Related Manuals for Tronair 02-7928C0100
Summary of Contents for Tronair 02-7928C0100
- Page 1 OPERATION & SERVICE MANUAL Model: 02-7928C0100 5 Ton Two Stage Jack 07/2018 - Rev. 04 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
- Page 2 REVISION DATE TEXT AFFECTED 03/2013 Original Release 01/2014 Modified 3.8 Storage Space and Handling Facilities, 6.2 Numerical Values, Parts List 03/2014 Modified 6.4.2 Jack Instructions and Parts List 07/2018 Major revision...
- Page 3 Model: 02-7928C0100 5 Ton Two Stage Jack TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 1 DESCRIPTION..............................1 MODEL & SERIAL NUMBER ..........................1 MANUFACTURER .............................. 1 FUNCTION................................1 SAFETY INFORMATION ..............................1 USAGE AND SAFETY INFORMATION ......................1 WARNING AND DANGER SIGNS ........................1 COMPONENT SAFETY FEATURES ........................
- Page 4 5 Ton Two Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
- Page 5 Model: 02-7928C0100 5 Ton Two Stage Jack SAFETY INFORMATION (continued) SAFETY GUIDELINES CAUTION! Do not place hands on top of jack near ram locknuts while lowering or raising jack. Pinch points exist between top of jack and threads on ram.
- Page 6 This product should be assembled and/or repaired using good workmanship practices and proper tools. Bolts and elastic stopnuts should be tightened to a torque not to exceed industry standards for Grade '5' bolts. All replacement parts must be Tronair OEM replacement parts. Dispose of waste per federal and local laws and regulations.
- Page 7 Model: 02-7928C0100 5 Ton Two Stage Jack TO COLLAPSE JACK See Figures Collapsed Jack WARNING! Keep hands and fingers clear of pinch points while collapsing jack. Suspend jack using 1” wide flexible lifting strap(s). Be sure to suspend jack evenly.
- Page 8 Model: 02-7928C0100 5 Ton Two Stage Jack OPERATION OPERATING PARAMETERS The trained aircraft technician or operator shall work in accordance with the Operator Manual DO NOT work under a raised load until it is secured by suitable means, i.e. Ram Locknut ...
- Page 9 Load test jacks annually. Only order replacement parts from Tronair. Failure to comply could result in premature failure below certified weight and could cause serious injury including death. 5.4.2 Jack instructions continued on following page.
- Page 10 Model: 02-7928C0100 5 Ton Two Stage Jack 5.4.2 Jack Instructions (continued) Correct Pin Placement Incorrect Pin Placements Washer In Ball Lock In Washer On Top Of Locking Pin Not In Ram Protection Ring Ram Protection Ring Ram Protection Ring Ram Protection Ring...
- Page 11 Model: 02-7928C0100 5 Ton Two Stage Jack 5.4.2 Jack Instructions (continued) Ram Protection Ring Damage Deformation Deformation Acceptable Condition Unacceptable Condition Close pump release valve and operate pump. Hydraulic rams must extend in order from largest to smallest diameter. Largest diameter hydraulic ram must fully extend before the next stage ram begins to rise.
- Page 12 Model: 02-7928C0100 5 Ton Two Stage Jack PACKAGING AND STORAGE PACKAGING REQUIREMENTS Jacks are to be packaged as required to prevent damage to legs or hydraulic equipment during shipment. HANDLING Jack can be rolled by hand on its casters. STRAPPING Jacks can be strapped down by suitable means to prevent unwanted movement during shipment and storage.
- Page 13 Model: 02-7928C0100 5 Ton Two Stage Jack MAINTENANCE GENERAL All maintenance and/or repair work should be done using good workmanship practices and proper tools. The work area should be clean and free of dirt. When O-rings and backup rings are removed, every effort should be made to avoid the contact of tools with the critical surfaces of parts.
- Page 14 GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...
- Page 15 Model: 02-7928C0100 5 Ton Two Stage Jack This page left blank intentionally. 07/2018 | Rev. 04 Page | 12...
- Page 16 Model: 02-7928C0100 5 Ton Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description N-2026-01-S Swivel, JIC 37º Flare, ¼ Hose Barb HC-2764 Pump, Hydraulic Hand Assembly, Hose, 21” Long TF-1043-03*021 Rivet, ⅛...
- Page 17 Model: 02-7928C0100 5 Ton Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-8285-01 Weldment, Brace Leg Hose, ¼ Push On, 7 ½” Long TF-1047-01*07.5 J-5371-01...
- Page 18 Model: 02-7928C0100 5 Ton Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description V-1102 Label, MIL-PRF-5606 V-2465 Label, Vent Screw V-1198 Label, Tronair V-1001 Label, Made In USA...
- Page 19 Model: 02-7928C0100 5 Ton Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description R-1013-02 Shaft, Extension G-1318-0825 Pin, ½ x 2.5" Model D G-1397-206 Ring, Retaining...
- Page 21 APPENDIX I Hydraulic Schematic...
- Page 23 Hydraulic Schematic...
- Page 25 APPENDIX II Declaration of Conformity...
- Page 27 DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines Tripod Jack 02-7928C0100 Relevant provisions complied with by the machinery: 2006/42/EC Relevant standards complied with by the machinery: EN ISO 12100-1 Identification of person empowered to sign on behalf of the Manufacturer: Quality Assurance Representative Tronair, Inc.
- Page 29 APPENDIX III Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...
- Page 43 APPENDIX IV Maintenance Schedule...
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