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Grunbeck Cl 1.5 i Operation Manual

Dosing systems geno-schlauflex
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Edition June 2019
Order no. 100117320000_en_014
Operation Manual
Dosing systems GENO-Schlauflex
GENO-Schlauflex chlorine dosing system
GENO-Schlauflex for pH regulation dosing system
Cl 1.5 i,
Cl Duo 1.5 i,
pH 1.5 i

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Summary of Contents for Grunbeck Cl 1.5 i

  • Page 1 Operation Manual Dosing systems GENO-Schlauflex Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i GENO-Schlauflex chlorine dosing system GENO-Schlauflex for pH regulation dosing system Edition June 2019 Order no. 100117320000_en_014...

  • Page 3: Table Of Contents

    4 | Installation of the dosing group Lv-K ......................18 5 | Installation of the dosing group 2.71 ......................23 6 | Installation of the GENO-Schlauflex Cl 1.5 i and pH 1.5 i dosing systems ..........25 7 | GENO Duo switch box suction lance installation..................25 8 | Installation of the hose lines ..........................26...
  • Page 4 Dosing system GENO-Schlauflex Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i Publisher's information All rights reserved. Copyright by Grünbeck Wasseraufbereitung GmbH  Printed in Germany Effective with the date of edition indicated on the cover sheet. -We reserve the right to modifications, especially with regard to...
  • Page 5 Dosing system GENO-Schlauflex-Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i EU Declaration of Conformity This is to certify that the system designated below complies with the safety and health requirements of the applicable European Directives in terms of its design, construction and execution.

  • Page 6: A General

    Dosing system GENO-Schlauflex Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i General 1 | Preface Thank you for opting for a Grünbeck product. Backed by dec- ades of experience in the area of water treatment, we provide customised solutions for all kind of processes.

  • Page 7: General Safety Information

    Dosing system GENO-Schlauflex-Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i 2 | General safety information Only persons who have read and understood this operation Operating personnel manual are permitted to work with our systems and devices. The safety information in particular are to be strictly adhered to.

  • Page 8: Shipping And Storage

    Dosing system GENO-Schlauflex Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i 3 | Shipping and storage Caution! The systems and devices may be damaged by frost or high temperatures. Protect from frost during shipping and stor- age! Do not install or store the systems or devices next to ob- jects which radiate a lot of heat.

  • Page 9: B Basic Information

    Dosing system GENO-Schlauflex-Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i Basic information 1 | General information about the GENO-Schlauflex dosing system The dosing systems GENO-Schlauflex-CI 1.5 i, GENO-Schlauflex-Cl Duo 1.5 i for chlorine dosing and GENO- Schlauflex-pH 1.5 i for pH dosing have been specially designed for use in private swimming pools.

  • Page 10: C Product Description

    Dosing system GENO-Schlauflex Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i Product description 1 | Type plate The type plate is on the housing of the GENO-Schlauflex. To speed up the processing of your enquiries or orders, please specify the data shown on the device type plate when contacting Grünbeck.

  • Page 11: Functional Description Of The Dosing System

    Dosing system GENO-Schlauflex-Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i 3 | Functional description of the dosing system The GENO-Schlauflex hose dosing pump of the dosing system draws the corresponding chemical from a canister by means of a suction lance.

  • Page 12: Product Components Geno-Schlauflex Hose Dosing Pump

    Dosing system GENO-Schlauflex Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i 4 | Product components GENO-Schlauflex hose dosing pump Fig. C-1: Product components GENO-Schlauflex hose dosing pump Connection on the suction Pump housing cover Wall box side Cover Pump hose incl.

  • Page 13: Technical Specifications

    Dosing system GENO-Schlauflex-Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i 5 | Technical specifications Table C-1: Technical specifications GENO-Schlauflex dosing system Cl 1.5 i pH 1.5 i Cl Duo 1.5 i Connection data Hose connection size (od x id)

  • Page 14: Suction Lance

    Dosing system GENO-Schlauflex Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i 6 | Suction lance By means of the suction lance, the hose dosing pump draws the chemical from the chemical container. The suction lance is equipped with one or two suction lines and one or two return lines.

  • Page 15: Suction Lance 4/6 For Hose Dosing Pump

    Dosing system GENO-Schlauflex-Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i 6.1 Suction lance 4/6 for hose dosing pump PVC return pipe (id = 6; od = 8, l = 2000) PVC suction line (id = 4; od = 6, l = 2000)

  • Page 16: Suction Lance 4/6 For 2 Hose Dosing Pumps

    Dosing system GENO-Schlauflex Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i 6.2 Suction lance 4/6 for 2 hose dosing pumps Suction line pump 2 (id = 4. Od = 6) Suction line 1 (id = 4; od = 6) Return line pump 1 (id = 6;...

  • Page 17: Scope Of Supply

    Dosing system GENO-Schlauflex-Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i 9 | Scope of supply Order no. Dosing system GENO-Schlauflex-Cl 1.5 i 203 586 Consisting of: • GENO-Schlauflex1.5 i hose dosing pump • Suction lance 4/6 for hose dosing pump (order no.

