SCHUNK TRIBOS SVP-2D Assembly And Operating Manual
Clamping device
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- Assembly and operating manual (24 pages) ,
- Assembly and operating manual (24 pages) ,
- Operating manual (30 pages)
Related Manuals for SCHUNK TRIBOS SVP-2D
Summary of Contents for SCHUNK TRIBOS SVP-2D
- Page 1 Translation of the original manual Assembly and Operating Manual Clamping device SVP-2D Polygonal Clamping System...
- Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and requires our written approval.
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Page 3: Table Of Contents
Table of contents Table of contents General........................ 5 About this manual .................... 5 1.1.1 Presentation of Warning Labels ............... 5 1.1.2 Applicable documents ................ 6 Warranty ...................... 6 Scope of delivery .................... 6 Accessories ...................... 7 1.4.1 Power cord / power supply unit / DC-DC converter......... 7 Basic safety notes .................... - Page 4 Table of contents Troubleshooting ..................... 27 Tool shank cannot be inserted if pressure is built up......... 27 Tool shank can only be partially inserted into the toolholder...... 29 Tool cannot be removed from the toolholder............ 30 Tool shank can be inserted outside the pressure range if slight pressure is applied........................
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Page 5: General
General 1 General 1.1 About this manual This manual contains important information for a safe and appropriate use of the product. This manual is an integral part of the product and must be kept accessible for the personnel at all times. Before starting work, the personnel must have read and understood this operating manual. -
Page 6: Applicable Documents
• Assembly and Operating manual "TRIBOS Polygonal Clamping device" (Toolholder) * The documents marked with an asterisk (*) can be downloaded on our homepage schunk.com 1.2 Warranty If the product is used as intended, the warranty is valid for 24... -
Page 7: Accessories
General 1.4 Accessories The following accessories are available for the product, which must be ordered separately: • Cylindrical brush (see catalog Toolholder systems "Accessories") • Insert SRE (see catalog Toolholder systems "Accessories") • Protective cover for TRIBOS clamping device SVP-2/2D (ID number: 9935548) •... -
Page 8: Basic Safety Notes
Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 2.5 Environmental and operating conditions The TRIBOS clamping device may be stored and operated only in clean, dust-free and dry rooms at a temperature of + 15°C till +... -
Page 9: Personnel Qualification
Basic safety notes 2.6 Personnel qualification The initial commissioning, maintenance, and repair of the clamping device may only be performed by trained specialist personnel. Every person called upon by the operator to work on the clamping device must have read and understood the complete assembly and operating manual, especially the chapter "Basic safety notes"... -
Page 10: Notes On Particular Risks
Basic safety notes 2.10 Notes on particular risks WARNING Risk of injury due to lateral under high pressure escaping oil! Lateral under high pressure escaping oil on seals or by opening the vent screw can cause serious injuries. Wear protective gloves and safety goggles. •... - Page 11 Basic safety notes NOTICE Material damage due to false minimum clamping depth! A too low minimum clamping depth causes loss of accuracy and torque at the toolholder. Observe minimum clamping depth of the tool, • See Assembly and Operating manual Toolholder. ✓...
