Kampmann KaDeck Series Installation And Operating Instructions Manual
Kampmann KaDeck Series Installation And Operating Instructions Manual

Kampmann KaDeck Series Installation And Operating Instructions Manual

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KaDeck Ceiling
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Installation and operating instructions
Keep these instructions in a safe place for future use!
Kampmann.gb/installation_manuals
I506 12/16/1 GB SAP-Nr. 1221711

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Summary of Contents for Kampmann KaDeck Series

  • Page 1 KaDeck Ceiling Cassette Installation and operating instructions Keep these instructions in a safe place for future use! Kampmann.gb/installation_manuals I506 12/16/1 GB SAP-Nr. 1221711...
  • Page 2: Table Of Contents

    3.26 KaDeck Versatile air conditioning for offices and administration buildings Installation and operating instructions General ................4 About these instructions ........4 Explanation of symbols ........4 Copyright protection ..........5 Customer service ........... 5 Safety ................6 Intended use ............6 Basic dangers ............
  • Page 3 KaDeck 3.26 Versatile air conditioning for offices and administration buildings Installation and operating instructions Installation and connection ..........22 Requirements governing the installation site ..22 Throws ..............23 Suspending the unit ..........24 Wet and dry cooling models ........ 25 Water connection with wet cooling .....
  • Page 4: General

    3.26 KaDeck Versatile air conditioning for offices and administration buildings Installation and operating instructions General About these instructions These instructions ensure the safe and efficient handling of this equipment. These instructions form an integral part of the equipment and have to be kept in the direct vicinity of the equipment and available to personnel at all times.
  • Page 5: Copyright Protection

    Any further use is not permitted without written permission from the manufacturer. Customer service Our Customer Service team is available is available for technical information: Kampmann GmbH Address Friedrich-Ebert-Str. 128–130 49811 Lingen (Ems) Phone...
  • Page 6: Safety

    3.26 KaDeck Versatile air conditioning for offices and administration buildings Installation and operating instructions Safety This section provides an overview of all important safety aspects to ensure optimum protection of personnel as well as safe and trouble-free operation. Additional order-related safety information is contained in the sections covering the individual phases of the product's life.
  • Page 7: Basic Dangers

    KaDeck 3.26 Versatile air conditioning for offices and administration buildings Installation and operating instructions WARNING! Warning of misuse! Never operate the unit in humid areas, such as swimming pools, wet areas etc. Never operate the unit in rooms with an explosive atmosphere.
  • Page 8: Danger From Electrical Energy

    3.26 KaDeck Versatile air conditioning for offices and administration buildings Installation and operating instructions 2.2.1 Danger from electrical energy Electric current DANGER! Risk of fatal injury from electrocution! Contact with live parts will lead to fatal injury from electrocution. Damage to the insulation or individual components can lead to a fatal injury.
  • Page 9: Instruction

    KaDeck 3.26 Versatile air conditioning for offices and administration buildings Installation and operating instructions Furthermore, the operator is responsible for ensuring that the equipment is always in perfect condition. The following therefore applies: The operator must ensure that the maintenance intervals described in this manual are adhered to.
  • Page 10: Personnel Requirements

    3.26 KaDeck Versatile air conditioning for offices and administration buildings Installation and operating instructions 2.5 Personnel requirements 2.5.1 Qualifications Only permit personnel to carry out work if they can be expected to carry out this work reliably. People with impaired reactions, possibly due to drugs, alcohol or medication, are not permitted to carry out work.
  • Page 11: Technical Data

    KaDeck 3.26 Versatile air conditioning for offices and administration buildings Installation and operating instructions Technical data Main dimensions Under-ceiling unit, one- and two-sided discharge (dimensions in mm) Weights Connections, female thread Eurokonus, same end, connections on right Unit design Basic unit Panel Vorderansicht Vorderansicht...
  • Page 12 3.26 KaDeck Versatile air conditioning for offices and administration buildings Installation and operating instructions Technical data Main dimensions Suspended ceiling unit, one- and two-sided discharge (dimensions in mm) Weights Connections, female thread Eurokonus, same end, connections on right Unterdeckengerät, einseitig ausblasend Unterdeckengerät, zweiseitig ausblasend Unit design Basic unit...
  • Page 13: Operating Data

    KaDeck 3.26 Versatile air conditioning for offices and administration buildings Installation and operating instructions Operating data Version: one-sided discharge for under-ceiling installation One-sided discharge Model for dry cooling Model for wet cooling Speed range Maximum Medium Minimum Maximum Medium Minimum Control voltage Air volume V[m³/h]...
  • Page 14 3.26 KaDeck Versatile air conditioning for offices and administration buildings Installation and operating instructions Operating data Version: one-sided discharge for suspended ceiling installation One-sided discharge Model for dry cooling Model for wet cooling Speed range Maximum Medium Minimum Maximum Medium Minimum Control voltage Air volume...
  • Page 15: Construction And Function

