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Summary of Contents for Grunbeck clearliQ travel
- Page 1 We understand water. Water filter | clearliQ travel Operation manual ERWIN HYMER GROUP produced for...
- Page 2 Central Contact Germany Phone +49 (0)9074 41-0 Sales/Service via Fax +49 (0)9074 41-120 Availability Monday to Thursday 7:00 am - 6:00 pm Erwin Hymer Group SE Holzstraße 19 Friday 7:00 am - 12:00 noon D-88339 Bad Waldsee/GERMANY Web: www.erwinhymergroup.com Phone: +49 (0)7524 999-360 Subject to technical modifications.
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Page 3: Table Of Contents
Table of contents Table of contents How to start up the product ....22 Table of contents ........... 3 Handing over the product to the owner/operator/end user ....25 Introduction .......... 4 Validity of the manual ......4 Operation/handling ......26 Other applicable documents .... -
Page 4: Introduction
Illustrations in this manual are for basic understanding and may differ from the actual version. 1.1 Validity of the manual This manual applies to the following products: ● Water filter clearliQ travel 1.2 Other applicable documents ● Quick reference manual, order no.: 100039800000 4 | 44... -
Page 5: Product Identification
Introduction 1.3 Product identification You can identify your product by means of the product designa- tion and the order number on the type plate. ► Check whether the products indicated in chapter 1.1 cor- respond to your product. The type plate is located on the mounting bracket on the filter head. -
Page 6: Symbols Used
Introduction 1.4 Symbols used Symbol Meaning Danger and risk Important information or prerequisite Useful information or tip Written documentation required Reference to further documents Work that is only allowed to be carried out by qualified spe- cialists 1.5 Depiction of warnings This manual contains information that you must comply with for your personal safety. -
Page 7: Requirements On Personnel
Introduction Warning sign and Consequences when disregarding signal word the information/instructions DANGER Death or serious injuries WARNING Possible death or serious injuries CAUTION Possible moderate or minor injuries Possible damage to components, the NOTE product and/or its functions, or any- thing in its vicinity. - Page 8 Introduction Personnel Prerequisites • Professional training Qualified specialist (automotive engi- • Knowledge of relevant standards and regula- neering) tions • Knowledge of detection and prevention of possi- ble risks • Knowledge of statutory regulations on accident prevention • Extended product-specific expertise 1.6.2 Authorisations of personnel The following table describes which activities are allowed to be performed by whom.
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Page 9: For Your Safety
For your safety For your safety 2.1 Safety measures ● Only operate the product if all components are installed properly. ● Observe the installation regulations for the installation of fresh water installations in vehicles (caravans and mo- torhomes) according to the vehicle manufacturer. ●... - Page 10 For your safety unexpected movement of components. Regularly check the pressure lines and connections on the product for leaks. ● Before starting repair and maintenance work, make sure that all affected components are depressurised. 2.1.3 Group of persons requiring protection ●...