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Page 12: Technical Data
Technical data 3 Technical data 3.1 Basic data Reference value Value Operating pressure [bar] 0 - 400 Pressing time (depending on approx. 8 sec at 400 bar clamping pressure and oil temperature) Hydraulic oil Mobile Vactra 2 (Viskosity 68) Ambient temperature [°C] +15 to +40 Dimensions (LxBxH) [mm] 300 x 370 x 347... -
Page 13: Position Of The Type Plate
Technical data 3.2 Position of the type plate 3.2.1 Type plate and safety note Name of product and Id-number Id-number type plate Serial device number Construction date Technical data Rear panel with saftey note 04.00 | Clamping device SVP-2D | Assembly and Operating Manual | en | 0289025... -
Page 14: Design And Description
Design and description 4 Design and description 4.1 Design Vent screw Support for measuring system Intermediate sleeve Rear panel with safety note Actuation hadle Pressure control device Interface handheld scanner Power supply mains adapter Type plate Pressure release valve Through bores for fastening View from front Main switch (up to SV 1.4) -
Page 15: Description
Design and description 4.2 Description • Clamping device for a safe and quick tool change. • With the clamping device clamp TRIBOS tools quickly and evenly. 04.00 | Clamping device SVP-2D | Assembly and Operating Manual | en | 0289025... -
Page 16: Assembly And Settings
Assembly and settings 5 Assembly and settings 5.1 Fastening the clamping device onto a work bench WARNING Risk of injury due to tilting, falling of the clamping device! Due to tilting, falling of the clamping device hands and feet may be squeezed and jammed. - Page 17 Assembly and settings Carefully draw the movable side (6) of the caliper gauge (1) Ø away. Then guide the caliper gauge from left to right through the two slotted bearings (7) of the bracket of the base body (8) of the clamping device. Push the movable side (6) again onto the caliper gauge and secure it with the safety pin (5) in the bore on the rear of the caliper gauge.
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Page 18: Operation
NOTE Former versions of the toolholder type S haven´t been equipped with a locking surface yet. To avoid damages at the toolholders caused by wrong clamping operations please contact SCHUNK (+49-7133-103-2333), before clamping the toolholders in the clamping device SVP-2D. - Page 19 Operation NOTICE Material damage due to incorrect handling! Deformation of the intermediate sleeve by clamping without reduction insert and TRIBOS toolholder. Intermediate sleeve clamp with reduction insert and TRIBOS • toolholder only. CAUTION Risk of injury due to sharp-edged tools. Wear protective gloves at tool change.
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Page 20: Pressure Control Device
Operation 6.2 Pressure control device Display: Software version Display: Operating mode • Connect the device to the mains voltage (100-240 VAC / 24 VDC / 4,16 A) using the supplied power supply unit. From software version SV 1.4: Switch on the clamping device via the main switch on rear panel. -
Page 21: Example For Pressure Input: 280 Bar
Press 2 x key »↑« (F 4) Confirm value ”280” Press 1 x key »OK« (F 2) 6.3 Handheld scanner for DataMatrix-Code The handheld scanner retrofit kit is available as accessory at SCHUNK: Handheld scanner for ID number SVP-2D with software version 1.3 0201756 SVP-2D from software version 1.4... - Page 22 RS-232 interface. NOTICE The scanner can be damaged if the DC-DC converter is used improperly Do only use the DC-DC converter for TRIBOS SVP-2D with • software version 1.3. If TRIBOS SVP-2D with software version 1.4 is used, connect •...
- Page 23 Operation Handheld scanner Data Matrix Code Toolholder TRIBOS • Fully automatic detection of the toolholder type and the clamping-Ø via DataMatrix-Code. • The handheld scanner CR6000 with power cord is connected to the RS 232 interface. • Hold the scanner steadily and slightly inclined (angle 10° - 20°) towards the DataMatrix-Code.
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Page 24: Notes On Clamping And Unclamping
Operation Setting after start: Normal operation. • Locking manual operation via DataMatrix code Software version 1.3 • P+- option for fine-tuning pressure once target pressure is reached • Locking manual operation via DataMatrix code Software version 1.4 • P+- option for fine-tuning pressure once target pressure is reached •... - Page 25 Operation • Fine particles in the cooling lubricant may cause the tool to become stuck in the toolholder. In this case, insert a piercer through the rear opening of the TRIBOS toolholder and loosen the tool by pushing or gently hitting it with this piercer. •...
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Page 26: Tribos Pressure Table
Operation 6.5 TRIBOS pressure table Generally the following applies: Observe TRIBOS pressure table 04.00 | Clamping device SVP-2D | Assembly and Operating Manual | en | 0289025... -
Page 27: Troubleshooting
Troubleshooting 7 Troubleshooting 7.1 Tool shank cannot be inserted if pressure is built up Possible cause Corrective action Toolholder has not fully engaged with the Engage toolholder properly and place on end engaging areas of the reduction insert. stop. Toolholder not placed on end stop. Wrong toolholder/reduction insert angle. - Page 28 Troubleshooting Possible cause Corrective action Reduction insert not inserted up to the Insert reduction insert up to the stop into the stop into intermediate sleeve of the intermediate sleeve of the clamping device. clamping device. Shank is too large. Use tool shank with tolerance h6. Shank does not have the required tolerance h6.
