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Summary of Contents for SCHUNK SVAGG 10
- Page 1 Installation and operating instructions SVAGG Vacuum Unit Original operating instructions...
- Page 2 Imprint Imprint Copyright: These instructions are protected by copyright. The copyright for this document belongs to SCHUNK SE & Co. KG. All rights reserved. Technical changes: We reserve the right to make changes for technical improvements. Document number: 0489078 Edition: 02.00 | 7/12/2024 | en-US...
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Page 3: Table Of Contents
Contents Table of contents 1 General ..................... 5 About these instructions ............... 1.2 Depiction of Warnings ................1.3 Associated Documentation ..............1.4 Warranty ................... 2 Fundamental Safety Instructions .............. 2.1 Intended Use ..................2.2 Non-Intended Use................2.3 Personnel Qualifications ............... 8 2.4 Residual Risks .................. - Page 4 Contents 9.2 Faults, Causes, Solutions ............... 29 10 Maintenance ..................31 10.1 Safety ....................31 10.2 Maintenance Schedule ................. 31 10.3 Oil Quantity and Oil Change ..............32 10.4 Maintenance of Pump Oil ..............33 10.5 Emptying the Liquid Reservoir..............34 11 Accessories, Spare Parts and Wearing Parts ..........
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Page 5: General
General 1 General 1.1 About these instructions These instructions contain important information for safe and proper use of the product. These instructions are an integral component of the product and must be stored in such a way that personnel can access them at any time. -
Page 6: Associated Documentation
Catalog data sheet of the product purchased * Assembly and operating instructions for accessories * The documents marked with an asterisk (*) can be downloaded on schunk.com. 1.4 Warranty The warranty is 12 months as of the ex-works delivery date in the event of proper use under the following conditions: Adhere to the environmental and operating conditions. -
Page 7: Fundamental Safety Instructions
Any other use is considered improper by the manufacturer and is deemed as contrary to the designated use. 2.2 Non-Intended Use SCHUNK accepts no liability for damages caused by the use of the product for purposes other than those described under “Intended Use.”... -
Page 8: Personnel Qualifications
Fundamental Safety Instructions Use of the product in combination with easily flammable or potentially explosive materials such as acids or alkalis Unauthorized modifications or changes Pumping or recirculation of coolants/lubricants or other liquids, e.g. from a container Use as wet/dry vacuum 2.3 Personnel Qualifications Unqualified personnel cannot recognize dangers and are therefore exposed to higher risks! -
Page 9: Residual Risks
Ensure that these responsibilities are observed. 2.6 Modifications to the Product SCHUNK assumes no liability for consequences of modifications over which it has no control: The product must be operated only in its original condition as delivered. -
Page 10: Product Description
The vacuum unit SVAGG is available in four versions. The version is indicated in the item designation. The item designation is composed as follows: Part no. Designation Vacuum pump 1563466 SVAGG 10-AC3-30-MD SEVE-OG 10-AC3 1563467 SVAGG 21-AC3-30-MD SEVE-OG 21-AC3 1563468 SVAGG 40-AC3-80-MD... - Page 11 Product Description The vacuum unit is used to control and maintain a specific vacuum level. It also serves as a liquid separator for evacuated liquid media with low to medium contamination levels. The vacuum unit was developed for use on CNC machines and may be used only for this purpose } 2.1 [/ 7].
- Page 12 Product Description Energy-Saving Function The vacuum unit is equipped with an energy-saving function. This function is activated by pressing the pressure switch on the electrical control box (item 8) and controlled by the integrated vacuum sensor. The vacuum pump is switched off when a vacuum of approx.
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Page 13: Technical Data
Technical Data 4 Technical Data 4.1 General Parameters Description SVAGG SVAGG SVAGG SVAGG Unit Pump type SEVE-OG SEVE-OG SEVE-OG SEVE-OG Max. vacuum mbar Reservoir volume Suction rate at 50 m³/h Voltage at 50 Hz ∆230/ ∆230/ ∆230/ ∆230/ Y400 Y400 Y400 Y400 Current range at... -
Page 14: Dimensions
Technical Data 4.2 Dimensions TYPE SVAGG 10 SVAGG 21 SVAGG 40 SVAAG 63 02.00 | SVAGG | Installation and operating instructions | en-US | 0489078... -
Page 15: Transportation And Storage
Compare the entire delivery with the supplied delivery notes to make sure nothing is missing. Damage caused by defective packaging or occurring in transit must be reported immediately to the carrier and SCHUNK. 02.00 | SVAGG | Installation and operating instructions | en-US | 0489078... -
Page 16: Installation
Installation 6 Installation 6.1 Personnel Qualification Unqualified personnel cannot recognize dangers and are therefore exposed to higher risks! Only instruct qualified personnel to perform the tasks described in these operating instructions. The product may only be operated by persons who have undergone appropriate training. -
Page 17: Electrical Connection
Installation 6.3 Electrical Connection DANGER Electrocution by live components or wires Serious injury or death! Electrical installation work may only be carried out by qualified personnel. Make sure that the electrical components are not live before installation, maintenance and troubleshooting. Switch off the mains switch and secure against unauthorized restart. - Page 18 Installation Directional arrow View of the fan blade If the direction of rotation on the vacuum unit is incorrect, switch it off immediately and reverse the connection in the power plug. Check the direction of rotation once again. 6.3.2 Connecting the Signal-emitting Electrical Line The vacuum unit has a plug connector with a potential-free contact.
- Page 19 Installation Connector Connect the supplied mating connector to a three- wire cable (L connection, N connection and protective ground). Check the switching process with a continuity tester (between L and N) by activating and deactivating the vacuum supply. Integrate the signal into the machine controller so that when the signal is interrupted ...
