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Summary of Contents for ESDEC CLICKFIT EVO
- Page 1 MANUAL MOUNTING SYSTEM FOR STEEL ROOFING landscape orientation portrait orientation Mounting system for solar panels on trapezoidal steel roofing and corrugated steel roofing Rev. 30.0120 © ESDEC BV 2020...
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Page 2: Table Of Contents
CONTENTS page 1. Introduction 2. General installation conditions 3. Product description 4. Parts overview 4.1 Exploded view mounting system in landscape orientation 4.2 Exploded view mounting system in portrait orientation 4.3 Parts list mounting system in landscape orientation Parts list mounting system in portrait orientation 5. -
Page 3: Introduction
Carefully read the manual, so you are fully familiar with its contents. Carefully follow the instructions in the manual. Always perform actions in the right order. Keep the manual in a safe and dry place. If the manual is lost, a new copy can be downloaded from www.esdec.com. 2. General installation conditions General A failure to comply with the regulations stated in this document may cause all warranty and product liability claims to become void. - Page 4 Removal and dismantling Dispose of the product in compliance with local laws and regulations. Warranty Warranty according to the terms of warranty and the terms and conditions of Esdec BV. These can be found on the website www.esdec.com Liability The manufacturer shall not be held liable for any damage or injury caused by a failure to (strictly) comply with the safety regulations and instructions in this manual or due to carelessness during the installation of the product described in this document and any accessories.
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Page 5: Product Description
3. Product description The mounting system is made of mounting profiles and the required mounting materials to mount the solar panels in landscape or portrait orientation on the trapezoidal or corrugated steel roof. The mounting system for steel sheet roofing can be used for all steel roofs, including the common corrugated or trapezoidal steel roofs. -
Page 6: Exploded View Mounting System In Portrait Orientation
4.2 Exploded view mounting system in portrait orientation Rev. 30.01.20 MANUAL MOUNTING SYSTEM FOR STEEL ROOFING... -
Page 7: Parts List Mounting System In Landscape Orientation
4.3 Parts list mounting system in portrait orientation 4. Self-tapping screw 6.0x25mm Torx 30 Product no.: 100-8080 1. Solar panel 2. Mounting profile steel roof ‘Optimizer ready’ 5. End clamp support grey landscape Product no.: 100-8065 Product no.: 100-8050 5B. End clamp support black Product no.: 100-8065-B 2A. -
Page 8: Mounting Preparations
5. Mounting preparations 5.1 Tools and accessories check The following is a list of the required tools / aids: Marker / crayon Brush Tape measure Battery drill Metal saw Safety gloves Safety glasses Safety helmet Safety clothing Safety clothing Face mask Hearing protection Scaffold or stable, safe ladder... -
Page 9: Determining And Measuring Position Of Solar Panels
5.3 Determining and measuring position of solar panels When determining the position of the solar panels on the sloped roof, it is very important to pay attention to the position of the sun during the day and the entire year. Place the panels on a roof surface that has a minimum amount of shade. Shade from a chimney, dormer, tree or adjacent building negatively impacts the yield of the solar panels. -
Page 10: Installation Mounting System In Landscape Orientation
6. Parts list mounting system in landscape orientation 6.1 Positioning the mounting profiles Note! In case of a corrugated steel roof, the mounting profile steel roof ‘Optimizer ready or Basic’ landscape should be equipped with an EPDM adapter profile on the bottom (see chapter 8.2 in the attachment). You can determine the position of the mounting profiles based on the location of the solar panels on the roof. -
Page 11: Attaching The Mounting Profiles
6.2 Attaching the mounting profiles 1. Mark the centre of the open part of the corrugated roof sheet and use a crayon or marker to demarcate the location of the mounting profiles in a clear line. Only the top row of mounting profiles should be mounted below the panel with the largest part of the mounting profile. -
Page 12: Mounting The Mounting Rail Cable Clip Optimizer Ready And Optimizer (Optional)
6.3 Mounting the mounting rail cable clip optimizer ready and optimizer (optional) Note! Do not attach cable clips and optimizers to the top row of mounting profiles, row 1. The cable clips and optimizers can only be connected to the rows that have the 200-mm side of the mounting profile at the top (above the universal module clamp). -