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Page 11: Product-Specific Safety Instructions
For your safety 2.2 Product-specific safety instructions ● Only cold water of drinking water quality is allowed to be used to feed the fresh water system. ● The filter cartridge is not allowed to be opened or dam- aged. WARNING Contaminated drinking water due to stagnation ●... -
Page 12: Product Description
German Drinking Water Ordinance (TrinkwV). 3.1.1 Foreseeable misuse ● The water filter clearliQ travel is not suitable for use in hot water. ● The clearliQ travel is not suitable for circulation water that is treated with chemicals. -
Page 13: Product Components
Product description 3.2 Product components Item Designation Item Designation Water inlet (3/8") Water outlet (3/8") Hose fitting (3/8" x 12 mm) Gasket Filter head with mounting Fastening material bracket Flushing/pressure relief valve Flushing hose Hole for flushing hose Fastening holes Filter cartridge Marking of the end position 13 | 44... -
Page 14: Functional Description
Product description 3.3 Functional description The water flows through the filter cartridge of the water filter, re- moving chlorine, discolouration, unpleasant odours and micro-or- ganisms from the water. Bacteria such as Legionella pneumophila, Escherichia coli and Pseudomonas aeruginosa are fixed to the hygiene element by electrostatic adsorption. -
Page 15: Transport And Storage
Transport and storage Transport and storage 4.1 Transport ► Transport the product in its original packaging only. 4.2 Storage ► Protect the product from the following impacts when storing it: • Moisture, wetness • Environmental impacts such as wind, rain, snow, etc. •... -
Page 16: Installation
The clearliQ travel water filter is installed in the cold water line af- ter the fresh water tank and the pressure pump or immersion pump and before the distribution lines. -
Page 17: Requirements With Regard To The Installation Site
Installation 5.1 Requirements with regard to the installa- tion site • The installation site must be frost-proof and ensure the system's protection from chemicals, dyes, solvents and their vapours as well as from direct sunlight. • The installation site must be easily accessible for mainte- nance work (changing the filter cartridge). -
Page 18: Installing The Product
Installation example in the caravan Item Designation Item Designation Water tap Cold water line Fresh water tank Water filter clearliQ travel Impurities can lead to leaks. ► Pay attention to cleanliness and hygiene when installing the product. 18 | 44... - Page 19 Installation 5.3.1 Fastening the water filter The filter head must be fastened according to the on-site situa- tion. A solid fastening must be provided by the customer. Prerequisite for small space conditions If the flushing/pressure relief valve (flush valve) will not be acces- sible after installation, the flush valve must be set as follows be- fore installation.
- Page 20 Installation 1. Determine the position of the filter head according to the in- stallation conditions. 2. Observe the flow direction marking on the filter head. 3. Mark the position. 4. Fasten the filter head with fastening screws and washers. » The filter head is solidly fixed and accessible for connection and maintenance work.
- Page 21 8. Screw the assembled hose fitting with inserted seal firmly into place. » The screw connections must be tight. 9. Plug the water pipes onto the hose fittings with the hose clamps pushed on. 10. Tighten the hose clamps. » The clearliQ travel is installed. 21 | 44...
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Page 22: Start-Up
Start-up Start-up The water filter is only allowed to be commissioned by the owner of the recreational vehicle. 6.1 How to start up the product 6.1.1 Venting the system When the filter cartridge is inserted and changed, a small amount of water may escape from the filter head once. ►... - Page 23 Start-up 1. Open the flushing/pressure relief valve (flush valve) on the filter head – open position. a Place the end of the flushing hose into a receptacle. 2. Open a withdrawal point (water tap) after the water filter. b Run about 5 litres of water through it. c Check the connections and the filter cartridge for leaks.
- Page 24 1. Backwash the system with at least 2 litres. » The water filter clearliQ travel and the water pipe to the wa- ter withdrawal point are completely flushed. 2. Make a note of the initial start-up (refer to chapter 13).
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Page 25: Handing Over The Product To The Owner/Operator/End User
Start-up 6.2 Handing over the product to the owner/op- erator/end user ► Explain to the owner/operator/end user how the product works. ► Use this manual to brief the owner/operator/end user and answer any questions. ► Inform the owner/operator/end user about the need for in- spections and maintenance. -
Page 26: Operation/Handling
Operation/handling Operation/handling The operation of the water filter clearliQ travel is automatic and requires no operator intervention. No water can flow through the filter head if the filter cartridge is not installed. ► Regularly inspect the water filter for function and tightness (refer to chapter 8.3). -
Page 27: Maintenance And Repair
Maintenance and repair Maintenance and repair Maintenance includes cleaning, inspection and servicing of the product. Contaminated drinking water if the work is not WARNING carried out properly. ● Infectious diseases due to bacterial growth ► Pay attention to hygiene when working on the prod- uct. -
Page 28: Intervals
Maintenance and repair 8.2 Intervals Faults can be detected in time by regular inspection and maintenance, and product failures can be avoided. ► As owner/operating company, determine at which intervals (load-dependent) the product has to be inspected and maintained. This is subject to the actual conditions: Water condition, degree of impurities, environmental influences, consumption, etc. -
Page 29: Inspection
Maintenance and repair 8.3 Inspection You as the operator may perform the regular inspections yourself. We recommend inspecting the product at shorter intervals initially and later on as required. ► Conduct an inspection at least every 2 months: 1. Open the water withdrawal point completely. 2. -
Page 30: Maintenance
Maintenance and repair 8.4 Maintenance Some regular work is necessary in order to ensure proper func- tioning of the product in the long term. ► Perform the following activities in addition to the inspection work: 1. Check the hose clamps of the water hoses for firm seating. 2. - Page 31 Maintenance and repair ► Check that the water withdrawal point is closed. 1. Release water pressure – set flush valve to open and take up water (max. 100 ml) into the container via the flushing hose. 2. Turn the filter cartridge anticlockwise and pull it out down- wards.
