Kampmann Ultra Series Installation And Operating Instructions Manual
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Kampmann Ultra Series Installation And Operating Instructions Manual

2-stage three-phase motor 1-stage single-phase motor ec single-phase motor
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Ultra
1.54
Comfortable indoor climate in high-end interiors
Installation and operating instructions
Ultra
2-stage three-phase motor
1-stage single-phase motor
EC single-phase motor
Installation and operating instructions
Please retain carefully for future use!
Read carefully prior to initial start-up!
Kampmann.de/installation_manuals
I 309/07/17 EN SAP-Nr. 1019052

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Summary of Contents for Kampmann Ultra Series

  • Page 1 Comfortable indoor climate in high-end interiors Installation and operating instructions Ultra 2-stage three-phase motor 1-stage single-phase motor EC single-phase motor Installation and operating instructions Please retain carefully for future use! Read carefully prior to initial start-up! Kampmann.de/installation_manuals I 309/07/17 EN SAP-Nr. 1019052...
  • Page 2 Base cover removable after rotating by 6° Cu/Al heat exchanger Whisper-quiet sickle-blade axial fan Whisper-quiet sickle-blade fan Plastic housing, RAL 9016 Air intake crown, standard Junction box Condensation tray Air guide base FlowGrid Ultra series 97 for heating, mixed air (optionally also for heating or cooling)

  • Page 3: Table Of Contents

    Ultra 1.54 Comfortable indoor climate in high-end interiors Installation and operating instructions Key to symbols: Contents Caution! Danger! Intended use ................Non-compliance with this 1.1 Limits of operation and use ............ information can lead to 1.2 Limits of use for cooling ............serious personal injuries 1.3 Condensation pump ..............
  • Page 4 1.54 Ultra Comfortable indoor climate in high-end interiors Installation and operating instructions Contents 11. Commissioning ................34 11.1 Pre-commissioning checks ............ 34 11.2 Commissioning ..............35 11.3 Post-commissioning checks ..........35 12. Decommissioning (longer term)..........36 13. Maintenance/Cleaning .............. 36 13.1 Housing ................

  • Page 5: Intended Use

    Installation and operating instructions 1. Intended use Kampmann Ultra units are constructed in line with the state of the art and recognised safety regulations. Nevertheless, their use can result in danger to people or damage to the units or other material property if they are not appropriately installed and operated or correctly and properly used.

  • Page 6: Limits Of Operation And Use

    1.54 Ultra Comfortable indoor climate in high-end interiors Installation and operating instructions 1.1 Limits of operation and use Limits of operation Min./max. water temperature °C 5 – 90 Min./max. air intake temperature °C -20 to +40 Min./max. air humidity 15 – 75 Max.

  • Page 7: Limits Of Use For Cooling

    Ultra 1.54 Comfortable indoor climate in high-end interiors Installation and operating instructions 1.2 Limits of use for cooling Due to its generously dimensioned basic construction and low basic fan speeds, the cooling model is fundamentally used with air dehumidification. Nevertheless, specific operating modes and settings need to be taken into account for cooling mode: •...

  • Page 8: Connecting The Condensation Pump

    (CHW 6/10 °C at entering air temp. 27 °C / 60 % rel. humidity): Ultra series 85: max. permitted delivery height with a 5 m hose length: 3 m Ultra series 96: max. permitted delivery height with a 5 m hose length: 2 m Precise limits of use for the respective operating modes can be calculated using the calculation program at www.kampmann.de/ultra/calculation.

  • Page 9: Safety Information

    Ultra 1.54 Comfortable indoor climate in high-end interiors Installation and operating instructions 2. Safety information Only allow a qualified electrician to perform installation, assembly and maintenance work on electrical units in compliance with VDE guidelines. The connection should comply with the applicable VDE regulations and provisions laid down by the regional electricity providers.

  • Page 10: Scope Of Delivery

    1.54 Ultra Comfortable indoor climate in high-end interiors Installation and operating instructions Please note the following safety-relevant information • Disconnect all parts of the system that are being worked on. Ensure that the system cannot be accidentally re-connected! • Before commencing installation/maintenance work, wait until the fan has come to a standstill after the unit has been switched off.

