SCHUNK SVP-4 Assembly And Operating Manual
Clamping device, polygonal clamping system
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Summary of Contents for SCHUNK SVP-4
- Page 1 Translation of the original manual Assembly and Operating manual Clamping device SVP-4 Polygonal Clamping System...
- Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and requires our written approval.
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Page 3: Table Of Contents
Operating the module for stationary use and the pressure regulator .... 27 5.2.1 Tab "Initial Page" .................. 29 5.2.2 Tab "Information 1"................ 30 5.2.3 Tab "Information 2"................ 30 5.2.4 Tab "Progress of work cycle" .............. 31 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017... - Page 4 Torque / clamping force / holding force too low .......... 43 Concentricity errors on the clamped tool ............ 44 Maintenance ...................... 45 Short manual ...................... 46 Declaration of conformity .................. 47 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017...
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Page 5: General
Non-observance can lead to irreversible injury and even death. CAUTION Dangers for persons! Non-observance can cause minor injuries. CAUTION Material damage! Information about avoiding material damage. 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017... -
Page 6: Applicable Documents
• Length adjustment LMG-M (Id No: 0201961) • Stacker (Id No.0211768) • Protective cover for stacker (Id No.: 0211768) • Handheld scanner, • Power adapter, Power adapter 7] 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017... -
Page 7: Power Adapter
• Switzerland - ID no.: 9958143 • South Africa - ID no.: 9961009 • France - ID no.: 9900076 Note: Product pictures see catalog Tool holder systems "Accessories" 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017... -
Page 8: Basic Safety Notes
Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017... -
Page 9: Environmental And Operating Conditions
"Basic safety notes" Basic safety notes 8]. This applies particularly to personnel only used occasionally at the TRIBOS clamping device. 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017... -
Page 10: Transport
The use of unsuitable means of transport can cause injuries. Use suitable means of transport. • Attach transport belt only here 2.8 Disposal For proper disposal, return the clamping device to SCHUNK. 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017... -
Page 11: Fundamental Dangers
• Stand clear of suspended loads and do not step into their swiveling range. • Never move loads without supervision. • Do not leave suspended loads unattended. 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017... -
Page 12: Notes On Particular Risks
Insert the toolholder till the stop into the reduction insert and • position correctly (via the flattened areas). Insert the reduction insert till the stop into the clamping • device. 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017... - Page 13 Connecting a remote control during service and maintenance work on the built-in pump type CPT-60/400 will damage the control board. Do not connect a remote control during servicing and • maintenance work! 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017...
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Page 14: Technical Data
Dimensions (L x W x H) [mm] 610 x 320 x 460 Weight [kg] Protection class IP RS-232 interface Pin1: +5VDC Pin2: TXD Pin3: RXD PIN5: GND 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017... -
Page 15: Technical Characteristics And Functions
• The pressure is monitored by an electronical pressure sensor. • Electronically managed service management. • The traceability of the pressure cycles is ensured by automatic recording and saving on an internal memory. 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017... -
Page 16: Technical Data Of The Optional Handhold Scanner
RS-232 Supply voltage [VDC] Power consumption [W] Weight [g] Operating and storage humidity 5% to 95% non-condensing Ambient temperature [°C] +15 to +40 Material Polycarbonat housing 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017... -
Page 17: Position Of The Safety Notes And Type Plates
USB-Interface - Service and firmware up-date RS 232 - Interface handheld scanner Stop Start TRIBOS pressure table 3.3.1 Type plates and safety notes 230 V-Version 110 V-Version Safety note voltage 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017... -
Page 18: Assembly And Installation
SVP-4 programs or data can be updated. The software displays the machine status, programs and fault logs, among other things. 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017... - Page 19 (among other information), as well as the meter reading for the clamping procedures carried out. The service meter, pressing time, target pressure and maximum pressure are also stored here. 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017...
- Page 20 Assembly and installation 4.2.2.2 "Programs" menu item Individual pressure values can be stored here. ■ Select program number (1). Ø 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017...
- Page 21 Click on "Scan data" button. Ø Then click on "Write PLC" (5). Ø This procedure should always be used as soon as the clamping device is shipped for service. 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017...
- Page 22 The two LEDs in the control unit display light up red alternately Ø (3). Release the start and stop buttons. Ø 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017...
- Page 23 Click button "FW Update" and select update from firmware file Ø (.hex) (5). Update starts automatically. Ø Update is complete once the message:"firmware transferred Ø successfully" appears (7). 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017...
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Page 24: Assembly Of The Length Adjustment For Tribos Svp-4
To determine the zero point of the caliper gauge, swivel up the Ø two measuring arms and slide towards one another. Set the caliper gauge´s display to zero (see illustration). 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017... -
Page 25: Operation
Material damage due to exceeding the permissible pressure! Too high pressure causes deformation of the toolholder and loss of function. Observe the pressure specifications of the toolholder. • 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017... - Page 26 Set the clamping device SVP-4 into operation with the "Start Ø button". The tool/workpiece can now be inserted or removed. ✔ 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017...