Page 13: Mounting 1St Solar Panel On Mounting Profiles
6.4 Mounting 1st solar panel on mounting profiles 1. Click the universal module clamp onto the top two mounting profiles. 2. Slide the end clamp support onto the mounting profiles and slide the end clamp support over the universal module clamp. 3. -
Page 14: Mounting Other Solar Panels On The Mounting Profiles
6.5 Mounting other solar panels on the mounting profiles 1. Slide the next solar panel between the mounting profiles and the universal module clamps. Afterwards, tighten the universal module clamps. Note! The torque for the screw connection is 4.5 Nm (max. 6.5 Nm). Repeat this step if there are more intermediate panels. -
Page 15: Final Assembly / Multiple Rows
6.6 Final assembly / multiple rows 1. In order to get a connected solar panel surface, slide the adjacent solar panels against the row of solar panels. 2. Repeat the steps from chapter 6.4 - 6.5. The solar panel field is now complete! Click! Rev. -
Page 16: Installation Mounting System In Portrait Orientation
7. Installation mounting system in portrait orientation 7.1 Positioning the mounting profiles You can determine the position of the mounting profiles based on the location of the solar panels on the roof. The mounting profiles should be positioned at distance A in the upwards direction of the steel roof. Make sure the hole pattern of the mounting profile corresponds to the pitch of the centre of the open part of the corrugated sheet. -
Page 17: Attaching The Mounting Profiles
7.2 Attaching the mounting profiles 1. Mark the centre of the open part of the corrugated roof sheet and use a crayon or marker to demarcate the location of the mounting profiles in a clear line. 2. Place the mounting profiles along the line marked on the roof. Make sure the mounting profiles are perpendicular to the open part of the corrugated sheet. -
Page 18: Mounting The Mounting Rail Cable Clip Optimizer Ready And Optimizer
7.3 Mounting the mounting rail cable clip optimizer ready and optimizer (optional) 1. Click the cable clip onto the mounting rail, below the panel. One cable clip is used per solar panel. Note! Make sure the cable clip is placed between the upwards open parts of the roof sheet. (See detail below, optimizer zone) 2. -
Page 19: Mounting 1St Solar Panel On Mounting Profiles
7.4 Mounting 1st solar panel onto mounting profiles 1. Click the universal module clamp onto the top two left mounting profiles. Then slide them to the centre of the mounting profile. 2. Slide the end clamp support onto the mounting profiles and slide the end clamp support over the universal module clamp. 3. -
Page 20: Mounting Other Solar Panels On The Mounting Profiles
7.5 Mounting other solar panels on the mounting profiles 1. Slide the next solar panel between the mounting profiles and the universal module clamps. Note! Make sure the module clamp is always between the screw locations. Screw the universal module clamps in place. Note! The torque for the screw connection is 4.5 Nm (max. -
Page 21: Final Assembly 1St Row Of Adjacent Solar Panels
7.6 Final assembly 1st row of adjacent solar panels 1. Slide the last solar panel in the row between the mounting profiles and the universal module clamps. Afterwards, tighten the universal module clamps. Note! The torque for the screw connection is 4.5 Nm (max. 6.5 Nm). 2. -
Page 22: Final Assembly / Multiple Rows Below Each Other
7.7 Final assembly / multiple rows below each other 1. In order to get a connected solar panel surface, slide the solar panels below against the row of solar panels. 2. Repeat the steps from chapter 7.4 - 7.5 and finalise the solar panels according to step 1 - 5 below. The solar panel field is now complete! Click! Rev. -
Page 23: Attachments
8. ATTACHMENT 8.1 Table General conditions: Wind zones 1 to 3, terrain category II and III. (NEN 1991-1-4) Landscape 1,65 2,08 Maximum surface solar panels in m2 Maximum height in m 1160 1160 Maximum wind load (thrust) in N/m2 Mounting profiles per single solar panel Screws per mounting profile Portrait Maximum surface solar panels in m2... -
Page 24: Mounting The Mounting Profile Optimizer Ready To The Adapter Profile
8.2 Mounting the mounting profile optimizer ready to the adapter profile for corrugated steel roofing Note! In case of a corrugated steel roof, the mounting profile steel roof ‘Optimizer ready or Basic’ landscape should be equipped with an EPDM adapter profile on the bottom. The EPDM adapter profile has an indentation at the bottom, allowing it to properly fit the corrugated steel roof.
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