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Operating Manual
APU sim
Probenvorbereitungseinheit

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Summary of Contents for Endress+Hauser analytikjena APU sim

  • Page 1 Operating Manual APU sim Probenvorbereitungseinheit...
  • Page 2 Manufacturer Analytik Jena GmbH+Co. KG Konrad-Zuse-Straße 1 07745 Jena / Germany Phone: +49 3641 77 70 Fax: +49 3641 77 9279 Email: info@analytik-jena.com Technical Service Analytik Jena GmbH+Co. KG Konrad-Zuse-Straße 1 07745 Jena / Germany Phone: +49 3641 77 7407 Fax: +49 3641 77 9279 Email: service@analytik-jena.com For a proper and safe use of this product follow the instructions.
  • Page 3: Table Of Contents

    APU sim Table of contents Table of contents 1 Basic information ..............................About this manual ............................Intended use ..............................2 Security ................................. Safety labeling on the device ........................... Requirements for the operating personnel..................... Safety instructions, transport and commissioning ..................Safety instructions: during operation ......................2.4.1 Summary of safety instructions ........................
  • Page 4 Table of contents APU sim...
  • Page 5: Basic Information

    APU sim Basic information Basic information About this manual The operating manual provides information about the design and operation of the APU sim sample preparation unit and provides operating personnel with the necessary know- how for safe handling of the device and its components. Furthermore, the operating manual includes information on the maintenance and servicing of the device as well as information on potential causes of malfunctions and their correction.
  • Page 6: Security

    Security APU sim Security For your own safety and to ensure error-free and safe operation of the device, please read this chapter carefully before commissioning. Observe all safety instructions listed in this user manual and all messages and infor- mation displayed on the monitor by the control and analysis software. Safety labeling on the device The following GHS pictographs are affixed to the storage bottles and the canister for safety labeling of the chemicals:...
  • Page 7: Safety Instructions: During Operation

    APU sim Security ing the return. Without a completed decontamination report, the acceptance of the device will be refused. The sender may be liable for damage caused by inade- quate decontamination of the device. Safety instructions: during operation 2.4.1 Summary of safety instructions ¡...
  • Page 8: Safety Instructions - Maintenance And Repair

    Security APU sim In case of biological contamination, wipe the affected area with a suitable disin- ¡ fectant. Then wipe the cleaned areas so that they are dry. ¡ The only suitable cleaning method for the housing is wipe disinfection. If the dis- infectant has a spray nozzle, apply disinfectant to a suitable cloth before using it on the device.
  • Page 9: Design And Function

    APU sim Design and function Design and function Design The APU sim sample preparation unit is an automatic adsorption system for the follow- ing sample preparations: AOX and AOF determinations using the column method ¡ SPE-AOX and SPE-AOF determinations ¡ EOF determinations ¡...
  • Page 10: Fig. 2 Sample Path

    Design and function APU sim during sample preparation. To prevent incompletely dissolved components in these samples from settling in the syringe and thus preventing the AOX or AOF determination, sample preparation can be carried out manually. Function The samples are filled into the plastic syringes. The 3 tube pumps pump the samples over the activated carbon columns according to the program settings.
  • Page 11: Fig. 3 Hose Diagram

    APU sim Design and function Fig. 3 Hose diagram Type plate The type plate is located on the rear of the device. The type plate contains the following information: ¡ manufacturer address, trademark Designation of the device, serial number ¡ Electrical connection data ¡...
  • Page 12: Operation

    Operation APU sim Operation Screen layout The device software is operated via the display with the control knob. You can switch be- tween the 3 displays by turning the control knob. Time sequence of sample preparation for each pump unit Setting the program parameters: Sample vol- ume, rinse volume, dosing rate Calibration of the pump unit...
  • Page 13 APU sim Operation Parameter Value Sample volume 100 ml Rinsing volume 25 ml Dosing rate 3 ml/min Setting the program Use the control knob below the display to operate the control software of the device: Movement Function Turn knob ¡ Scroll through the 3 screens: Time course of sam- ple preparation, program setting, calibration ¡...
  • Page 14: Automatic Aox And Aof Sample Preparation

    Operation APU sim Function Press the start button Device signal Continue stopped Briefly press the start but- Start button lights up sample preparation Time display continues Cancel the sample Press and hold the start Device generates a signal tone preparation button Start button no longer lights up The time indication is reset to 00:00...
  • Page 15: Manual Aox Or Aof Sample Preparation For Samples With Particles

    APU sim Operation } Empty the waste container. } Fill the storage bottle for the rinse solution with sodium nitrate solution. Place the storage bottle into the adapter of the device. Immerse the rinse tube (no. 1) in the rinse solution. } Fit the duplex columns with disposable tubes filled with 50 mg activated carbon.
  • Page 16: Spe-Aox And Spe-Aof Sample Preparation

