Manitou ULM 412 H 36Y ST5 S1 Operator's Manual
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Manitou ULM 412 H 36Y ST5 S1 Operator's Manual

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52738292
EN-USM1 (B-11/2022)
ULM 412 H 36Y ST5 S1
ULM 415 H 36Y ST5 S1
OPERATOR'S MANUAL
(ORIGINAL MANUAL)

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Summary of Contents for Manitou ULM 412 H 36Y ST5 S1

  • Page 1 52738292 EN-USM1 (B-11/2022) ULM 412 H 36Y ST5 S1 ULM 415 H 36Y ST5 S1 OPERATOR’S MANUAL (ORIGINAL MANUAL)
  • Page 2 - Descriptions and figures are non-binding. - MANITOU reserves the right to change its models and their equipment without being required to update this manual. - The MANITOU network, consisting exclusively of qualified professionals, is available to answer all your questions.
  • Page 3 1 st EDITION A-05/2022 B-11/2022 UKCA UPDATED...
  • Page 4 Manitou Group. In the event that Manitou Group authorizes a Manitou Group machine user to access all or part of this database, Manitou Group, as producer of this database, cedes to the user only a right to personal, non-exclusive, non transferable use of the database, and only by access to an information technology platform hosted by a server owned or controlled by Manitou Group.

  • Page 5: Operating And Safety Instructions

    1 - OPERATING AND SAFETY INSTRUCTIONS 2 - DESCRIPTION 3 - MAINTENANCE 4 - ATTACHMENTS...
  • Page 7 1 - OPERATING AND SAFETY INSTRUCTIONS 1 - 1...
  • Page 8 1 - 2...
  • Page 9 1 - 3...

  • Page 10: Table Of Contents

    1 - OPERATING AND SAFETY INSTRUCTIONS INSTRUCTIONS TO THE COMPANY MANAGER THE SITE THE OPERATOR THE MACHINE A - SUITABILITY OF THE MACHINE FOR THE TASK ........... . . 1-6 B - ADAPTING THE MACHINE TO USUAL ENVIRONMENTAL CONDITIONS .
  • Page 11 MACHINE MAINTENANCE INSTRUCTIONS 1-30 GENERAL INSTRUCTIONS 1-30 PLACING THE JIB SAFETY WEDGE 1-30 FITTING THE WEDGE ..............1-30 REMOVING THE WEDGE .

  • Page 12: Instructions To The Company Manager

    - Take into account the fire risk associated with use in dusty and flammable conditions (e.g. straw, flour, sawdust, organic waste, etc.). - MANITOU recommends fitting your machine with an individual fire extinguisher to neutralize any fire as soon as it starts. Solutions exist, consult your dealer.

  • Page 13: C - Modifying The Machine

    Inflate the tires in accordance with recommendations. • The seat is an essential way of reducing the vibrations transmitted to the operator. In the event of seat replacement, please contact MANITOU. • Ensure that the operators adapt their operating speed to suit the conditions on site.

  • Page 14: Instructions

    INSTRUCTIONS - The operator's manual must always be in good condition and kept in the place provided in the machine and in the language used by the operator. - The operator's manual and any plates or stickers which are no longer legible or are damaged, must be replaced immediately. MAINTENANCE - Maintenance or repairs other than those detailed in Part: 3 - MAINTENANCE must be carried out by qualified personnel (consult your dealer) and in the necessary safety conditions to preserve the health of the operator and any third party.
  • Page 15 1 - 9...

  • Page 16: Instructions For The Operator

    - At all times, as an operator, you must envisage, within reason, the possible risk to yourself, to others or to the machine when you use it. IMPORTANT In order to reduce or prevent any danger with a MANITOU-approved attachment, follow the instructions in paragraph: 4 - ADAPTABLE ATTACHMENTS AVAILABLE ON THE RANGE: INTRODUCTION. GENERAL INSTRUCTIONS A –...

  • Page 17: E - Modifying The Machine

    PLATFORM-fitted machine. Right-hand column • With a PLATFORM-fitted machine, people can only be lifted using platforms designed by MANITOU for this purpose. - MANITOU sells equipment specifically designed for lifting people (OPTION PLATFORM-fitted machine; contact your dealer). 1 - 11...

  • Page 18: Operating Instructions Unladen And Laden

    OPERATING INSTRUCTIONS UNLADEN AND LADEN A - BEFORE STARTING UP THE MACHINE - Perform the daily maintenance operations ( 3 - MAINTENANCE). - Make sure that the driver's cab is clean, particularly the floor and floor mat. Check that no movable object may hinder the operation of the machine.

  • Page 19: D - Visibility

    - Take into account the machine’s dimensions and its load before trying to negotiate a narrow or low passageway. - Never move onto a load bridge without having first checked: • That it is suitably positioned and made fast. • That the unit to which it is connected (wagon, truck, etc.) will not shift. •...

