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Tronair 02-7855C0100 Operation & Service Manual

Tronair 02-7855C0100 Operation & Service Manual

5 ton single stage jack

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OPERATION & SERVICE MANUAL
Model: 02-7855C0100
5 Ton Single Stage Jack
04/2014 – Rev. 02
Tronair, Inc.
Phone: (419) 866-6301 | 800-426-6301
1 Air Cargo Pkwy East
Web: www.tronair.com
Swanton, OH 43558
Email: sales@tronair.com

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Summary of Contents for Tronair 02-7855C0100

  • Page 1 OPERATION & SERVICE MANUAL Model: 02-7855C0100 5 Ton Single Stage Jack 04/2014 – Rev. 02 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
  • Page 2 REVISION DATE TEXT AFFECTED 07/2008 Original release 04/2014 Modified 5.1 Jack Instructions, Parts Lists...
  • Page 3 Model: 02-7855C0100 5 Ton Single Stage Jack TABLE OF CONTENTS PAGE DESCRIPTION .................................. 1 USAGE....................................1 3.0. SPECIFICATIONS ................................1 ASSEMBLY INSTRUCTIONS ............................1 GENERAL INFORMATION ..........................1 PRE-USE CHECKS ............................1 OPERATING INSTRUCTIONS ............................2 JACK INSTRUCTIONS ............................2 MAINTENANCE ................................
  • Page 4: Specifications

    5 Ton Single Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 5  Load test jacks annually.  Only order replacement parts from Tronair.  Failure to comply could result in premature failure below certified weight and could cause serious injury including death. 04/2014 | Rev. 02...
  • Page 6 Model: 02-7855C0100 5 Ton Single Stage Jack JACK INSTRUCTIONS (continued) Correct Pin Placement Incorrect Pin Placements Washer In Ball Lock In Washer On Top Of Locking Pin Not In Ram Protection Ring Ram Protection Ring Ram Protection Ring Ram Protection Ring...
  • Page 7 Model: 02-7855C0100 5 Ton Single Stage Jack JACK INSTRUCTIONS (continued) Ram Protection Ring Damage Deformation Deformation Acceptable Condition Unacceptable Condition Close pump release valve and operate pump. Lower ram locknuts as aircraft is raised. To Lower Aircraft: Lower all jacks simultaneously.
  • Page 8: Maintenance Schedule

    Model: 02-7855C0100 5 Ton Single Stage Jack MAINTENANCE GENERAL  The jack should be stored with some type of cover to protect the jack from liquids (such as Skydrol or cleaning solutions) and other foreign matter that might get on or between ram and cylinder which will damage seals and O-rings.
  • Page 9: Troubleshooting

    GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...
  • Page 10: Parts List

    Model: 02-7855C0100 5 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description H-1009-01 Assembly, Handle (Pump) HJ-532-02 Pad, Jack G-1100-107010 Bolt, Hex Head, Grade 5, 3/8-16 x 1" long...
  • Page 11 Model: 02-7855C0100 5 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description N-2788-02-S-B Elbow, STR THD, ¼ Hose SAE #6 G-1251-1070R Lockwasher, 3/8 Regular G-1100-107010 Bolt, Hex Head, Grade 5, 3/8-16 x 1"...
  • Page 12 Model: 02-7855C0100 5 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description K-1061-04 Kit, Reservoir Replacement; consists of: N-2653-01-S-B Elbow, 90 Male, ¼ Hose x SAE #4 TF-1047-01*09.0...
  • Page 13 Model: 02-7855C0100 5 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description HJ-532-01 Pad, Jack HJ-526-05 Extension HJ-536 Ring, Protection G-1151-106205 Screw, Socket Head Cap, 5/16-18 x 5/8" long...
  • Page 15 APPENDIX I Hydraulic Schematic...
  • Page 17: Hydraulic Schematic

    Hydraulic Schematic...
  • Page 19 APPENDIX II HC-1948 Hand Pump Parts List...
  • Page 21 1950 psi Hand Pump Parts List With Illustrations 10/2002 – Rev. OR When ordering replacement parts/kits, please specify model, serial number and color of your unit. Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558...
  • Page 23 1950 Hand Pump This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur. Only Tronair OEM replacement parts shall be used.
  • Page 24 HC-1948 1950 Hand Pump Parts List Illustrations WARNING! Item 10 (H-2683) is a preset relief valve. Do not disassemble this valve. Replacement parts are available as a preset relief valve assembly. 10/2002 | Rev. OR Page | 2...
  • Page 25 APPENDIX III Declaration of Conformity...
  • Page 27: Declaration Of Conformity

    DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines Tripod Jack 02-7855C0100 Relevant provisions complied with by the machinery: 2006/42/EC Relevant standards complied with by the machinery: EN ISO 12100-1 Identification of person empowered to sign on behalf of the Manufacturer: Quality Assurance Representative Tronair, Inc.
  • Page 29 APPENDIX IV Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...
  • Page 43 APPENDIX V Maintenance Schedule...