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Page 29: Tool Shank Can Only Be Partially Inserted Into The Toolholder
Troubleshooting 7.2 Tool shank can only be partially inserted into the toolholder Possible cause Corrective action Toolholder has not fully engaged with the Engage toolholder properly. engaging areas of the reduction insert. Reduction insert not inserted up to the Insert reduction insert up to the stop into the stop into intermediate sleeve of the intermediate sleeve of the clamping device. -
Page 30: Tool Cannot Be Removed From The Toolholder
Troubleshooting 7.3 Tool cannot be removed from the toolholder Possible cause Corrective action Frictional corrosion / contact corrosion Actuate clamping device on release pressure for the toolholder. Drive out the tool shank using a hammer and a suitable drift punch. Clean clamping bore and tool and carry out new clamping procedure. -
Page 31: Tool Shank Can Be Inserted Outside The Pressure Range If Slight Pressure Is Applied
7.4 Tool shank can be inserted outside the pressure range if slight pressure is applied Possible cause Corrective action Send back the toolholder to SCHUNK for inspection/repair. Observe TRIBOS pressure table (do not exceed max. pressure). Toolholder pressed in wrong angle (clamping area is deformed). -
Page 32: Torque / Clamping Force / Holding Force Too Low
Troubleshooting 7.7 Torque / clamping force / holding force too low Possible cause Corrective action Send the toolholder to SCHUNK for inspection/ repair. Observe TRIBOS pressure table (do not exceed max. pressure). Toolholder pressed in wrong angle (clamping area is deformed). -
Page 33: Concentricity Errors On The Clamped Tool
7.8 Concentricity errors on the clamped tool Possible cause Corrective action Toolholder damaged, improper handling. Check toolholder for collision or damage and send back to SCHUNK for inspection/repair if necessary. Machine spindle damaged, concentricity Check machine spindle for damage and check error/axial eccentricity error on the true running. - Page 34 Troubleshooting Possible cause Corrective action Check screw connection Send the clamping device to SCHUNK for inspection/repair Oil leakage at TRIBOS body (screw connection) Retighten screw connections, refill with oil if Screw connection necessary and vent clamping device Care and storage 36].
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Page 35: Oil Leaking Out Of The Clamping Device
7.10 Oil leaking out of the clamping device Possible cause Corrective action Replace seal. send the clamping device to SCHUNK for inspection/repair Oil leakage at pressure body (seal) 04.00 | Clamping device SVP-2D | Assembly and Operating Manual | en | 0289025... -
Page 36: Maintenance
Service and repair work should only be carried out in accordance with the service instructions by qualified personnel. This includes SCHUNK service technicians or qualified technicians trained by SCHUNK. 04.00 | Clamping device SVP-2D | Assembly and Operating Manual | en | 0289025... -
Page 37: Transport And Disposal
Transport and disposal 9 Transport and disposal 9.1 Transport For transport use the original SCHUNK packing. Transport the clamp-ing device only horizontally. CAUTION Risk of injury due to unsuitable means of transport! The use of unsuitable means of transport can cause injuries. -
Page 38: Short Manual
Short manual 10 Short manual 04.00 | Clamping device SVP-2D | Assembly and Operating Manual | en | 0289025... -
Page 39: Translation Of Original Declaration Of Conformity
11 Translation of original declaration of conformity in terms of the Directive 2006/42/EC, Annex II, Part 1.A of the European Parliament and of the Council on machinery. Manufacturer/ SCHUNK GmbH & Co. KG Spann- und Greiftechnik Distributor Bahnhofstr. 106 – 134 D-74348 Lauffen/Neckar... -
Page 40: Clamping Device Svp-2D | Assembly And Operating Manual | En
04.00 | Clamping device SVP-2D | Assembly and Operating Manual | en | 0289025...
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