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Grunbeck pureliQ:KX Operation Manual

Cliqlock fine filter
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Fine filter | pureliQ:KX, pureliQ:KDX
Operation manual

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Summary of Contents for Grunbeck pureliQ:KX

  • Page 1 We understand water. Fine filter | pureliQ:KX, pureliQ:KDX Operation manual...
  • Page 2 Central Contact Germany Sales +49 9074 41-0 Service +49 9074 41-333 service@gruenbeck.de Availability Monday to Thursday 7:00 am - 6:00 pm Friday 7:00 am – 4:00 pm Subject to technical modifications. © by Grünbeck Wasseraufbereitung GmbH Original operation manual Edition: July 2024 Order no.: 100263039900_en_015...

  • Page 3: Table Of Contents

    Table of contents Table of contents Checking the product ..... 34 Introduction ........4 Setting the month display ....35 Setting the pressure reducer Validity of the manual ...... 5 (pureliQ:KDX) ........ 36 Other applicable documents .... 5 Handing over the product to the Product identification .......

  • Page 4: Introduction

    Introduction Introduction This manual is intended for owners/operating companies, users, as well as qualified specialists, and ensures the safe and efficient han- dling of the product. The manual is an integral part of the product. ● Carefully read this manual and the component instructions contained therein before you operate your product.

  • Page 5: Validity Of The Manual

    Introduction 1.1 Validity of the manual This manual applies to following products: ● Fine filter pureliQ:KX ● Fine filter pureliQ:KDX 1.2 Other applicable documents In the interests of sustainability, we provide the product data sheet, checklists and these instructions on our homepage for you to down- load.

  • Page 6: Product Identification

    Introduction 1.3 Product identification You can identify your product by means of the product designation and the order number on the type plate. ► Check whether the products indicated in chapter 1.1 corre- spond to your product. The type plate is located on the side of the filter. Designation Designation DVGW test mark...

  • Page 7: Symbols Used

    Introduction 1.4 Symbols used Symbol Meaning Danger and risk Important information or prerequisite Useful information or tip Written documentation required Reference to further documents Work that may only be carried out by qualified specialists Work that must be carried out by qualified electricians only Work that is only allowed to be carried out by technical service per- sonnel 7 | 64...

  • Page 8: Depiction Of Warnings

    Introduction 1.5 Depiction of warnings This manual contains information with which you must comply for your own personal safety. The information and instructions are high- lighted by a warning symbol and are structured as shown below: 1.1.1.1 SIGNAL WORD 1.1.1.2 Type and source of the hazard ●...

  • Page 9: Requirements For Personnel

    Introduction 1.6 Requirements for personnel During the individual life cycle phases of the product, different peo- ple carry out work tasks on the product. This work requires different qualifications. 1.6.1 Qualification of personnel Personnel Prerequisites • No special expertise required User •...

  • Page 10: Personal Protective Equipment

    Introduction 1.6.2 Authorisations of personnel The following table describes which activities are allowed to be per- formed by whom. User Owner Qualified Technical /operating specialist service company Transport and storage Installation and mounting Start-up Operation and handling Cleaning Inspection Maintenance Semi-annually Annually Troubleshooting...

  • Page 11: Safety

    Safety Safety 2.1 Safety measures ● Only operate your product if all components are installed properly. ● Obey the local regulations on drinking water protection, acci- dent prevention and occupational safety. ● Do not make any changes, alterations or extensions on your product.
  • Page 12 Safety 2.1.2 Group of persons requiring protection ● Children must not play with the product. ● This product is not designed to be used by persons (including children) with reduced capabilities, lack of experience or lack of knowledge. Unless they are supervised, have been in- structed on the safe use of the product and understand the re- sulting hazards.

  • Page 13: Product-Specific Safety Instructions

    Safety 2.2 Product-specific safety instructions WARNING Excessive contamination of the filter element ● Health risk due to contamination of the drinking water. ► Comply with the intervals for inspection and replacement of the filter element (according to DIN EN 806-5 every 6 months at the latest).

  • Page 14: Product Description

    Product description Product description 3.1 Intended use ● The fine filters pureliQ:KX and pureliQ:KDX are designed for the filtration of drinking water. ● The fine filter pureliQ:KDX with pressure reducer in addition is suitable for the adjustment of the outlet pressure on the with- drawal side in order to maintain the max.

  • Page 15: Foreseeable Misuse

    Product description 3.1.1 Foreseeable misuse ● The filters are not suitable for circulation water that is treated with chemicals. ● The filters are neither suitable for oils, greases, solvents, soaps and other lubricating media, nor for the separation of water-soluble substances. 15 | 64...

  • Page 16: Product Components

    Product description 3.2 Product components 16 | 64...