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Page 27: Operating The Module For Stationary Use And The Pressure Regulator
• If left inactive, the device automatically switches off after 3 minutes. An initial page will appear on the display with four tabs. Initial page Information 1 Information 2 Progress of work cycle 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017... - Page 28 Pressure over time normal operation ≤ 100 bar: > 100 bar: step 5 bar step 5 bar P+ option range + 5 bar range + 20 bar 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017...
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Page 29: Tab "Initial Page
2 Program designation 5 Visualisation of state of charge 3 Program-No. 1 - 47 You can raise and lower the system pressure using the "Start" and "Stop" button 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017... -
Page 30: Tab "Information 1
The service program is designed for remote diagnostics by a service technician. Cycles to service = work cycles until maintenance. 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017... -
Page 31: Tab "Progress Of Work Cycle
The "Progress of work cycle" tab displays the last completed work cycle in graphic form, including the pressure reached and the time taken to reach it. 5.2.5 Handhold scanner for DataMatrix-Code Interface Handheld scanner 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017... - Page 32 TRIBOS pressure table 37]. After scanning the unlock code, only manual operation is active. Scanning the code with the handheld scanner is no longer possible. 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017...
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Page 33: Behavior In The Event Of Malfunctions
Error can be deleted by pressing and holding ENTER for at least 1s. The control programme resets the system. If the fault is still present after resetting the system, contact the customer service. Service-Hotline: +49-7133-103-2333 Service-Fax: +49-7133-103-942173 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017... - Page 34 Flashing red Pressure sensor error; Flashing red pressure below calibration value of 0 bar I-Fuse error. Shunt/fuse is Flashing red blown or motor is running without activation 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017...
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Page 35: Notes On Clamping And Unclamping
• Sometimes, the tool shanks are marked. These markings are often "wrapped". This impairs the insertion of the TRIBOS toolholder or even makes an insertion impossible. In this case, re-move the wrapping. 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017... - Page 36 If the degree of hardness or stiffness should be lower, the compression joint is not properly covered and therefore results a reduced force transmission of the clamping system. 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017...
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Page 37: Tribos Pressure Table
Operation 5.6 TRIBOS pressure table Generally the following applies: Observe TRIBOS pressure table 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017... -
Page 38: Troubleshooting
Too much pressure could have been aligned with the segment). applied to toolholder/reduction insert causing constant deformation. TRIBOS toolholder not turned to right- hand stop. Turn TRIBOS toolholder to right-hand stop 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017... - Page 39 Keep clamping area clean at the outer diameter. It must be possible to insert the reduction insert properly. Stickers or the like on the clamping area. 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017...
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Page 40: Tool Shank Can Only Be Partially Inserted Into The Toolholder
Bad quality of tool shank e.g. it may have Check tool shank. a slightly conical shape. Use tool shank with tolerance h6. 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017... -
Page 41: Tool Cannot Be Removed From The Toolholder
Actuate clamping device on release pressure for the toolholder. Drive out the tool shank using a hammer and a suitable drift punch. Clean clamping bore and clamp new tool. 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017... -
Page 42: Tool Shank Can Be Inserted Outside The Pressure Range If Slight Pressure Is Applied
6.5 Tool shank can yet not be inserted at maximum pressure Possible cause Corrective action Shank does not have the required Use tool shank with tolerance h6. tolerance h6, tool shank is too big (> h6). 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017... -
Page 43: Torque / Clamping Force / Holding Force Too Low
Lubricant film on tool shank and/or on De-grease and clean clamping area and tool clamping area. shank. Toolholder and tool were inserted with Adjust cutting data/cutting values. wrong (too high) cutting data. 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017... -
Page 44: Concentricity Errors On The Clamped Tool
Tool shank not fully cylindrical. Use fully cylindrical tool shanks. Minimum shank clamping depth was not Observe minimum shank clamping depth (see observed. operating manuals TRIBOS polygonal toolholder). 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017... -
Page 45: Maintenance
• Each time the tool/work piece is changed, clean the clamping diameter in the clamping area. (Suitable cylindrical brushes are available separately). 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017... -
Page 46: Short Manual
Short manual 8 Short manual 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017... -
Page 47: Declaration Of Conformity
(IEC 61000-6-4:2006 + A1:2010); Person authorized to compile the technical documentation: Robert Leuthner, Address: see manufacturer's address Lauffen/Neckar, January 2020 p.p. Thomas Retzbach Head of Development Clamping Technology 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017... - Page 48 06.00 | Clamping device SVP-4 | Assembly and Operating manual | en | 0289017...
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