Kampmann KaDeck Assembly, Installation And Operating Instructions
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Kampmann KaDeck Assembly, Installation And Operating Instructions

Kampmann KaDeck Assembly, Installation And Operating Instructions

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Issue09/24EN-US
SAP No.2061546
KaDeck
► Assembly, installation and operating instructions
Keep these instructions in a safe place for future use!

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Summary of Contents for Kampmann KaDeck

  • Page 1 KaDeck ► Assembly, installation and operating instructions Keep these instructions in a safe place for future use! Issue09/24EN-US SAP No.2061546...

  • Page 3: Table Of Contents

    Table of contents 1 General ..........................5 1.1 About these instructions ........................1.2 Explanation of Symbols.......................... 2 Safety............................ 6 2.1 Correct use............................. 2.2 Limits of operation and use........................2.3 Risk from electrocution!......................... 2.4 Personnel requirements - Qualifications ....................2.5 Personal Protective Equipment ......................3 Transport, storage and packaging..................
  • Page 4 7.2 Electromechanical control........................26 7.2.1 Connection (*00)............................26 8 Pre-commissioning checks....................29 9 Maintenance ......................... 31 9.1 Securing against reconnection ....................... 31 9.2 Maintenance Schedule:.......................... 31 9.3 Maintenance work ..........................32 9.3.1 Replacing the filter............................ 32 9.3.2 Cleaning the condensate pump ......................... 33 9.3.3 Clean the inside of the unit ........................

  • Page 5: General

    KaDeck Assembly, installation and operating instructions General About these instructions These instructions ensure the safe and efficient handling of this equipment. These instructions form an integral part of the equipment and have to be kept in the direct vicinity of the equipment and available to personnel at all times.

  • Page 6: Safety

    KaDeck Assembly, installation and operating instructions Safety This section provides an overview of all important safety aspects to ensure optimum protection of personnel as well as safe and trouble-free operation. In addition to the safety instructions in these operating instructions, the valid safety, accident pre- vention and environmental protection regulations must be observed for the area of use of the unit.
  • Page 7 KaDeck Assembly, installation and operating instructions Limits of operation and use Operating limits Min./max. water temperature °C/°F 4-80 / 39 - 176 Min./max. air intake temperature °C/°F 6-40 / 43-104 Min./max. air humidity 20-60 Min. operating pressure bar/kPa Max. operating pressure...

  • Page 8: Risk From Electrocution

    KaDeck Assembly, installation and operating instructions IMPORTANT NOTE! Danger of frost in cooling mode! There is a risk of the heat exchanger freezing when used in unheated rooms. Make sure that the unit is equipped with a frost protection sensor and/or thermostat in this case.

  • Page 9: Personnel Requirements - Qualifications

    KaDeck Assembly, installation and operating instructions Personnel requirements - Qualifications Specialist knowledge The installation of this product requires specialist knowledge of heating, cooling, ventilation, installation and electrical engi- neering. This knowledge, generally learned in vocational training in one of the fields mentioned above, is not described sepa- rately.

  • Page 10: Transport, Storage And Packaging

    IMPORTANT NOTE! Warranty claims can only be made within the applicable period for complaints. (More information is available in the T&Cs on the Kampmann website) IMPORTANT NOTE! 2 people are needed to transport the unit. Wear personal protective clothing when transporting the unit. Only lift the unit on both sides and not by the pipes / valves.

  • Page 11: Storage

    KaDeck Assembly, installation and operating instructions Storage Store packaging under the following conditions: Do not store outdoors. Store in a dry and dust-free place. Store in a frost-free place. Do not expose to aggressive media. Protect from direct sunlight. Avoid mechanical vibrations and shocks.

  • Page 12: Technical Data

    KaDeck Assembly, installation and operating instructions Technical data Unit KaDeck Design 1-sided 2-sided Width [mm] 23.5 / 24.4 23.5 / 24.4 Length [mm] 47.2 /48.8 47.2 /48.8 Height [mm] Weight [kg] 48.5 55.1 Air volume flow [m³/h] 10.83-64.44 19.44-115.28 Internal volume of 2-pipe 0.26...

  • Page 13: Construction And Function

    Brief description KaDeck are fan-operated ceiling cassettes for ceiling installation for the continuously variable air conditioning of all kinds of buildings and rooms that are to be heated or cooled silently. The units can be positioned at the wall or in the centre of the room and are available as dry or wet cooling models.

  • Page 14: Installation And Wiring

    KaDeck Assembly, installation and operating instructions Installation and wiring Defining the installation position The one-sided arrangement is installed on the The two-sided arrangement is installed in the centre window or corridor side. of the room. Isometrics – one-sided unit Isometrics – two-sided unit...

  • Page 15: Minimum Clearances

    Example of two-sided unit There needs to be a 5-fold minimum air exchange rate when heating with ceiling-mounted KaDeck units. Cold uninsulated floors can result in higher stratification of the room temperatures particularly in older buildings. Circulation may be required...

  • Page 16: Installation

    Consider the occupied zone when installing/suspending the units. Do not expose people to the direct air flow. Position the unit accordingly and adjust the air outlet if required. IMPORTANT NOTE! Sound insulation Provide for sound isolation between the KaDeck and the adjacent building if required.
  • Page 17 KaDeck Assembly, installation and operating instructions 6.4.1 Unit installation dimensions Fig. 3: Dimensions single-sided device Fig. 4: Dimensions double-sided device Item no. System Grid dimension Overall length Width B [inch ] Water content Water content Weight [lb ] [inch ] A [inch ] heating [US gal.