  • Page 17: Functional Description

    Product description Designation Designation Slip-on coupling for cliQlock Filter element basic module Filter cylinder O-ring Maintenance ring with month indicator Filter cylinder Pressure reducer handwheel Filter bell cover Pressure gauge Inspection window Support mesh 3.3 Functional description The unfiltered drinking water flows into the filter through the inlet side and from the outside in through the filter element and to the pure water outlet.

  • Page 18: Transport And Storage

    Transport and storage Transport and storage 4.1 Transport ► Transport the product in its original packaging only. ► Obey the symbols and instructions on the packaging. 4.2 Storage ► When storing it, protect the product from the effects of the following: •...

  • Page 19: Installation

    Installation Installation The installation of the product represents a major intervention into the drinking water system and must be carried out by a qualified specialist only. In accordance with DIN EN 806-2 and DIN EN 1717, the product is installed in the cold water pipe downstream of the water meter and upstream of distribution pipes and the appliances to be protected.
  • Page 20 Installation Installation example in vertical pipe Designation Designation Inlet shut-off valve cliQlock basic module Safety device protectliQ Outlet shut-off valve 20 | 64...
  • Page 21 Installation Installation example in conjunction with softliQ:SE connection module Designation Designation cliQlock basic module Water softener softliQ:SE softliQ:SE connection module 21 | 64...

  • Page 22: Requirements For The Installation Site

    Installation 5.1 Requirements for the installation site Obey the local installation directives, general guidelines and tech- nical specifications. ● Protection from frost, severe heat exposure and direct sun- light ● Protection from chemicals, dyes, solvents and their vapours ● Ambient temperature and radiation temperature in the imme- diate vicinity •...
  • Page 23 Installation Required space ● There must be a clearance of at least 500 mm in front of the product for operation. ● A downward clearance of at least 150 mm must be available to change the filter element. Water installation ●...

  • Page 24: Checking The Scope Of Supply

    Installation 5.2 Checking the scope of supply Depending on your order, you will receive the fine filter pureliQ:KX or the pureliQ:KDX fine filter with pressure reducer. The cliQlock basic module is not included in the scope of delivery. Designation Designation...

  • Page 25: Water Installation

    Installation 5.3 Water installation The cliQlock basic module must already be installed. The filter can be mounted in a horizontal or vertical pipe. 5.3.1 Pre-installing the cliQlock basic module Install the cliQlock basic module in accordance with the mounting instructions. Designation cliQlock basic module in flow direction from the left (bracket points down- wards)
  • Page 26 Installation 5.3.2 Connect the filter to the cliQlock basic module 1. Press the cliQlock clamp together slightly. 2. Slowly pull the cliQlock clamp out. 3. Pull out the closing cap for the cliQlock module system, if available. a Keep the closing cap for the cliQlock module system. 26 | 64...
  • Page 27 Installation 4. Insert the filter with the plug-in coupling into the cliQlock basic module as far as it will go. a Check that the filter is fully inserted to the stop - other- wise the cliQlock clamp cannot be inserted. 5.
  • Page 28 Installation 7. Note the nominal connection diameter (DN) of the cliQlock basic module on the type plate. » The filter is mounted in the cliQlock basic module. 28 | 64...
  • Page 29 Installation 5.3.3 Removing the filter from the cliQlock basic module When removing the filter, the plug-in coupling can get stuck in the cliQlock basic module. ► Use hygiene gloves when carrying out this work. ► Observe the following when removing the filter: 1.

  • Page 30: Installing The Filter In The Softliq:se Connection Module

    Installation 5.4 Installing the filter in the softliQ:SE connec- tion module The pureliQ:KX/KDX filters for the cliQlock module system can be connected to the softliQ:SE connection module. A small amount of water may escape when installing the filter. ► Install the filter as follows: 1.
  • Page 31 Installation 5.4.1 Open the connection module 1. Press the cliQlock clamp together slightly. 2. Slowly pull the cliQlock clamp out. 3. Pull out the closing cap for the cliQlock module system. a Keep the closing cap for the cliQlock module system. 31 | 64...

  • Page 32: Inserting The Filter Element

    Installation 5.4.2 Inserting the filter element 1. Insert the filter with the plug-in coupling into the cliQlock con- nection module as far as it will go. a Check that the filter is fully inserted to the stop - other- wise the cliQlock clamp cannot be inserted. 2.
  • Page 33 Installation 4. Check the tight fit of the filter in the connection module. a Pull gently on the filter. 5. When mounting horizontally, ensure that the connection mod- ule with the filter is securely supported against the wall sur- face. a If necessary, adjust the handwheel of the wall support until it presses against the wall surface.