    Operation APU sim } Empty the waste container. } Provide sodium nitrate solution as a rinsing solution. } Fit the duplex columns with disposable tubes filled with 50 mg activated carbon. Screw the duplex columns together.  NOTICE! To avoid contamination, only insert tubes with tweezers and do not touch them by hand.
  • Page 17 APU sim Operation The SPE method separates organic compounds from the highly saline matrix in a first step by solid phase extraction. After elution with methanol, AOX or AOF enrichment takes place on activated carbon. Insoluble inorganic and organic halogen compounds and halogens adsorbed on solids are not detected by this method.
  • Page 18: Eof Sample Preparation With Spe Method

    Operation APU sim Elution Elution is performed manually, i.e., you dose the solutions into the open sy- ringes. } Place 100 ml volumetric flasks under the columns to collect all of the elu- ate. } Elute AOX/AOF compounds with 5 ml methanol from the SPE cartridges: –...
  • Page 19 APU sim Operation NOTICE The SPE cartridge must not dry before sample extraction The EOF compounds only bind optimally to moistened, conditioned resins. Air bubbles in the sample path could dry the cartridge. ¡ Therefore, make sure that no air bubbles form during sample extraction. Sample volume greater than Perform EOF sample preparation manually.
  • Page 20 Operation APU sim Rinse cartridge } Immerse the transfer tubes in the rinse solution. } Rinse SPE cartridges with 50 ... 100 ml rinse solution to remove interfer- ing matrix components. Set the volume as the sample volume. The rinse volume remains at the value "0 ml". } Allow the SPE cartridge to dry for 20 min.
  • Page 21: Calibration Of The Pump Unit

    APU sim Operation Extract sample } Pour the filtered samples into the sample syringes. } Attach the syringe plunger and press down to the surface of the liquid. } Set the following parameters in the program: Exact sample volume, 10 ... 50 ml rinse volume, 3.0 ml/min pump speed. } Start the pump.
  • Page 22 Operation APU sim } Fill the pump tubes with distilled water through the syringe. } Fill the syringe with min. 70 ml distilled water. } Weigh 2 beakers (50 or 100 ml) with a precision of 0.1 g and note the masses. } Place the beakers under the tube outlets. Position the drainage channel under the pump unit so that the water is completely collected in the beakers.
  • Page 23: Maintenance And Care

    APU sim Maintenance and care Maintenance and care Maintenance overview Maintenance item Task Frequency Basic device Clean Daily During decommissioning Remove liquid from the In case of residue in the drainage channel drainage channel Pump tubes and connect- Rinse with ultrapure water Daily ing tubes During decommissioning...
  • Page 24: Fig. 4 Tube Set With Pump Tubes And Connecting Tubes

    Maintenance and care APU sim Fig. 4 Tube set with pump tubes and connecting tubes Fig. 5 Tube lifter } Detach the connection tubes with the tube lifter from the top and bottom connections. To this end, slightly lift the tube with the tube lifter and pull it off with the other hand.
  • Page 25: Replacing The Sealing Rings In The Syringe Adapter

    APU sim Maintenance and care } Close the pump with the tension clamp. Make sure that the tension clamp engages in its guide. It is easier for the clamp to engage with the pump running. Therefore, switch on the pump after inserting the tension clamp and press against the center of the ten- sion clamp.
  • Page 26: Fault Removal

    Fault removal Error Cause Remedy Sample is not being pumped through the system Clogging due to particles being too big Cancel the sample preparation, fill ultrapure water into the plas- tic syringes, rinse the system via the control software Pump faulty Inform customer service Air bubbles in the tube system Connection between plastic syringe and syringe adapter leaking...
  • Page 27: Transport And Storage

    APU sim Transport and storage Transport and storage WARNING Risk of damage to health due to improper decontamination ¡ Decontaminate the device professionally and document the cleaning measures be- fore returning the device to Analytik Jena. ¡ The customer service department will send you the decontamination declaration when you register the return.
  • Page 28: Disposal

    Disposal APU sim Disposal Waste water is produced during operation. Depending on the sample preparation, the waste water contains methanol (SPE-AOX, SPE-AOF and EOF), sodium nitrate, nitric acid and sample. Dispose of the neutralized waste in accordance with the legal requirements.
  • Page 29: Specifications

    APU sim Specifications Specifications General characteristics Designation/type APU sim Basic device dimensions (W x H x D) 450 mm x 600 mm x 205 mm Mass Approx. 20 kg Methods data Number of samples Sample volume 5 ... 100 ml with plastic syringes 100 ...
  • Page 30: List Of Figures

    List of figures APU sim List of figures Fig. 1 Design of APU sim..............................Fig. 2 Sample path ................................. 10 Fig. 3 Hose diagram ............................... 11 Fig. 4 Tube set with pump tubes and connecting tubes ....................24 Fig. 5 Tube lifter ................................