  • Page 11: Transport And Storage

    Ultra 1.54 Comfortable indoor climate in high-end interiors Installation and operating instructions 4. Transport and storage • Please note all applicable safety and accident prevention regulations. • Caution! Risk of sharp edges! Wear gloves, safety shoes and suitable protective clothing during transportation! •...

  • Page 12: Installation

    • a ceiling that permits vibration-free suspension (consider the use of anti-vibration rubber washers for decoupling purposes!) • refer to the table below for the maximum mounting height Maximum mounting height Maximum mounting height EC model Ultra series 84_ _33 85_ _33 96_ _33 96_ _34 Voltage...
  • Page 13 Ultra 1.54 Comfortable indoor climate in high-end interiors Installation and operating instructions Example showing suspended ceiling Exampling showing • Use the drilling template to draw the four fixing suspended ceiling points on the solid ceiling and drill the holes. • Tap the rawplugs into the holes. Screw in the sufficiently long threaded rods using the M8 hexagonal nuts and washers as per the diagram.

  • Page 14: Filter Assembly

    1.54 Ultra Comfortable indoor climate in high-end interiors Installation and operating instructions 6.2 Filter assembly • Fit the filter, if provided as an accessory, once all electrical work has been completed, the water connections have been made and the condensation pump connected.

  • Page 15: Waterside Connection

    Ultra 1.54 Comfortable indoor climate in high-end interiors Ultra-Serie Installation and operating instructions 84/85 1004 1177 1050 1085 1077 7. Waterside connection • Connect the Ultra as per the labels on the product. • Route the pipes so that no mechanical stresses are transferred to the heat V 1“...

  • Page 16: Installation Of Condensation Connection (With Ultra For Cooling)

    1.54 Ultra Comfortable indoor climate in high-end interiors Installation and operating instructions 9. Installation of condensation drain (with Ultra for cooling) 9.1 Routing the condensation lines Note the following when routing the condensation lines: • Condensation collection lines should have an appropriately sized inner diameter.

  • Page 17: Ultra With Fitted Kacontrol Module, Recirculation Air

    Ultra 1.54 Comfortable indoor climate in high-end interiors Installation and operating instructions black Cable with plug grey blue brown Condensation pump Terminal block (external) Mains power supply: Voltage: 230 V/50 Hz power consumption: 14 W alarm contact: Com and NC: Interruption of the power circuit as soon as the alarm level in the float module is reached.

  • Page 18: Connection Work

    1.54 Ultra Comfortable indoor climate in high-end interiors Installation and operating instructions 9.3 Electrical connections • The condensation pump is fixed to the top of the unit with a rubber pad and can be simply removed for installation and cabling work. •...

  • Page 19: Electrical Wiring

    Ultra 1.54 Comfortable indoor climate in high-end interiors Installation and operating instructions 10. Electrical wiring 10.1 Safety information The electrical wiring of this products requires technical knowledge of electrical engineering. This knowledge, generally learned in vocational training in one of the fields stated, is not described separately here. Errors with the wiring can lead to the unit being damaged! The manufacturer is not liable for any damage to people and materials caused by the wrong wiring and/or improper handling.

  • Page 20: Motor Protection

    1.54 Ultra Comfortable indoor climate in high-end interiors Installation and operating instructions The fan runs when control voltage is applied or the stored fan speed starts up automatically when mains power fails. • Do not go near the hazard area of the unit. High temperatures are produced at the fan’s electronic housing.

  • Page 21: Ec Fans

    Ultra 1.54 Comfortable indoor climate in high-end interiors Installation and operating instructions KaControl recirculation air module type ...16C1 The thermal contacts switch off the motor via the KaControl module each time the motor heats up inadmissibly. In addition, the KaControl system sets the speed signal to 0 V.
  • Page 22 1.54 Ultra Comfortable indoor climate in high-end interiors Installation and operating instructions Terminal box • Unscrew the screw in the terminal box bracket and remove the terminal box from the area close to the intake crown. • Then loosen the screws in the cover of the terminal box and remove it. •...
  • Page 23 Ultra 1.54 Comfortable indoor climate in high-end interiors Installation and operating instructions • Then remove the two outer screws in the cover of the module and remove them. • Remove the KathermBoard (only in KaControl module type ...C1) upwards out of the rails. If space is tight, loosen and remove the central screw in the module housing and rotate the metal holding strip with the rails as far as possible to the left so that the KathermBoard can be removed to the front.

