Related Manuals for SCHUNK SMPL
Summary of Contents for SCHUNK SMPL
- Page 1 Translation of the original manual Assembly- and Operating Manual SMPL with ISST, SFM and ISBL...
- Page 2 Tel. +49 (0)7572 7614 1300 Fax +49 (0)7572 7614 1039 CMM@de.schunk.com Please read the operating instructions in full and keep them close to the product. 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656...
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Page 3: Table Of Contents
Safety........................ 27 Faults, Causes, Solutions when Working with Steel-Plate and Suction Cups .. 27 Faults, Causes, Solutions when Working with Steel-Plate and FlexMat..... 33 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656... - Page 4 Maintenance and Cleaning of the Suction Cups ISBL ......... 39 Maintenance and Cleaning of the FlexMat SFM.......... 39 Accessories, Spare Parts and Wearing Parts ............ 40 10 Disposing of the Product .................. 41 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656...
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Page 5: General
• Catalog data sheet of the product purchased * • Assembly and operating instructions for accessories * • Assembly instructions for the Matrix-Plate * 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656... -
Page 6: Warranty
• Compliance with the prescribed maintenance intervals (> see chapter 10). Parts that come into contact with workpieces and wearing parts are not covered by the warranty. 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656... -
Page 7: Fundamental Safety Instructions
Vacuum close to the eye Severe eye injury! Wear eye protection. • Do not look into vacuum openings such as suction lines and • hoses. 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656... -
Page 8: Environmental And Operating Conditions
• The staff must be at least 18 years of age and physically and mentally capable. • The product must be operated only by persons who have undergone appropriate training. 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656... -
Page 9: Personal Protective Equipment
• Safety features must not be disabled under any circumstances. SCHUNK assumes no liability for consequences of modifications over which it has no control. 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656... -
Page 10: Responsibility Of The Operating Company
2. The product is used in combination with a machine tool/ machining center. Ensure that the appropriate country-specific regulations and safety regulations are adhered to. 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656... -
Page 11: Product Description
Steel-Plate. The tightness of the system is ensured by the sealing gasket, which is inserted into the grid of the 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656... - Page 12 Any uncovered holes of the Steel-Plate must be sealed with the supplied sealing magnets. Matrix-Plate Steel-Plate Suction cup Workpiece Sealing magnets Sealing gasket 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656...
- Page 13 Uncovered holes on the Steel-Plate must be sealed with sealing magnets (5) Accessories. Matrix-Plate Steel-Plate FlexMat 3.1 FlexMat, positioning nubs Workpiece Sealing magnets Sealing gasket 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656...
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Page 14: Variants And Type Keys / Technical Data
400 69.5 100 300 75 200 --- 400x300x3 SFM 1487789 ISST-SMPL 600 75 200 400 69.5 100 --- 600x400x3 SFM All specifications are in mm. 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656... - Page 15 The FlexMat SFM is available in one version. Part number Abbreviated designation 1378520 SFM 298.5 x 198.5 298.5 198.5 All specifications are in mm. 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656...
- Page 16 0425136 ISBL 80x80x38 0425137 ISBL 80x40x38 0425138 ISBL 80x28x38 0425139 ISBL 80x80x97 0425140 ISBL 80x40x97 0425141 ISBL 80x28x97 All specifications are in mm. 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656...
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Page 17: Properties Of The Clamping System
• If the workpiece is drilled in the area of the suction cell or if its sealing lip is damaged, the vacuum collapses suddenly, thereby eliminating the clamping force of this cell. 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656... - Page 18 Processing on only one suction cup is not permitted. At least two suction cups must always be used, but ideally as many suction cups as possible. 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656...
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Page 19: Calculating The Clamping Force
This should always be carefully observed and monitored, particularly during retraction, but also during processing. 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656... -
Page 20: Transport And Storage
We therefore recommend storage in closed containers. Under ideal storage conditions, the maximum storage period is 2 to 4 years (storage of elastomer parts in accordance with DIN 7716). 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656... -
Page 21: Installation
(see accessories: magnetic plugs or rubber mat). The cover of the open vacuum openings / suction cells also prevents cooling lubricants from being sucked in. 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656... -
Page 22: Start Of Operations
CAUTION Vacuum close to the eye Severe eye injury! Wear eye protection. • Do not look into vacuum openings, e.g. suction cups. • 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656... - Page 23 Steel-Plate and the workpiece. All vacuum holes not covered by suction cups must be sealed vacuum-tight with sealing magnets. (See Faults, Causes, Solutions) 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656...
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Page 24: Operation
Ensure that only authorized personnel are present in the working area of the machine or system and that no other personnel are put in danger by switching on the machine. 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656... -
Page 25: Processing
• Line break • Malfunction • Perforation in the workpiece due to machining • Contaminated screen in the vacuum opening of the Matrix-Plate 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656... - Page 26 -600 mbar. Nevertheless, we recommend an operating vacuum of at least -750 mbar. This may need to be taken into account during monitoring. 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656...
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Page 27: Troubleshooting
Therefore, please observe the information provided in chapter 10.2 of the Assembly Instructions for Matrix-Plate. The following table merely represents a specific supplement to this. 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656... - Page 28 Check whether the not apply suction. individual vacuum opening over which the suction cup is positioned 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | is supplied with a vacuum 1512656 by the Matrix-Plate.
- Page 29 In the case of excessive porousness, vacuum clamping is not possible. Cause lies with vacuum See Assembly Instructions generator, hoses or for Matrix-Plate. Matrix-Plate. 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656...
- Page 30 If possible, to the clamping forces. increase the clamping force with additional/ larger suction cups, a higher vacuum level or higher friction force. 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656...
- Page 31 Only one suction cup was Processing on only one used. suction cup is not permitted. The generated torques can easily displace it. Use additional suction cups. 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656...
- Page 32 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656...
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Page 33: Faults, Causes, Solutions When Working With Steel-Plate And Flexmat
Therefore, please observe the information provided in chapter 10.2 of the Assembly Instructions for Matrix-Plate. The following table merely represents a specific supplement to this. 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656... - Page 34 Note: If a suction cell is not fully covered, no vacuum builds up in this cell and no clamping force is generated. 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656...
- Page 35 In the case of excessive porousness, vacuum clamping is not possible. Cause lies with vacuum See Assembly Instructions generator, hoses or for Matrix-Plate. Matrix-Plate. 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656...
- Page 36 In this case, refer to the points “Machining forces too high” and/or “Workpiece not suitable.” 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656...
- Page 37 Position the workpiece clamping fully covered by the such that as many suction surface is workpiece. cells as possible are fully too small covered. 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656...
- Page 38 FlexMat is contaminants. too low. 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656...
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Page 39: Maintenance
The FlexMat should be replaced in the event of damage. Before each machining process, clean the FlexMat to remove any coarse dirt and cooling lubricant. Note regarding cleaning of elastomer parts: 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656... -
Page 40: Accessories, Spare Parts And Wearing Parts
SCDR 81x43x12 upper seal 1500117 Sealing frame W For ISBL 80x28 SCDR 81x31x12 upper seal S = spare part, W = wearing part 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656... -
Page 41: Disposing Of The Product
1. Dispose of the product properly after replacement or decommissioning. 2. Observe the country-specific guidelines and legal obligations for waste prevention and disposal. 01 | SMPL with ISST, SFM and ISBL | Assembly- and Operating Manual | en-US | 1512656... - Page 44 Folgen Sie uns I Follow us...
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