  • Page 34: Start-Up

    Start-up Start-up The initial start-up of the product must be carried out by technical service personnel only. 6.1 Checking the product 1. Open the shut-off valves. 2. Open the nearest water withdrawal point after the filter as far as it will go. »...

  • Page 35: Setting The Month Display

    Start-up 6.2 Setting the month display Via Grünbeck’s myProduct app, you will receive a message about the timely replacement of the filter element (refer to chapter 7.1). ► Set the maintenance ring to the month of the next mainte- nance (alternatively, to the month of the next replacement of the filter element –...

  • Page 36: Setting The Pressure Reducer (Pureliq:kdx)

    Start-up 6.3 Setting the pressure reducer (pureliQ:KDX) The pressure reducer is factory-set to 4 bar. You can change this value as follows: 1. Set the desired holding pressure on the handwheel for pres- sure reducer (turn anti clockwise = pressure increase, turn clockwise = pressure reduction).

  • Page 37: Handing Over The Product To The Owner/Operating Company

    Start-up 6.4 Handing over the product to the owner/oper- ating company ► Explain to the owner/operating company how the product works. ► Use the manual to brief the owner/operating company and answer any questions. ► Inform the owner/operating company about the need for in- spections and maintenance.

  • Page 38: Operation/Handling

    Operation/handling Operation/handling The product is operated automatically and does not require any manual operation. CAUTION Unlock the cliQlock module system under pressure ● Bumping, hitting through filter ► Shut off the water supply before operating the cliQlock mod- ule system. ►...

  • Page 39: Maintenance And Repair

    Maintenance and repair Maintenance and repair Maintenance and repair includes the cleaning, inspection and ser- vicing of the product. The responsibility for inspection and maintenance is subject to local and national requirements. The owner/operating company is re- sponsible for compliance with the prescribed maintenance and re- pair work.

  • Page 40: Intervals

    Maintenance and repair 8.2 Intervals Regular work is necessary in order to ensure proper functioning of the product in the long term. DIN EN 806-5 recommends regular maintenance to ensure trouble-free and hygienic operation of the product. ► As the owner/operating company, determine which compo- nents have to be inspected and maintained at which intervals (load-dependent).

  • Page 41: Inspection

    Maintenance and repair 8.3 Inspection You, as owner/operating company, can carry out the regular inspec- tions yourself. ► Conduct an inspection at least every 2 months. 1. Check the installation for leaks and function. 2. Read the static pressure (zero flow) of pureliQ:KDX. 3.

  • Page 42: Maintenance

    Maintenance and repair 8.4 Maintenance Used filter element and contaminated support WARNING mesh ● Risk of infection due to contamination ► Comply with the intervals for inspection and replacement of the filter element (according to DIN EN 806-5 every 6 months at the latest).
  • Page 43 Maintenance and repair 8.4.1.2 Dismantling the filter cylinder 1. Turn the filter cylinder cover to the left or right. 2. Pull the filter cylinder cover downwards. 3. Screw on the filter cylinder by hand. Use a strap spanner if re- quired.
  • Page 44 Maintenance and repair 8.4.1.3 Changing the filter element hygienically For hygienic reasons, do not touch the new filter element and the support mesh with bare hands. ► Use hygienic gloves. 1. Pull off the filter cylinder and the O-ring. 2. Pull the used filter element off the support mesh. a Dispose of the used filter element (refer to chap- ter 11.2).
  • Page 45 Maintenance and repair b Check the sealing surfaces and the filter cylinder O-ring for cleanliness. c Replace the filter cylinder O-ring if required. 8.4.1.4 Cleaning the support mesh Do not use any cleaning agents to clean the support mesh. ► Clean the support mesh in case of major impurities. 1.
  • Page 46 Maintenance and repair 8.4.1.5 Check for leaks 1. Check that the filter cylinder is screwed into the filter head as far as it will go. 2. Open the shut-off valves upstream and downstream from the filter. 3. Fully open a water withdrawal point (generate max. flow). 4.
  • Page 47 Maintenance and repair 8.4.1.6 Attaching the filter cylinder cover 1. Fit the filter cylinder cover with the inspection window facing forwards. a Slide the filter cylinder cover upwards - take the notch into account. 2. Check the water pressure of the pureliQ:KDX: a Fully open a water withdrawal point and read the flow pressure on the pressure gauge.

