Advertisement

Quick Links

Quick-change pallet system
VERO-S NSE-E mini 90 
Assembly and Operating Manual
Translation of Original Operating
Manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the VERO-S NSE-E mini 90 and is the answer not in the manual?

Questions and answers

Summary of Contents for SCHUNK VERO-S NSE-E mini 90

  • Page 1 Quick-change pallet system VERO-S NSE-E mini 90  Assembly and Operating Manual Translation of Original Operating Manual...
  • Page 2 Best regards, Your SCHUNK team Customer Management Tel. +49-7572-7614-1300 Fax +49-7572-7614-1039 cmm@de.schunk.com Please read the operating manual in full and keep it close to the product. 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 3: Table Of Contents

    3.1 Description of design and variant ............19 3.2 Technical data ..................19 4 Design and description ................20 4.1 Design ....................20 4.2 Description ..................21 4.3 Actuation ..................21 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 4 11.5 Sensors do not switch correctly / do not switch at all ........41 12 Part lists .................... 42 13 Assembly drawings ................44 14 Manufacturer certificate................. 48 15 EU declaration of conformity ..............49 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 5: General

    Denotes a hazard with a low degree of risk that, if not avoided, could result in a minor or moderate injury. CAUTION Information about avoiding material damage. 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 6: Applicable Documents

    * A cycle consists of a complete clamping process ("Open" and "Close"). 1.3 Scope of delivery The scope of delivery includes Quick-change pallet system in the variant ordered Accessory kit 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 7: Accessories

    NSE-E mini 90-IN, NSE-E mini 90-IN-V1 variant) – straight, 0.3 m – straight, 1 m – straight, 2 m NOTE: When using customer-supplied cable: min. 3 x 0.14 mm 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 8: Basic Safety Notes

    Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. Use only original spare parts or spares authorized by SCHUNK. 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 9: Environmental And Operating Conditions

    Vibration-damping or vibration-absorbing systems are to be used in such cases. 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 10: Personnel Qualification

    Wear protective gloves and safety goggles when handling hazardous substances. Wear close-fitting protective clothing and also wear long hair in a hairnet when dealing with moving components. 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 11: Notes On Safe Operation

    Do not recommission the product until the malfunction has been rectified. Test the product after a malfunction to establish whether it still functions properly and no increased risks have arisen. 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 12: Disposal

    Falling loads may cause serious injuries and even death. Stand clear of suspended loads and do not step into their swiveling range. Never move loads without supervision. Do not leave suspended loads unattended. 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 13: Protection During Commissioning And Operation

    Before starting up the machine or automated system, check that the EMERGENCY STOP system is working. Prevent operation of the machine if this protective equipment does not function correctly. 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 14: Protection Against Electric Shock

    The effectiveness of the potential equalisation must be verified by executing regular safety measurements. 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 15: Protection Against Magnetic And Electromagnetic Fields

    Only qualified electricians may perform electrical installations. Check if de-energized, ground it and hot-wire. Cover live parts. 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 16 Operating the clamping slides could lead to serious injuries. Do not reach into the clamping pin holder of the product. Use loading devices. Wear protective gloves. 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 17 Use a crane or a transport truck when transporting. During horizontal or overhead applications, the device or pallet must be secured before loosening to prevent it from falling. 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 18 Wear protective gloves when removing the workpieces. Automatic loading is preferred. CAUTION Danger of injury due to sharp edges and rough or slippery surfaces Wear personal protective equipment, particularly protective gloves. 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 19: Product Description

    "open clamping module" or "close clamping module" **** Holding force when fastening the clamping pin with cylindrical screw – DIN EN ISO 4762/12.9 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 20: Design And Description

    Connection plug Voltage supply and actuation Sensor * Clamping module body Interface clamping pins Housing M6 mounting screw Cover cap Plug * * for NSE-E mini 90-IN and NSE-E mini 90-IN-V1 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 21: Description

    Under unfavorable conditions (e.g., high ambient temperatures, insufficient heat dissipation) a permanently connected digital input could lead to an "excessive temperature" error for the internal electronics} 11 [/ 41]. 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 22 Due to the heating of the clamping module, any further connection should not be made permanent with a closed clamping module. This process of heating up may be accompanied by a worsening of repeat accuracy. 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 23 PIN 4 (close) must be at least equal to the closing time. Close clamping module Min. closing time of module Example close clamping module Closed clamping module 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 24: Assembly And Settings

    The IP67 protection class can only be achieved with the connection cable installed. The use of a connection cable with the IP67 protection class is required. 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 25: Connections