    KaDeck 3.26 Versatile air conditioning for offices and administration buildings Installation and operating instructions Construction and function Overview Connecting frame Ceiling panel Invisible latches Air outlets Air inlet Invisible latches Features...
  • Page 16 3.26 KaDeck Versatile air conditioning for offices and administration buildings Installation and operating instructions Waterside connection area Fresh air connection Condensation pump Heat exchanger Hinge EC tangential fan Air inlet filter Electrical junction box Connecting frame: Waterside connection: Condensation pump and Electrical junction box: Suspended ceiling models The waterside (and electrical)
  • Page 17: Brief Description

    KaDeck 3.26 Versatile air conditioning for offices and administration buildings Installation and operating instructions Brief description The KaDeck is a decentralised unit for heating, cooling and filtering air, including in hotels, offices and business premises. Thanks to the efficient, extremely quiet fan, the individual comfort temperature is quickly reached. Operating mode Secondary air is drawn into the central part of the ceiling panel. The air is routed first through the air intake grille to the optional filter, which removes dust from the secondary air, protecting the downstream components from dirt.
  • Page 18: Accessories

    Room control unit, wall-mounted, in high-quality design, plastic housing, colour similar to RAL 9010, large LCD multifunctional display, integral room temperature sensor, communication interface to the KaController Kampmann T-LAN bus system, automatic switching room control unit all models 196003210001 LED background lighting, push/dial navigator with...
  • Page 19 KaDeck 3.26 Versatile air conditioning for offices and administration buildings Installation and operating instructions Accessories Article Properties Suitable for Art. No. KaControl Accessories Dewpoint monitor included in all KaDecks sensor to monitor the Standard rail installation, only in conjunction with with KaControl and formation of dewpoint monitor sensor and KaControl...
  • Page 20: Transport, Packaging And Storage

    3.26 KaDeck Versatile air conditioning for offices and administration buildings Installation and operating instructions Transport, packaging and storage Safety information for transport Risk of injury WARNING! Risk of injury from sharp edges or broken transport elements! Improper use of parts of the unit to carry the equipment can lead to personal injury and material damage.
  • Page 21: Transport Inspection

    KaDeck 3.26 Versatile air conditioning for offices and administration buildings Installation and operating instructions Transport inspection Check on delivery for completeness and transport damage. Proceed as follows in the event of visible damage: Do not accept delivery or only accept with reservations. Record any transport damage on the transportation documents or on the transport company's delivery note.
  • Page 22: Storage

    3.26 KaDeck Versatile air conditioning for offices and administration buildings Installation and operating instructions Storage Storing packaging Store packaging under the following conditions: Do not store outdoors. Store in a dry and dust-free place. Do not expose to aggressive media. Protect from direct sunlight.
  • Page 23: Throws

    KaDeck 3.26 Versatile air conditioning for offices and administration buildings Installation and operating instructions Selection of the installation site Throws of under-ceiling unit Throws of suspended ceiling unit Wall-sided arrangement Wall-sided arrangement Room-centre arrangement Room-centre arrangement Dry cooling details: 16/18°C Room temperature 27°C The unit is selected and positioned based on the circumstances on site: Is there a suspended ceiling? Type of unit...
  • Page 24: Suspending The Unit

    3.26 KaDeck Versatile air conditioning for offices and administration buildings Installation and operating instructions 6.3. Suspending the unit Important: Only ask 2 people to suspend the unit due to heavy loads! Under-ceiling units Suspended ceiling units Front view Front view Front view Front view Vorderansicht...
  • Page 25: Wet And Dry Cooling Models

    KaDeck 3.26 Versatile air conditioning for offices and administration buildings Installation and operating instructions Wet and dry cooling models Distinction A distinction is made between two basic models of KaDeck – dry and wet cooling. Never connect dry cooling units to an on-site water system in which the temperature could fall below the dew point! KaDeck dry cooling models configured for KaControl can be fitted with a factory-fitted dewpoint monitor. which monitors...
  • Page 26: Water Connection With Wet Cooling