  • Page 48: Annual Maintenance

    Maintenance and repair 8.4.2 Annual maintenance The work below must be carried out by a qualified specialist only. If a leak or malfunction is detected, conduct a wear test in addition to the semi-annual maintenance: 1. Check the tight fit of the filter on the cliQlock basic module. a Pull on the filter plug and swivel it.
  • Page 49 Maintenance and repair ► If the connection point is leaking, proceed as follows. The water pipe and the filter must be depressurised. ► Ensure that the shut-off valves upstream and downstream from the product are closed. 3. Detach the filter from the cliQlock basic module. a Pull out the cliQlock clamp.
  • Page 50 Maintenance and repair Designation Designation Flat seals for the water meter Non-return valve screw connection Blind plug with O-ring for dos- Seal of the non-return valve ing valve 6. If necessary, dismantle the cliQlock basic module and check the seals on the water meter screw connections for wear. 7.

  • Page 51: Consumables

    Maintenance and repair 8.5 Consumables NOTE The filter element must not be cleaned. ● Risk of hygienic contamination. ► Dispose of the used filter element. Tested according to DVGW (German Association of the Gas and Water Industry) Illustration Product Order no. 100 µm filter cartridge (2x) 101 272e Not tested according to DVGW (German Association of the Gas...

  • Page 52: Wearing Parts

    Maintenance and repair 8.7 Wearing parts Wearing parts are only allowed to be replaced by a qualified spe- cialist. Wearing parts are listed below: ● Seals (O-rings) (Seal set for filter cylinder and support mesh, order no. 101625e) ► Have the seals replaced in the event of leaks, damage or distortions.

  • Page 53: Service Kits

    Maintenance and repair 8.8 Service Kits 8.8.1 Service kits for pureliQ:KX Designation Designation O-ring support mesh O-ring filter cylinder Support mesh Filter cylinder Designation consisting of Order no. • Seal kit 101 671e Service kit I • Support mesh • Service kit I...
  • Page 54 Maintenance and repair 8.8.2 Service kits for pureliQ:KDX Designation Designation Pressure gauge Pressure reducer O-ring support mesh O-ring filter cylinder Support mesh Filter cylinder Designation consisting of Order no. • Seal kit 101 673e Service kit III • Support mesh •...

  • Page 55: Fault

    Fault Fault Contaminated drinking water due to stagnation WARNING ● Infectious diseases ► Have malfunctions eliminated immediately. 9.1 Observations Observation Explanation Remedy ► Fully open the shut-off Water pressure at the The shut-off valves are withdrawal point too not fully open valves ►...
  • Page 56 Fault Observation Explanation Remedy ► Check O-rings and Water loss in the sys- Faulty joint tem (leakage) seals for deformations or wear and tear ► Check filter head for damage ► Check cliQlock basic module checked for damage ► Have leaky components replaced by a qualified specialist If a fault cannot be rectified, further measures can be taken by the...

  • Page 57: Decommissioning

    Decommissioning 10 Decommissioning It is not necessary to take your product out of operation. In case of longer absences, e.g. holidays, precautionary hygiene measures according to VDI 3810-2 and VDI 6023-2 must be taken in order to maintain drinking water hygiene after downtimes. 10.1 Temporary standstill ►...

  • Page 58: Dismantling And Disposal

    Dismantling and disposal 11 Dismantling and disposal 11.1 Dismantling The work described herein represents an intervention into your drinking water system. ► Have this work performed by qualified specialists only. 1. Close the shut-off valve upstream from the filter. 2. Open a water withdrawal point and wait for a few seconds. »...
  • Page 59 Dismantling and disposal ► Remove the filter: 1. Pull out the cliQlock clamp. 2. Pull the filter out of the cliQlock basic module. 3. Insert the closing cap into the cliQlock basic module. 4. Secure the closing cap with the cliQlock clamp. »...

  • Page 60: Disposal

    Dismantling and disposal 11.2 Disposal ► Comply with the applicable national regulations. Packaging ► Dispose of the packaging in an environmentally sound man- ner. NOTE Risk to the environment due to incorrect disposal ● Packaging materials are valuable raw materials and can be reused in many cases.
  • Page 61 Dismantling and disposal Product If this symbol (crossed-out wheelie bin) is on the product, this prod- uct or its electrical and electronic components, must not be dis- posed of as household waste. ► Use the available collection points for the disposal of your product.
  • Page 62 Dismantling and disposal Notes ___________________________ ___________________________ ___________________________ ___________________________ ___________________________ ___________________________ ___________________________ ___________________________ ___________________________ ___________________________ ___________________________ ___________________________ ___________________________ ___________________________ ___________________________ 62 | 64...
  • Page 63 Publisher's information Technical documentation If you have any questions or suggestions regarding this operation manual, please contact the Tech- nical Documentation Department at Grünbeck Email: dokumentation@gruenbeck.de...
  • Page 64 Grünbeck Wasseraufbereitung GmbH Josef-Grünbeck-Str. 1 89420 Hoechstaedt; Germany +49 9074 41-0 +49 9074 41-100 info@gruenbeck.com For more information go to www.gruenbeck.com www.gruenbeck.com...

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