  • Page 24: Three-Phase Motors

    1.54 Ultra Comfortable indoor climate in high-end interiors Installation and operating instructions 10.3.1 Three-phase motor The three-phase external rotor motor can be switched between two stages using a 2-stage three-phase switch (Y/Δ configuration). The motor in each of the two switching configurations (Y or Δ) can be switched between 5 stages by voltage reduction using a 5-stage three-phase controller.
  • Page 25 Ultra 1.54 Comfortable indoor climate in high-end interiors Installation and operating instructions Suitable three-phase switching units and the resulting max. number of Ultras that can be Different switches from our range are available to connected to a controller. switch and control the speed of the motors. The table at the bottom of page 24 provides an overview of the switching units used, their switching power Three-phase wiring diagrams...

  • Page 26: Ac Single-Phase Motors

    1.54 Ultra Comfortable indoor climate in high-end interiors Installation and operating instructions 10.3.2 AC single-phase motors The fan motors (230 V/50 Hz) are equipped with a single-phase winding with capacitor auxiliary phase. The speed can be changed using a 7-stage single-phase controller by voltage reduction (transformer principle), a continuously variable single-phase controller, a continuously variable power module or a KaControl recirculation air module.

  • Page 27: Continuously Variable Power Module Type

    Ultra 1.54 Comfortable indoor climate in high-end interiors Installation and operating instructions Max. number of connectible Ultra single-phase units per controller Description Typ e 73_ _16 84_ _16 85_ _16 96_ _16 max. 7-stage single-phase controller 30771 7-stage single-phase controller 30772 7.5 A 30540...
  • Page 28 1.54 Ultra Comfortable indoor climate in high-end interiors Installation and operating instructions Control via 0-100a 0-100 KΩ potentiometer When controlling using a 0-100 KΩ potentiometer (linear), the jumper Activation on the master unit (the Ultra connected to the potentiometer) must be Speed signal connected to the potentiometer (see Fig.

  • Page 29: Kacontrol Recirculation Air Module Type

    Ultra 1.54 Comfortable indoor climate in high-end interiors Installation and operating instructions Cable lengths Maximum permitted cable length 100 m for control signal 0-10 V DC and fault signal contact. Cabling Leave a minimum gap of 20 cm between low voltage and power cables. The connecting cables (not even the motor cables) need not normally be shielded.
  • Page 30 1.54 Ultra Comfortable indoor climate in high-end interiors Installation and operating instructions DIP switch KathermBoard Jumper on power module The fan and the KaControl recirculation air module can be disconnected from the mains power supply via the integral master switch. All additional electrical components are not disconnected from the mains power supply by the master switch! 0-10 V DC control signal...

  • Page 31: Ec Single-Phase Motor

    Ultra 1.54 Comfortable indoor climate in high-end interiors Installation and operating instructions Voltage supply and fuse The fan and KaControl module are together supplied by a supply line with 230 V/50Hz voltage. An operating indicator LED is positioned on the connecting PCB in the KaControl module.

  • Page 32: Control With 0-10 Vdc Type

    1.54 Ultra Comfortable indoor climate in high-end interiors Installation and operating instructions Cable protection Make sure that the fuse for the mains power connection takes into consideration the cable used, type of cabling, operating conditions and applicable standards. Maximum on-site fuse 16 A. 10.3.3.1 Control with 0-10 VDC type ...33/34 EMC-compliant installation of control cables To avoid interference, ensure that there is sufficient distance between the...

  • Page 33: Kacontrol Recirculation Air Module Type

    Ultra 1.54 Comfortable indoor climate in high-end interiors Installation and operating instructions 10.3.3.2 KaControl recirculation air module type ...33C1/34C1 KaControl module The KaControl recirculation air module offers the option of controlling the fan motor and value actuator either via a 0-10 V DC signal or via the KaControl system.