  • Page 18: Accessories

    Dosing system GENO-Schlauflex Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i 10 | Accessories Order no. 210 880 • Safety package for pool water (personal protective equipment) 203 576 • Mounting plate for up to two GENO-Schlauflex 1.5 idosing systems (for order no.

  • Page 19: D Installation

    Dosing system GENO-Schlauflex-Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i Installation 1 | Requirements for the installation site Caution! The system must be protected from direct sunlight and frost. Observe local installation directives, general guidelines and technical specifications.

  • Page 20: Mounting The Hose Dosing Pumps Without Mounting Plate

    Dosing system GENO-Schlauflex Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i Caution! The hose dosing pump must be installed above the level of the chemical canister. The maximum suction height (Ta- ble C-1) and the max. line lengths of the suction lance must be observed.
  • Page 21 Dosing system GENO-Schlauflex-Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i The dosing groups may only be installed in the pure water line, i.e. between the filter system and inlet jets. Furthermore, make sure that the dosing group Lv-K is installed after the heat ex- changer and the pH dosing group 2.71.
  • Page 22 Dosing system GENO-Schlauflex Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i Once the ball valve has been glued into the filtrate line accord- ingly, the dosing rod must be cut to length at the turned end with a 90° angle, chamfered and glued into the PVC adapter with PVC adhesive.
  • Page 23 Dosing system GENO-Schlauflex-Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i Dosing group Lv-K Return line with downward slope (without grinding) To the pool Pressure line Power supply 230 V/50-60 Hz Suction lance GENO-Schlauflex Cl 1.5 i Connection cable for level signals...
  • Page 24 Dosing system GENO-Schlauflex Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i GENO-Schlauflex-Cl 1.5 i – Pump 1 Chemical collecting tray GENO-Schlauflex-Cl 1.5 i – Pump 2 Connection cable for level signals Return line with downward slope (without grinding) - Pump 2...

  • Page 25: Installation Of The Dosing Group 2.71

    Dosing system GENO-Schlauflex-Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i 5 | Installation of the dosing group 2.71 The installation may only be carried out by specially trained per- sonnel or a specialist company. The dosing group must be positioned so there is a shut-off pos- sibility before and after it to allow for straightforward removal for maintenance and renewal.
  • Page 26 Dosing system GENO-Schlauflex Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i Pressure line (Teflon) hose id = 4, od = 6 Length for pipe DN 6 on central axis (adapt fitting/pipe) Pipe DN 10 in hole Ø 16 mm (glue fitting/pipe)

  • Page 27: Installation Of The Geno-Schlauflex Cl 1.5 I And Ph 1.5 I Dosing Systems

    Dosing system GENO-Schlauflex-Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i 6 | Installation of the GENO-Schlauflex Cl 1.5 i and pH 1.5 i dosing systems The installation may only be carried out by specially trained per- sonnel or a specialist company.

  • Page 28: Installation Of The Hose Lines

    Dosing system GENO-Schlauflex Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i 8 | Installation of the hose lines The hose lines used must be able to withstand the correspond- ing operating pressure of the hose dosing pump. Only use genu-...
  • Page 29 Dosing system GENO-Schlauflex-Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i Caution! Push the PVC hose onto the suction-side connection by hand (without heating!). 8. Cut the corresponding pressure line (Teflon hose), between the pump and the corresponding dosing group to the correct length, straight/perpendicular and mount this using the exist- ing hose connection with union nut.

  • Page 30: Electrical Installation

    Dosing system GENO-Schlauflex Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i 9 | Electrical installation The electrical installation may only be carried out by an author- ised electrician in accordance with the regulations of the electri- cal utility and the applicable VDE regulations. The client must provide a ground fault circuit interrupter (trip current 30 mA).

  • Page 31: Geno Duo Switch Box Suction Lance Connection

    Dosing system GENO-Schlauflex-Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i Potentiometer P1 coarse speed Detection K5 Potentiometer P2 fine speed Speed control Filling button Dosing pump Microprocessor Terminals 1 + 3 Voltage supply 230 V Terminals 4 + 5...

  • Page 32: E Start-Up

    Dosing system GENO-Schlauflex Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i Start-up The work described here may only be performed by Grünbeck's technical service/authorised service company or by persons ex- pressly authorised by Grünbeck. Danger! Electrical work on the hose dosing pump is only al- lowed to be carried out when the system is de-energised.
  • Page 33 Dosing system GENO-Schlauflex-Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i Table E-1: Dosing systems, delivery volumes, potentiometer positions Dosing system Delivery vol- Pos. P1 Pos. P2 ume approx. [ml/min.] GENO-Schlauflex-Cl 1.5 i (order no. 203 586) GENO-Schlauflex-Cl Duo 1.5 i (order no.

  • Page 34: How To Start Up The Hose Dosing Pump

    Dosing system GENO-Schlauflex Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i 1 | How to start up the hose dosing pump 1. Remove the housing cover with display and operating panel. 2. Set the required delivery volume via the potentiometer.