    Versatile air conditioning for offices and administration buildings Installation and operating instructions Water connection with wet cooling We recommend using Kampmann-side accessories to provide the heat exchanger connections with the valves and on-site pipework. Coordinate the on-site valves, hoses etc. to the available space and requirements of the KaDeck.
  • Page 27 KaDeck 3.26 Versatile air conditioning for offices and administration buildings Installation and operating instructions Fit the condensation pump and fix the hoses in place with cable ties. Check whether the plug 1, the hose 2 and the bleed valve 3 are fitted and sufficiently fixed in place. Check whether the foam tape provides a seal between the fan and fan unit.
  • Page 28 Kühlbetrieb. Optional bei Regelungsausstattung Taupunktwächter, montiert ab Werk Nein KaControl möglich 3.26 KaDeck Kondensatwanne Nein Versatile air conditioning for offices and administration buildings Kondensatpumpe Nein Installation and operating instructions Gehäuse gegen Schwitzwassser von Nein innen dampfdiffusionsdicht isoliert Condensation drain The wet cooling model of the KaDeck includes a built-in KaDecks in der Ausführung feuchte Kühlung beinhalten zur Kondensatabfuhr eine eingebaute Kondensatpumpe mit condensation pump with float switch to drain away any Schwimmerschalter.
  • Page 29: External Fresh Air Supply

    KaDeck 3.26 Versatile air conditioning for offices and administration buildings Installation and operating instructions anungshinweise | Externe Frischluftversorgung Kampmann Technischer Katalog – KaDeck External fresh air supply Primary air spigots for the fresh air supply The ceiling cassettes can be fitted with a primary air spigot, Externe Frischluftversorgung which permits pre-conditioned fresh air to be supplied to Planungshinweise | Externe Frischluftversorgung Kampmann Technischer Katalog –...
  • Page 30: Electrical Wiring

    Only connect the unit to fixed cables. Applications Only use the KaController as a room control unit in conjunction with Kampmann systems. KaControllers can only be used indoors (e.g. in residential and commercial properties, showrooms etc.) KaControllers cannot be used outdoors, in humid areas, such as swimming pools, in wet rooms,...
  • Page 31 KaDeck 3.26 Versatile air conditioning for offices and administration buildings Installation and operating instructions IMPORTANT NOTE! Non-compliance with the regulations and operating instructions can result in the units malfunctioning with consequential damage and danger to people. There is a danger of fatal injury caused by wires being swapped due to incorrect wiring! Disconnect all parts of the system from the mains power supply and prevent them from being reconnected before...
  • Page 32: Overview Of Controls

    3 mm up to a rated voltage of 480 V). No protective measures are indicated on Kampmann wiring diagrams. These must be provided additionally when installing the system and when connecting the units in accordance with VDE 0100 and the regulations of each of the respective energy supply companies.
  • Page 33 KaDeck 3.26 Versatile air conditioning for offices and administration buildings Installation and operating instructions Description of controls Basic settings The KaControl version provides the option of controlling KaDeck unit by means of a control unit supplied separately or on-site building management technology. A number of different settings and configurations are possible using the DIP switches on the PCB and parameters that can be set by the control unit.
  • Page 34 3.26 KaDeck Versatile air conditioning for offices and administration buildings Installation and operating instructions Installation of the control unit Installation/Dismantling Electrical wiring Connect the KaController to the nearest KaDeck as per the wiring diagram. The maximum BUS length between the KaController and the KaDeck is 30 m.
  • Page 35 KaDeck 3.26 Versatile air conditioning for offices and administration buildings Installation and operating instructions Wiring of stand-alone KaControl 230V / 50Hz 2 ** Accessories: Room sensor, 196003250110 3 ** Accessory: Operating unit with temperature measurement: 196003210001 or 196003210002 * Connection e.g. as NYM, sized according to cable length. ** CAT5 connection (AWG 23 or equivalent), linear wiring.
  • Page 36 3.26 KaDeck Versatile air conditioning for offices and administration buildings Installation and operating instructions Cabling for groups of up to 30 individual KaControl units max. 500m Total per group, max. 30 units Accessories: CANbus card Accessories: Operating unit with temperature measurement: 196003210001 or 196003210002 If you wish, you can separately measure the Master and last slave unit have to have 120 ohm...
  • Page 37 KaDeck 3.26 Versatile air conditioning for offices and administration buildings Installation and operating instructions EC fans KaControl Operating of control unit The operation of the cassette can be changed using the control unit. There are two models of control unit. One with side keys and one without.
  • Page 38 3.26 KaDeck Versatile air conditioning for offices and administration buildings Installation and operating instructions LCD display symbols Display of setpoint room temperature Current time Timer program enabled Weekday Alarm Selected function is locked Eco mode Setpoint setting enabled Fan control setting Auto-0-1-2-3-4-5 Ventilation mode Cooling mode Heating mode...
  • Page 39: Operation And Commissioning

    Check before initial commissioning whether all necessary conditions have been met so that the unit can function safely and properly. Kampmann GmbH can also perform a functional check (optional). For contact details please refer to Chapter 1.4 "Customer Service" on page 5.
  • Page 40: Venting The Heat Exchanger