  • Page 34: Commissioning

    1.54 Ultra Comfortable indoor climate in high-end interiors Installation and operating instructions There is no fault signal contact in the fans in models 84 and 85. In the event of a fan fault or power failure at the unit heater, this is not reported via the KaControl system! Switch the unit on and off via the control input.

  • Page 35: Commissioning

    Ultra 1.54 Comfortable indoor climate in high-end interiors Installation and operating instructions 11.2 Commissioning Proceed as follows after conducting the above checks: • Open the valves on the heating system. • Properly fill the pipes and heat exchanger, if they have been drained after installation.

  • Page 36: Decommissioning (Longer Term)

    1.54 Ultra Comfortable indoor climate in high-end interiors Installation and operating instructions Are all the impellers running smoothly or are grinding noises audible? Determine the cause as soon as grinding noises become audible. Possible causes are: • a unit installed in too confined a space •...

  • Page 37: Heat Exchanger

    Ultra 1.54 Comfortable indoor climate in high-end interiors Installation and operating instructions 13.2 Heat exchanger Dusty and oily deposits on the fins of the heat exchanger restrict the air flow and heat transfer. Only a clean heat exchanger will produce its full heat output in the long term.

  • Page 38: Filter (Optional Accessory)

    1.54 Ultra Comfortable indoor climate in high-end interiors Installation and operating instructions • Run the fan for a minimum of 1 hour at 80 to 100 % of maximum speed before cleaning to avoid the accumulation of moisture in the motor.

  • Page 39: Maintenance Of The Ultra For Cooling

    Ultra 1.54 Comfortable indoor climate in high-end interiors Installation and operating instructions 13.5 Maintenance of the Ultra for cooling A float switch monitors the water level and switches the pump off if the maximum condensation level is exceeded. An alarm contact is triggered in the event of a malfunction of the condensation drain.
  • Page 40 1.54 Ultra Comfortable indoor climate in high-end interiors Installation and operating instructions Unscrew the lower housing cover for maintenance. Caution! If the alarm (see above) has already been Caution! Residual condensation can escape when triggered, there can be up to 1 litre of water in dismantling the tray! First unscrew the cover.

  • Page 41: Operational Faults

    Ultra 1.54 Comfortable indoor climate in high-end interiors Installation and operating instructions 14. Operational problems 14.1 All unit heaters Fault Possible cause Remedy Clean the unit, replacing the unit if it is still Impeller not running Rotating parts unbalanced unbalanced after cleaning. Please make sure that no concentrically balancing clips are removed during cleaning.

  • Page 42: Ac Single-Phase Motor With Power Module Type

    1.54 Ultra Comfortable indoor climate in high-end interiors Installation and operating instructions 14.3 AC single-phase motor with power module type ...16V Fault Possible cause Remedy Main fuse on the connecting PCB and/or fuse on Check fuses the power PCB is faulty Fan does not rotate when Check motor or module temperature and allow to power is applied to the...

  • Page 43: Ec Single-Phase Motor With Motor Junction Box Type

    Ultra 1.54 Comfortable indoor climate in high-end interiors Installation and operating instructions 14.5 EC single-phase motor with motor junction box type ...33/34 Fault Possible cause Remedy Switch off, disconnect from power supply and remove Mechanical blockage mechanical blockage Fan does not rotate when No bridge on enable input (if present) Insert bridge power is applied to the...
  • Page 44 Kampmann.co.uk/ultra Kampmann GmbH Kampmann UK Ltd. Friedrich-Ebert-Str. 128 - 130 Dial House, Govett Avenue 49811 Lingen (Ems) Shepperton, Middlesex, TW17 8AG Germany Great Britain +49 591 7108-660 +44 (0)1932 228592 +49 591 7108-173 +44 (0)1932 228949 export@kampmann.de info@kampmann.co.uk Kampmann.eu Kampmann.co.uk...

This manual is also suitable for:

Ultra 84Ultra 85Ultra 73Ultra 96Ultra 97

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