  • Page 35: F Troubleshooting

    Dosing system GENO-Schlauflex-Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i Troubleshooting Table F-1: Eliminating errors This is what you observe This is the cause This is what to do The hose dosing pump no The pump hose has lost elastic- Renew pump hose.

  • Page 36: G Cleaning, Inspection, Maintenance, Shutdown, Spare Parts

    Dosing system GENO-Schlauflex Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i Cleaning, inspection, maintenance, shutdown, spare parts  Notes: In order to ensure the proper functioning of the system in the long term, certain tasks have to be performed at regular in- tervals.

  • Page 37: Maintenance

    Dosing system GENO-Schlauflex-Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i 3 | Maintenance Carrying out maintenance work requires specialist knowledge. This maintenance work may only be performed by Grünbeck's technical service/authorised service company or by specialist in- stallers trained by Grünbeck.

  • Page 38: Change Of The Pump Hose Incl. Connections

    Dosing system GENO-Schlauflex Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i 3.3 | Change of the pump hose incl. connections Caution! When removing the pump hose incl. connections it is possible that drops of the dosing medium could spray out! As a result, flush the hose with approx.

  • Page 39: Maintenance Of The Dosing Group 2.71

    Dosing system GENO-Schlauflex-Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i 3.4 Maintenance of the dosing group 2.71 Service the complete non-return valve on the dosing group 2.71 every six months resp. check for clogging and clean. The non-return valve and the dosing group must be replaced by Grünbeck's technical service/authorised service company during...

  • Page 40: Shutdown

    Dosing system GENO-Schlauflex Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i 4 | Shutdown The work described here may only be undertaken by Grünbeck's technical service/authorised service company. Danger! Electrical work on the hose dosing pump is only al- lowed to be carried out when the system is de-energised.

  • Page 41: Spare Parts

    Dosing system GENO-Schlauflex-Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i 5 | Spare parts You may order spare parts and consumables from your local Grünbeck representative (refer to www.gruenbeck.de) or an au- thorised specialist company (Grünbeck Wassermeister). Wearing parts: Various components are subject to a certain wear and tear or ageing and therefore are considered to be wearing parts.

  • Page 42: Operation Log

    Dosing system GENO-Schlauflex Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i 7 | Operation log Dosing system GENO-Schlauflex-Cl 1.5 i Order no. 203 586 Dosing system GENO-Schlauflex-Cl Duo 1.5 i Order no. 203 596 Dosing system GENO-Schlauflex-pH 1.5 i Order no.
  • Page 43 Dosing system GENO-Schlauflex-Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i Remarks Start-up Installer: _________________________________________________ Customer service technician: _________________________________ Company: ________________________________________________ Work time certificate (no.): ___________________________________ Date/signature: ____________________________________________ Order no. 100117320000_en Author: fsei-mrie G:\BA-100117320000_EN_014-GENO-SCHLAUFLEX_1-5_I.DOCX...
  • Page 44 Dosing system GENO-Schlauflex Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i 1st maintenance Operating values GENO-Schlauflex-Cl 1.5 i dosing capacity: [ml/min] GENO-Schlauflex-Cl Duo 1.5 i dosing capacity: Pump 1: [ml/min] Pump 2: [ml/min] GENO-Schlauflex-pH 1.5 i dosing capacity:...
  • Page 45 Dosing system GENO-Schlauflex-Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i 2nd maintenance Operating values GENO-Schlauflex-Cl 1.5 i dosing capacity: [ml/min] GENO-Schlauflex-Cl Duo 1.5 i dosing capacity: Pump 1: [ml/min] Pump 2: [ml/min] GENO-Schlauflex-pH 1.5 i dosing capacity: [ml/min]...
  • Page 46 Dosing system GENO-Schlauflex Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i 3rd maintenance Operating values GENO-Schlauflex-Cl 1.5 i dosing capacity: [ml/min] GENO-Schlauflex-Cl Duo 1.5 i dosing capacity: Pump 1: [ml/min] Pump 2: [ml/min] GENO-Schlauflex-pH 1.5 i dosing capacity:...
  • Page 47 Dosing system GENO-Schlauflex-Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i 4th maintenance Operating values GENO-Schlauflex-Cl 1.5 i dosing capacity: [ml/min] GENO-Schlauflex-Cl Duo 1.5 i dosing capacity: Pump 1: [ml/min] Pump 2: [ml/min] GENO-Schlauflex-pH 1.5 i dosing capacity: [ml/min]...
  • Page 48 Dosing system GENO-Schlauflex Cl 1.5 i, Cl Duo 1.5 i, pH 1.5 i 4th maintenance Operating values GENO-Schlauflex-Cl 1.5 i dosing capacity: [ml/min] GENO-Schlauflex-Cl Duo 1.5 i dosing capacity: Pump 1: [ml/min] Pump 2: [ml/min] GENO-Schlauflex-pH 1.5 i dosing capacity:...

This manual is also suitable for:

Cl duo 1.5 iPh 1.5 i

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