    3.26 KaDeck Versatile air conditioning for offices and administration buildings Installation and operating instructions Dew point monitor (only with units with dry cooling function and dew point monitor): Functional test if the temperature falls below the dew point Does the sensor have sufficient contact with the heat exchanger? Does the cooling valve close when switched off? Check filter: Check the filter to ensure that it is clean prior to initial start-up and replace if dirty.
  • Page 41: Switching On

    KaDeck 3.26 Versatile air conditioning for offices and administration buildings Installation and operating instructions Switching on Switch on the mains voltage. Start up the unit using the control unit connected. Check the fan speeds by switching the stage selector. Check the correct operation of the heating or cooling valves by altering the room temperature setpoint.
  • Page 42: Maintenance Schedule

    3.26 KaDeck Versatile air conditioning for offices and administration buildings Installation and operating instructions Secure against reconnection Switch off the unit. Switch off the energy supply. Position a sign on the isolating switch from the supply network indicating that work is being performed in the hazard area and prohibiting the unit being switched on.
  • Page 43: Maintenance Work

    KaDeck 3.26 Versatile air conditioning for offices and administration buildings Installation and operating instructions Interval Work 36 months Hygiene inspection 12 months Check outside air opening for dirt and corrosion 12 months Check secondary air filter for dirt, and replace if necessary 12 months Randomly check all components that come into contact with secondary air 6 months Randomly check the air filter and heat exchanger for dirt on units without accessories, clean if necessary 6 months...
  • Page 44: Changing Filters

    3.26 KaDeck Versatile air conditioning for offices and administration buildings Installation and operating instructions 8.3.1 Changing filters. Switch off unit before opening the intake cover! Open the intake cover until the securing catch snaps into place. Press the securing hook to the inside of the unit and lower the intake cover.
  • Page 45: Cleaning / Visual Inspections

    KaDeck 3.26 Versatile air conditioning for offices and administration buildings Installation and operating instructions 8.3.2 Cleaning / Visual inspections Open intake cover, as described in 8.3.1. (optional) The intake cover can also be fully removed to clean it, simply removing the securing bolts in the hinges. After cleaning the cover, as shown in the diagram, re-insert the securing bolts and secure with the securing disc.
  • Page 46 3.26 KaDeck Versatile air conditioning for offices and administration buildings Installation and operating instructions 8.3.3 Extended cleaning work for the wet cooling model In addition to the steps described under point 8.3.2, the wet cooling version also needs the condensation tray to be cleaned, the condensation pump, float switch and drain (including on-site condensation drain) to be checked Drain off any residual water to dismantle the condensation tray.
  • Page 47: Faults

    KaDeck 3.26 Versatile air conditioning for offices and administration buildings Installation and operating instructions Faults The follow chapter describes possible causes of faults and the work needed to rectify them. Should faults occur frequently, shorten the maintenance intervals in line with the actual loading on the unit. Contact the manufacturer with any faults that cannot be rectified using the following information ( Chapter 1.4 "Technical Data"...
  • Page 48: Fault Table

    3.26 KaDeck Versatile air conditioning for offices and administration buildings Installation and operating instructions Fault table Only permit authorised personnel to rectify operational faults! The table below shows possible faults and the action needed to rectify them: Fault Possible cause Actions Personnel Unit switched off...
  • Page 49: Dismantling And Disposal

    KaDeck 3.26 Versatile air conditioning for offices and administration buildings Installation and operating instructions 10 10 Dismantling and Disposal After the unit has come to the end of its service life, it must be dismantled and disposed of in an environmentally friendly manner.
  • Page 50: Disposal

    3.26 KaDeck Versatile air conditioning for offices and administration buildings Installation and operating instructions 10.3 Disposal Recycle dismantled components if no return or disposal agreement has been concluded: Scrap metals. Recycle plastics. Sort and dispose of other components. IMPORTANT NOTE! Environmental hazard from incorrect disposal! Incorrect disposal can present a hazard to the environment.
  • Page 51: Declaration Of Conformity

    KaDeck 3.26 Versatile air conditioning for offices and administration buildings Installation and operating instructions 11 Declaration of Conformity...
  • Page 52 3.26 KaDeck Versatile air conditioning for offices and administration buildings Installation and operating instructions...
  • Page 53 KaDeck 3.26 Versatile air conditioning for offices and administration buildings Installation and operating instructions...
  • Page 56 Kampmann.co.uk/KaDeck Kampmann GmbH Kampmann UK Ltd. Friedrich-Ebert-Str. 128 - 130 Dial House, Govett Avenue 49811 Lingen (Ems) Shepperton, Middlesex, TW17 8AG Germany Great Britain +49 591 7108-0 +44 (0)1932 228592 +49 591 7108-300 +44 (0)1932 228949 info@kampmann.de info@kampmann.co.uk W Kampmann.de...

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