting tips and the electrodes. Lifetime of these ALFA IN a.s © www.alfain.eu...
- Page 19 6. Unplug the machine from the mains before any intervention inside the machine. 7. PEGAS 101 PLASMA is adapted for use with torch Plasma SVH-105. This combination comply with EN 60974-7 Article 10.1.4. Using any other type and design of a torch must be approved by ALFA IN a.s.
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Page 20: Maintenance
8. The person carrying out the servicing needs and repairs must know what to look at, what to look for and what to do. ALFA IN a.s © www.alfain.eu... - Page 21 Lubrication must be performed in the following cases: 1. If is any difficulty in the movement of the electrode holder. 2. After the period of the prolonged inactivity. Note: Thoroughly clean the electrode holder before lubricating it! ALFA IN a.s © www.alfain.eu...
- Page 22 Torch fault when Yellow LED A5 (thermal switch on the protection) always on. machine Torch fault during Yellow LED A5 (thermal normal working protection) always on. process Cutting torch Accessory Red LED A8 blink. disconnection ALFA IN a.s © www.alfain.eu...
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Page 23: Statement Of Warranty
3. ALFA IN will repair or replace, at its discretion, any warranted parts or components that fail due to defects in material or workmanship within the warranty period. -
Page 24: Disposal
As a warranty list serves proof of purchase (invoice) on which is the serial number of the machine, eventually a warranty list below, which is filled in by an authorized dealer. Serial number: Day, month (written in words) and year of sale: Stamp and dealer signature: ALFA IN a.s © www.alfain.eu...
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