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Page 20: Fluid Connections
Installation 6.4 Fluid Connections CAUTION Compressed air or vacuum in direct contact with the eye Severe eye injury Wear eye protection Do not look into compressed air openings Do not look into the silencer air stream Do not look into vacuum openings such as suction cups, suction lines and hoses. - Page 21 Installation The vacuum unit is operated in continuous operation by default. After switching on, the vacuum pump builds a vacuum up to approx. -930 mbar. After opening the vacuum connection, the vacuum will drop slightly depending on the seal tightness (e.g. the seal tightness of the workpiece, the condition of the seals, etc.) of the vacuum system.
- Page 22 Installation 6.5.2 Fill Level Monitor for the Liquid Separator Any liquid contained in the suctioned media is collected in the liquid separator. The level of the liquid can be observed using the visual fill level indicator in the sight glass. When the critical filling level V1 is reached, the vacuum pump is switched off in order to avoid damage caused by liquid that is sucked in.
- Page 23 Installation The critical fill level is marked in red on the measuring stick in the sight glass. Close the suction connection. Switch off the vacuum unit at the power switch. Vent the system by opening the suction connection to the atmosphere Before opening the blow-off valve, ensure that the operating vacuum has completely dispersed.
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Page 24: Start Of Operations
Start of Operations 7 Start of Operations 7.1 Personnel Qualification Unqualified personnel cannot recognize dangers and are therefore exposed to higher risks! Only instruct qualified personnel to perform the tasks described in these operating instructions. The product may only be operated by persons who have undergone appropriate training. - Page 25 Start of Operations CAUTION Vacuum close to the eye Severe eye injury! Wear eye protection. Do not look into vacuum openings, e.g. suction cups. 02.00 | SVAGG | Installation and operating instructions | en-US | 0489078...
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Page 26: Operation
Operation 8 Operation 8.1 Preparations DANGER Releasing the workpiece from the clamping table Serious injury or death! The vacuum level in the machine tool must be measured directly on the vacuum clamping device. The vacuum sensors on the clamping device and vacuum generator are connected to the system controller. - Page 27 Operation Before starting up the vacuum unit, ensure that you are familiar with the following: 1. All aspects of the vacuum unit 2. The machine equipment and fittings 3. Operating mode of the vacuum unit 4. The immediate surroundings of the vacuum unit, and the machine or system in which the vacuum unit is used 5.
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Page 28: Connecting To The Clamping Device
Operation 8.2 Connecting to the Clamping Device Connect the vacuum hose included in the delivery to the vacuum connection on the vacuum unit and to the vacuum clamping device. The valves must be closed. The electrical supply must be present, and the safety features must be integrated in the machine controller. -
Page 29: Troubleshooting
Troubleshooting 9 Troubleshooting 9.1 Safety Maintenance work may only be carried out by qualified personnel. WARNING Risk of injury due to incorrect maintenance or troubleshooting Check the proper functioning of the product, especially the safety features, after every maintenance or troubleshooting operation. - Page 30 Clean the vacuum clamping system are dirty openings. Vacuum hose kinked Lay vacuum hose without kinking. No audible Vacuum sensor does not Contact your SCHUNK warning respond contact person. signal Fill level sensor does not react Float does not move,...
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Page 31: Maintenance
Allow the components to cool down before commencing work on the product. 10.2 Maintenance Schedule SCHUNK stipulates the following checks and inspection intervals. The operator must comply with the legal regulations and safety regulations applicable at the location of use. These intervals apply to single-shift operation. -
Page 32: Oil Quantity And Oil Change
Maintenance 10.3 Oil Quantity and Oil Change WARNING Waste oil gets into the environment Risk to health and the environment Proper disposal of the waste oil according to the country- specific and official regulations The maintenance intervals are very dependent on the individual operating conditions. -
Page 33: Maintenance Of Pump Oil
Maintenance 10.4 Maintenance of Pump Oil NOTICE Insufficient or incorrect maintenance of the pump oil Damage to the vacuum pump Observe the maintenance instructions of the pump manufacturer To separate the oil in the vacuum pump from condensed liquids, the oil must be serviced at regular intervals. With the help of the gas ballast valve, the accumulation of condensates from the process gas in the vacuum pump is counteracted. -
Page 34: Emptying The Liquid Reservoir
Maintenance 10.5 Emptying the Liquid Reservoir NOTICE Open the blow-off valve when there is a vacuum in the storage reservoir Ignore the audible liquid fill level warning Separated liquid is drawn into the vacuum pump and leads to the destruction of the pump motor. Make sure that the power plug is OFF before each blow-off process. -
Page 35: Accessories, Spare Parts And Wearing Parts
Accessories, Spare Parts and Wearing Parts 11 Accessories, Spare Parts and Wearing Parts Accessories, spare parts, and wearing parts can be requested using the order number, product key, or SCHUNK product service number. Part no. Designation Note Type 1563500 Vacuum pump... -
Page 36: Disposal
For proper disposal, please contact a company specializing in the disposal of technical goods and instruct the company to observe the applicable disposal and environmental regulations. SCHUNK is happy to assist you in finding a suitable company. 02.00 | SVAGG | Installation and operating instructions | en-US | 0489078... - Page 37 02.00 | SVAGG | Installation and operating instructions | en-US | 0489078...
- Page 38 02.00 | SVAGG | Installation and operating instructions | en-US | 0489078...
- Page 39 02.00 | SVAGG | Installation and operating instructions | en-US | 0489078...
- Page 40 H.-D. SCHUNK GmbH & Co. Spanntechnik KG Lothringer Str. 23 D-88512 Mengen Tel. +49-7572-7614-1300 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...
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