Tronair 02-7933C0100 Operation & Service Manual

Tronair 02-7933C0100 Operation & Service Manual

5 ton (4.5 metric ton) axle jack

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Tronair, Inc.
1 Air Cargo Pkwy East
Swanton, OH 43558
OPERATION & SERVICE MANUAL
Model: 02-7933C0100
5 Ton (4.5 Metric Ton)
Axle Jack
08/2013  Rev. 02
Phone: (419) 866-6301 | 800-426-6301
Web: www.tronair.com
Email: sales@tronair.com

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Summary of Contents for Tronair 02-7933C0100

  • Page 1 OPERATION & SERVICE MANUAL Model: 02-7933C0100 5 Ton (4.5 Metric Ton) Axle Jack 08/2013  Rev. 02 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
  • Page 2 REVISION DATE TEXT AFFECTED 05/2013 Original Release 08/2013 Modified Parts List...
  • Page 3: Table Of Contents

    Model: 02-7933C0100 5 Ton Axle Jack TABLE OF CONTENTS PAGE DESCRIPTION .................................. 1 USAGE....................................1 SPECIFICATIONS ................................1 ASSEMBLY INSTRUCTIONS ............................1 GENERAL INFORMATION ..........................1 PRE-USE CHECKS ............................1 OPERATING INSTRUCTIONS ............................1 JACK INSTRUCTIONS ............................1 MAINTENANCE ................................2 SERVICING JACK ..............................
  • Page 4: Description

    5 Ton Axle Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 5: Maintenance

    Model: 02-7933C0100 5 Ton Axle Jack MAINTENANCE General Comments  All maintenance and/or repair work should be done using good workmanship practices and proper tools.  The work area should be clean and free of dirt.  When hydraulic seals are removed, every effort should be made to avoid the contact of tools with the critical surfaces of parts.
  • Page 6: Trouble Shooting

    Model: 02-7933C0100 5 Ton Axle Jack TROUBLE SHOOTING TROUBLE PROBABLE CAUSE ACTION Remove piston and pump body. Inspect for Fluid leakage at pump piston Damaged backup ring, o-ring, piston or damage. Replace defective part(s). Replace or pump body pump body...
  • Page 7: Provision Of Spares

    GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...
  • Page 8: Parts List

    Model: 02-7933C0100 5 Ton Axle Jack Parts List Item Part Number Description J-5496-01 Plate, Base HC-2599 Pump, Hand (CE) 5250 psi Z-8167-01 Weldment, Reservoir Z-8168-01 Weldment, Handle Z-8163 Assembly, Cylinder TR-2312 Ring, Stop N-2066-02-S-B Plug, Hex Head with O-Ring Plug, Hex Head ⅛ NPT...
  • Page 9 Model: 02-7933C0100 5 Ton Axle Jack Parts List Item Part Number Description N-2463-03-S-B Fitting, Reducer #6 SAE Male to #4 SAE Female HC-2010-904 O-Ring, Series 3 R-2765 Plug, Reservoir Vent Pin, ⅛ x 7/16 Long SST Roll G-1303-13035 V-2465 Label, Vent Screw K-4781 Kit, Reservoir Replacement;...
  • Page 10 Model: 02-7933C0100 5 Ton Axle Jack Parts List 08/2013 | Rev. 02 Page | 7...
  • Page 11 Model: 02-7933C0100 5 Ton Axle Jack Parts List Item Part Number Description TR-2309 Cylinder, 3 Stage TR-2310 Cylinder, 2 Stage TR-2311 Cylinder, 1 Stage R-2785 Plug, Threaded R-2786 Extension, Mechanical J-5491 Washer, Custom G-1396-35 Ring, Internal G-1396-25 Ring, Internal HC-2023-127...
  • Page 12 Model: 02-7933C0100 5 Ton Axle Jack Parts List Item Part Number Description K-4785 Weldment, Spanner Wrench 08/2013 | Rev. 02 Page | 9...
  • Page 13 APPENDIX I Hydraulic Schematic...
  • Page 17 APPENDIX II HC-2599 Hand Pump Parts List...
  • Page 19 Model: HC-2599 5250 psi Hand Pump Parts List With Illustrations 05/2013 – Rev. 01 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
  • Page 21 5250 psi Hand Pump This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 22: Parts List Illustration

    Model: HC-2599 5250 psi Hand Pump Parts List Illustration This pump is compatible with MIL-PRF-5606/MIL-PRF-83282 Hydraulic Fluids only. WARNING Item 31 (H-2934) is a preset relief valve. Do Not disassemble this valve. Replacement parts are available as a preset relief valve assembly. 05/2013 | Rev.
  • Page 23 APPENDIX III Safety Data Sheet (SDS) MIL-PRF 5606 Hydraulic Fluid...
  • Page 37 APPENDIX IV Declaration of Conformity...
  • Page 39: Declaration Of Conformity

    DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines Axle Jack 02-7933C0100 Relevant provisions complied with by the machinery: 2006/42/EC Relevant standards complied with by the machinery: EN ISO 12100-1 Identification of person empowered to sign on behalf of the Manufacturer: Quality Assurance Representative Tronair, Inc.
  • Page 41 APPENDIX V Maintenance Schedule...

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