    The NSE-E mini 90 / NSE-E mini 90-IN is mounted in the base body installation space by 6 M6 screws. The assembly module is positioned using the centering diameter of the installation space: Ø90 H6. 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 26 For the NSE-E mini 90-IN / NSE-E mini 90-IN-V1, two additional recesses must be provided in the installation space for the sensors. 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 27 * All moduls height matched to each other within < 0,01 mm. Partial installation NSE-E mini 90-IN Hole for fastening screw * All moduls height matched to each other within < 0,01 mm. 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 28 * All moduls height matched to each other within < 0,01 mm. ** Clearance for IXB V1 PAL mini in the clamping pallet. Full installation Manual emergency lock release is not possible in a full installation. 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 29 * All moduls height matched to each other within < 0,01 mm. Full installation NSE-E mini 90-IN Hole for fastening screw * All moduls height matched to each other within < 0,01 mm. 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 30 ** Clearance for IXB V1 PAL mini in the clamping pallet. Tightening torque for the mounting screws Tightening torque for the clamping module mounting screws (Screw quality 10.9) Screw size Tightening torque [Nm] 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 31: Electrical Connection

    Output Connection Sensor plug connector Plug connector provided by the customer Sensor Connector 3-pole, M8 Connection cable 3-pole, socket M8 Tab.: Components of the electrical connection 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 32: Monitoring Clamping Slide Position

    The assignment of the S1 and S2 sensors to the clamping slide positions are shown in the logic table. Open clamping module Closed clamping module The X in the table represents each dampened sensor (logic high). 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 33: Spa Mini 20, Spb Mini 20, Spc Mini 20 Clamping Pins

    > 8 mm SPC mini 20 0435630 > 8 mm > 13 mm M8 > 9 mm > 11 mm M6 11 mm > 8 mm 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 34 Furthermore, the customer workpiece or the clamping pallet must always have the described flatness. The clamping pin type B may deviate in its twisting position by max. +/-10°. 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 35 C [mm] [mm] [mm] L x B 0 - 600 0.03 0.02 0.05 600 - 1200 0.04 0.04 0.08 1200 - 1800 0.05 0.05 0.10 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 36: Operation

    (e.g., by replacement of a damaged clamping module). The operator must ensure that all components and assembly groups are included in the local equipotential bonding in line with the applicable regulations. 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 37: Open Clamping Module

    Due to the heating of the clamping module, PIN 4 (digital input - close) may not be used continuously. Heating the clamping module may worsen the repeat accuracy. 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 38: Emergency Lock Release

    Then screw in one screw into the adapter. This screw will allow the clamping module to be opened manually. Adapter for emergency lock release 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 39: Maintenance And Care

    The system may only be commissioned again once the faults have been corrected. For example, by replacing the damaged unit. 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 40: Storage

    Only store the product in dry rooms. Protect the product from major temperature fluctuations. NOTE: Before recommissioning, clean the product and all attachments, check for damage, functionality and leaks. 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 41: Troubleshooting

    Possible cause Corrective action Cable connected incorrectly. Check that pin terminal is seated properly} 5.4 [/ 31]. Check the sensor cabeling} 5.4 [/ 31]. Wire strands exchanged. Check PIN assignment} 5.4 [/ 31]. 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 42: Part Lists

    Set-screw 90-IN / 90-IN-V1 Set-screw 90 / 90-V1 Set-screw Plug 90-IN / 90-IN-V1 Counter-support Housing Electronics Motor with gearbox Electronics housing O-ring Screw Installation space Seal 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 43 90-V1 for NSE-E mini 90-V1 The product also complies with the regulations found in directive 2014/30/EU from the European Parliament and the Council on electromagnetic compatibility. 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 44: Assembly Drawings

    Assembly drawings 13 Assembly drawings NSE-E mini 90 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 45 Assembly drawings NSE-E mini 90-IN 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 46 Assembly drawings NSE-E mini 90-V1 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 47 Assembly drawings NSE-E mini 90-IN-V1 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 48: Manufacturer Certificate

    Other related technical Standards and specifications: VDMA 34192:2019 Safety requirements for clamping devices for use on machines Mengen, 05th of November 2024 p.p. Philipp Schräder; Head of Engineering Design 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 49: Eu Declaration Of Conformity

    Related technical standards and specifications: Person authorized to compile the technical documentation: Philipp Schräder, Address: see manufacturer's address Mengen, 15th of November 2017 p.p. Philipp Schräder; Head of Engineering Design 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 50 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 51 03.00 | VERO-S NSE-E mini 90 | Quick-change pallet system | en | 1154205...
  • Page 52 H.-D. SCHUNK GmbH & Co. Spanntechnik KG Lothringer Str. 23 D-88512 Mengen Tel. +49-7572-7614-0 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...

Table of Contents