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Tronair 02-7934C0100 Operation & Service Manual

7 ton (6.35 metric ton) two stage jack
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OPERATION & SERVICE MANUAL
Models: 02-7934C0100
02A7934C0100
7 Ton (6.35 Metric Ton)
Two Stage Jack
07/2013 - Rev. 02
For Spare Parts, Operations & Service Manuals or Service Needs
Scan the QR code or visit Tronair.com/aftermarket
Tronair, Inc.
Phone: (419) 866-6301 | 800-426-6301
1 Air Cargo Pkwy East
Web: www.tronair.com
Swanton, OH 43558
Email: sales@tronair.com

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Summary of Contents for Tronair 02-7934C0100

  • Page 1 7 Ton (6.35 Metric Ton) Two Stage Jack 07/2013 - Rev. 02 For Spare Parts, Operations & Service Manuals or Service Needs Scan the QR code or visit Tronair.com/aftermarket Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com...
  • Page 2 REVISION DATE TEXT AFFECTED 05/2013 Original Release 07/2013 Added 02-7934C0100, Modified Parts List...
  • Page 3 Models: 02-7934C0100 (Standard) 02A7934C0100 (with Air Pump Option) 7 Ton (6.35 Metric Ton) Two Stage Jack TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 1 NAME OF EQUIPMENT ............................. 1 MODEL NUMBER ............................... 1 MANUFACTURED .............................. 1 USAGE ................................1 LIST OF DRAWINGS ............................1 SAFETY INFORMATION ..............................
  • Page 4 7 Ton (6.35 Metric Ton) Two Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 5 Models: 02-7934C0100 (Standard) 02A7934C0100 (with Air Pump Option) 7 Ton (6.35 Metric Ton) Two Stage Jack INTERLOCKING None 2.10 NECESSARY PERSONAL PROTECTIVE EQUIPMENT CAUTION! Always wear safety glasses. 2.11 SAFETY GUIDELINES CAUTION! Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points exist between top of jack and threads on ram.

  • Page 6: Installation

    Models: 02-7934C0100 (Standard) 02A7934C0100 (with Air Pump Option) 7 Ton (6.35 Metric Ton) Two Stage Jack STORAGE ENVIRONMENT  Store jacks between -20C and +50C/-4 F and 122 F.  Always store jack with ram all the way down. ...

  • Page 7: Numerical Values

    Models: 02-7934C0100 (Standard) 02A7934C0100 (with Air Pump Option) 7 Ton (6.35 Metric Ton) Two Stage Jack OPERATION OPERATING PARAMETERS The user shall work in accordance with the Operator Manual. At no time shall personnel work under the raised load until it is secured by suitable means, i.e. ram locknut.

  • Page 8: Maintenance Schedule

    Models: 02-7934C0100 (Standard) 02A7934C0100 (with Air Pump Option) 7 Ton (6.35 Metric Ton) Two Stage Jack 7.4.2 Jack Instructions To Raise Aircraft: Place jack on a hard, level surface. Hydraulic rams must be completely retracted before operating jack. Raise mechanical extension as close to aircraft jack pad as possible.

  • Page 9: Pneumatic Pump

    Models: 02-7934C0100 (Standard) 02A7934C0100 (with Air Pump Option) 7 Ton (6.35 Metric Ton) Two Stage Jack SERVICING JACK To Disassemble Jack For Seal Replacement: Raise first stage ram high enough to allow removal of the threaded tube stop. Raise both first and second stage rams together to the point where this assembly can be lifted from the jack cylinder.

  • Page 10: Troubleshooting

    Website: www.tronair.com For Spare Parts, Operations & Service Manuals or Service Needs: Scan the QR code or visit Tronair.com/aftermarket 12.0 PARTS LIST Reference Parts Lists and Illustrations on following pages. When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product.
  • Page 11 GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...
  • Page 12 Models: 02-7934C0100 (Standard) 02A7934C0100 (with Air Pump Option) 7 Ton (6.35 Metric Ton) Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-8142-01 Weldment, Jack H-1009-01...
  • Page 13 Models: 02-7934C0100 (Standard) 02A7934C0100 (with Air Pump Option) 7 Ton (6.35 Metric Ton) Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description N-2788-02-S-B Elbow, 90° Male N-2001-08-S-B Elbow, 90°...
  • Page 14 Models: 02-7934C0100 (Standard) 02A7934C0100 (with Air Pump Option) 7 Ton (6.35 Metric Ton) Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description K-1061-04 Kit, Reservoir Replacement; consists of: N-2653-01-S-B Elbow, 90°...
  • Page 15 Models: 02-7934C0100 (Standard) 02A7934C0100 (with Air Pump Option) 7 Ton (6.35 Metric Ton) Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description HJ-557 Pad, Jack" G-1300-31120 Pin, Roll 5/16 x 1 ¼...
  • Page 16 Models: 02-7934C0100 (Standard) 02A7934C0100 (with Air Pump Option) 7 Ton (6.35 Metric Ton) Two Stage Jack Parts List - Air Pump Option When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description...
  • Page 17 Models: 02-7934C0100 (Standard) 02A7934C0100 (with Air Pump Option) 7 Ton (6.35 Metric Ton) Two Stage Jack Parts List – Spanner Wrench When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description K-4786...
  • Page 19 APPENDIX I Hydraulic Schematic...
  • Page 21 Hydraulic Schematic...
  • Page 23 APPENDIX II Air Pump Manufacturer Data...
  • Page 51 APPENDIX III HC-1961 Hand Pump Parts List...
  • Page 53 Model: HC-1961 3250 psi Hand Pump Parts List With Illustrations 05/2005 – Rev. OR Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...

  • Page 55: Installation Instructions

    3250 psi Hand Pump This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 56 HC-1961 3250 psi Hand Pump Parts List Illustrations WARNING! Item 10 (H-2606) is a preset relief valve. Do Not disassemble this valve. Replacement parts are available as a preset relief valve assembly 05/2005 | Rev. OR Page | 2...
  • Page 57 APPENDIX IV Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...
  • Page 71 APPENDIX V Declaration of Conformity...

  • Page 73: Declaration Of Conformity

    Relevant standards complied with by the machinery: EN ISO 12100-1 Identification of person empowered to sign on behalf of the Manufacturer: Quality Assurance Representative Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558...
  • Page 75 APPENDIX VI Maintenance Schedule...

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02a7934c0100

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