- Page 32 Maintenance and repair 4. Insert the new filter cartridge into the filter head – observe the marking. 5. Turn the filter cartridge clockwise as far as the stop. » The filter cartridge is engaged. 6. Note the date on the filter cartridge. 7.
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Page 33: Consumables
Maintenance and repair 8.5 Consumables You can order the consumables with the part no. from your Erwin Hymer Group specialist dealer. Product Quan- Product no. Part no. tity (P/N) (B/N) Replacement cartridge piece 525000020001 3345958 Replacement cartridge Double 525000030001 3345960 piece 8.6 Spare parts The Grünbeck head office is at your disposal for further infor-... -
Page 34: Fault
Fault Fault WARNING Contaminated drinking water due to stagnation ● Infectious diseases due to bacterial growth ► Have malfunctions remedied immediately. Observation Explanation Remedy ► Change filter car- The water pressure at The filter cartridge is the withdrawal point is contaminated tridge too low (pressure loss... - Page 35 Fault If a fault cannot be rectified, further measures can be taken by the technical service or a qualified specialist. ► Contact customer service. 35 | 44...
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Page 36: Decommissioning
Decommissioning 10 Decommissioning 10.1 Seasonal decommissioning NOTE Danger of frost with fully filled water filter ● The water can freeze at low temperatures and damage the water filter. ► Drain the fresh water system completely. ► Remove the filter cartridge. To avoid bacterial growth caused by stagnation of the water, the fresh water system of the recreational vehicle must be com- pletely drained during seasonal decommissioning. -
Page 37: Restart
Decommissioning 10.2 Restart 1. Channel drinking water into the fresh water tank. 2. Insert a new filter cartridge. 3. Put the entire system into operation (refer to chapter 6.1). 37 | 44... -
Page 38: Disposal
Disposal 11 Disposal 11.1 Dismantling 1. Drain the complete fresh water system. 2. Remove the filter cartridge (refer to chapter 8.4.1). 3. Loosen the hose clamps and remove the connected water pipes. 4. Loosen the screw connections of the filter head. 5. -
Page 39: Technical Specifications
Technical specifications 12 Technical specifications Dimensions and weights Width Height Depth Operating weight, approx. (incl. water) Shipping weight, approx. Connection data Hose fitting 39 | 44... - Page 40 Technical specifications Performance data Nominal flow l/min ≤ 6.0 Operating pressure Filter cartridge change interval after commis- sioning (recommended) after max. months up to 5000 General data 4 – 30 Water temperature °C 5 – 40 Ambient temperature °C Product no. (P/N) 525000010000 Part no.
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Page 41: Operation Log For Owner/Operating Company
Serial no.: ___________________ 13.1 Start-up log Customer Name Address Installation/accessories Water pump (make, type) Installation site of the clearliQ travel Material of water pipes Operating values Water flow rate at withdrawal point Number of withdrawal points Fresh water tank size Disinfectant... -
Page 42: Maintenance
Operation log for owner/operating company 13.2 Maintenance Date Work Name/signature 42 | 44... - Page 44 Grünbeck Wasseraufbereitung GmbH Josef-Grünbeck-Str. 1 89420 Hoechstaedt Germany +49 (0)9074 41-0 +49 (0)9074 41-100 info@gruenbeck.com For more information go www.gruenbeck.com to www.gruenbeck.com...
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