  • Page 18: Installing The Unit On The Ceiling

    KaDeck into the mounting brackets and tighten the M5 screws. B: Use the M5 screws to attach the supplied mounting brackets to the KaDeck. Using a fender washer and nut, fasten the threaded rods to the four corresponding mounting brackets on the unit and secure (with self-locking nuts or locknuts).
  • Page 19 KaDeck Assembly, installation and operating instructions Unlock the hinges on the right and left by pulling on them and remove the design panel. Fig. 10: Unlocking hinges...

  • Page 20: Installation

    KaDeck Assembly, installation and operating instructions Installation 6.5.1 Connection to the pipe network Isometric, one-sided discharge Isometric, two-sided discharge Front view Right side view Left side view Top view Rear view Fig. 11: Pipe connection dimensions Cooling supply (also heating with 2-pipe systems)

  • Page 21: Primary Air Connection

    KaDeck can be equipped with up to two primary air outlets. These allow preconditioned primary air to be introduced into the KaDeck and the room. The preconditioned air must be cleaned and supplied at min. 57.2 °F, max. 77 °F. With the maximum primary air volume supplied, the sound power level is max.

  • Page 22: Connecting The Supply Lines

    [} 20] depending on the model (2-pipe / 4-pipe) and valve kit fitted (2-way pre-settable or differential pressure-independent). Fig. 13: KaDeck without condensate tray Use a screwdriver to remove the plugs to open up the connection holes re- quired.
  • Page 23 KaDeck Assembly, installation and operating instructions Make sure that the insulation and corrugated pipes are not damaged. Push on the insulation as far as the thread of the corrugated pipes! Fig. 16: Insulation as far as the thread Use a Phillips screwdriver to open the electrical connection box and connect up the valves according to the wiring diagram.

  • Page 24: Connecting The Primary Air Supply (Optional)

    KaDeck Assembly, installation and operating instructions 6.5.4 Connecting the primary air supply (optional) If the KaDeck is to be supplied with primary air, remove the relevant spigot from the housing. Fig. 20: Removing the primary air spigot Apply silicone to the primary air connection spigot (optional accessory) to seal it.

  • Page 25: Condensate Drainage Using A Condensate Pump

    KaDeck Assembly, installation and operating instructions 6.5.5 Condensate drainage using a condensate pump Condensate is only drained by a condensate pump with "wet cooling" versions. The water is drawn off by the condensate pump and discharged along a hose (supplied loose) connected on the pressure side.

  • Page 26: Electrical Connection

    3261xxx11xxx00 IP20 3261xxx12xxx00 IP20 Tab. 4: Maximum electrical connection values KaDeck Electromechanical control 7.2.1 Connection (*00) Electrical junction box Position of electrical junction box (with condensate tray removed) Use a Phillips screwdriver to open the electrical junction box and remove the cover of the junction box.
  • Page 27 KaDeck Assembly, installation and operating instructions...
  • Page 28 KaDeck Assembly, installation and operating instructions...

  • Page 29: Pre-Commissioning Checks

    KaDeck Assembly, installation and operating instructions Pre-commissioning checks During initial commissioning, it must be ensured that all necessary requirements are met so that the appliance can function safely and as intended. Structural tests Check that the unit is securely standing and fixed.
  • Page 30 KaDeck Assembly, installation and operating instructions...

  • Page 31: Maintenance

    KaDeck Assembly, installation and operating instructions Maintenance Securing against reconnection DANGER! Risk of death by unauthorised or uncontrolled restart! Unauthorised or uncontrolled restarting of the equipment can result in serious injury or death. Before restarting, ensure that all safety devices are fitted and working properly and that there is no hazard to humans.

  • Page 32: Maintenance Work

    KaDeck Assembly, installation and operating instructions Maintenance work Open the design panel before maintenance work! Open the design panel before maintenance work, as described in "Installing the unit on the ceiling [} 17]". 9.3.1 Replacing the filter. CAUTION! Risk of injury from sharp metal housing! The inner metal of the casing can have sharp edges.

  • Page 33: Cleaning The Condensate Pump

    KaDeck Assembly, installation and operating instructions 9.3.2 Cleaning the condensate pump Remove the hose from the condensate pump and remove the condensate pump to clean it. Fig. 26: Dismantling the condensate pump Carefully clean the filling level monitor with a damp cloth. Make sure that the contacts do not bend when cleaning them! Fig. 27: Cleaning the condensate pump...

  • Page 34: Faults

    KaDeck Assembly, installation and operating instructions Faults The following chapter describes possible causes of faults and the work needed to rectify them. Should faults occur frequently, shorten the maintenance intervals in line with the actual loading on the unit. Contact the manufacturer with any faults that cannot be rectified using the following information.

  • Page 35: Start-Up After Rectification Of Fault

    KaDeck Assembly, installation and operating instructions 10.2 Start-up after rectification of fault After correction of the fault, carry out the following steps for recommissioning: 1. Make sure that all maintenance covers and access openings are sealed. 2. Switch off the unit.
  • Page 36 KaDeck Assembly, installation and operating instructions Table Tab. 1 Operating limits ................................ 7 Tab. 2 Operating voltage ..............................7 Tab. 3 Water quality................................7 Tab. 4 Maximum electrical connection values ........................26...
  • Page 40 Country Contact Kampmann Heating, Cooling, Ventilation Land Kontakt Ltd. Kampmann GmbH & Co. KG 1625 Dilworth Drive Unit #207 Friedrich-Ebert-Str. 128 - 130 Kelowna, BC Canada V1Y 8M4 49811 Lingen (Ems) Canada T +1 604/ 3621080 T +49 591/ 7108-660...

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