  • Page 20: E - Starting The Machine

    E - STARTING THE MACHINE SAFETY INSTRUCTIONS IMPORTANT The machine must only be started up or maneuvered when the operator is sitting in the driver’s cab with seat belt fastened and adjusted. - Never try to start the machine by pushing or towing it. Such an operation may cause severe damage to the transmission. If necessary, towing requires the transmission to be put in neutral ( 3 - MAINTENANCE).
  • Page 21 - Never leave the engine on when the lift truck is unattended. - Do not leave the cab when the machine has a raised load. - Look where you are going and always make sure you have good visibility along the route. - Use the rear-view mirrors frequently.

  • Page 22: G - Stopping The Machine

    G - STOPPING THE MACHINE SAFETY INSTRUCTIONS - Never leave the ignition key in the machine during the operator's absence. - When the machine is stationary, or if the operator has to leave his cab (even for a moment), place the forks or attachment on the ground, apply the parking brake and place the forward/reverse selector in neutral.

  • Page 23: H - Driving The Machine On The Public Highway

    H - DRIVING THE MACHINE ON THE PUBLIC HIGHWAY (or see current legislation in other countries) FRENCH ROAD TRAFFIC RULES - The driving of non-type-approved "Tractor" machines on the public highway is subject to the provisions of the French Highway Code relating to special machines, defined in Article R.311-1 of the French Highway Code, in category B of the Equipment Order of November 20, 1969, which determines the procedures applicable to special machines.

  • Page 24: Instructions For Handling A Load

    INSTRUCTIONS FOR HANDLING A LOAD A - CHOICE OF ATTACHMENTS - Only attachments approved and authorized by MANITOU can be used on its machines. - Make sure the attachment is suitable for the work to be done ( 4 - ADAPTABLE ATTACHMENTS AS OPTIONS ON THE RANGE).

  • Page 25: D - Transverse Attitude Of The Machine

    D - TRANSVERSE ATTITUDE OF THE MACHINE Depending on machine model The transverse attitude is the transverse slope of the frame with respect to the horizontal. Raising the boom reduces the machine's lateral stability. The machine's transverse attitude must be set with the boom in the down position as follows: 1 - MACHINE WITHOUT FRAME LEVELING USED ON TIRES - Position the machine so that the bubble in the level is between the two lines  2 - DESCRIPTION: INSTRUMENTS AND CONTROLS).

  • Page 26: F - Picking Up And Putting Down A High Load On Tires

    F - PICKING UP AND PUTTING DOWN A HIGH LOAD ON TIRES IMPORTANT You must not raise the boom if you have not checked the transverse attitude of the machine(  INSTRUCTIONS FOR HANDLING A LOAD D - TRANSVERSE ATTITUDE OF THE MACHINE). REMINDER: Make sure that the following operations can be performed with good visibility ( OPERATING INSTRUCTIONS UNLADEN AND LADEN:...
  • Page 27 PUTTING DOWN A HIGH LOAD ON TIRES - Approach the load in the transport position in front of the stack (Fig. F6). - Activate the parking brake and place the forward/reverse selector in neutral. - Raise and extend the boom (1) (2) until the load is above the stack, while monitoring the longitudinal stability limiter and warning device ( INSTRUCTIONS FOR HANDLING A LOAD: C - LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE).

  • Page 28: G - Picking Up And Putting Down A High Load On Stabilizers

    G - PICKING UP AND PUTTING DOWN A HIGH LOAD ON STABILIZERS Depending on machine model IMPORTANT You must not raise the boom if you have not checked the transverse attitude of the machine(  INSTRUCTIONS FOR HANDLING A LOAD D - TRANSVERSE ATTITUDE OF THE MACHINE). REMINDER: Make sure that the following operations can be performed with good visibility ( OPERATING INSTRUCTIONS UNLADEN AND LADEN:...
  • Page 29 PICKING UP A HIGH LOAD ON STABILIZERS - Ensure that the forks will easily pass under the load. - Check the position of the machine with respect to the load and make a test run, if necessary, without picking up the load. - Raise and extend the boom (1) (2) until the forks are at the level of the load (Fig.

  • Page 30: H - Picking Up And Putting Down A Suspended Load

    H - PICKING UP AND PUTTING DOWN A SUSPENDED LOAD IMPORTANT Failure to follow the above instructions may lead the machine to lose stability and overturn. MUST be used with a machine equipped with an operational hydraulic movement cut-off device. CONDITIONS OF USE - The length of the sling or the chain shall be as short as possible to limit swinging of the load.

  • Page 31: Instructions For Use As A Loader

    INSTRUCTIONS FOR USE AS A LOADER For agricultural-type machines (MLT range) A - LOADING IMPORTANT You must not raise the boom if you have not checked the transverse attitude of the machine(  INSTRUCTIONS FOR HANDLING A LOAD D - TRANSVERSE ATTITUDE OF THE MACHINE). REMINDER: Make sure that the following operations can be performed with good visibility ( OPERATING INSTRUCTIONS UNLADEN AND LADEN:...

  • Page 32: Instructions For Using The Mobile Elevating Work Platform

    AS/NZS 1418.10:2011 for Australia, corresponding to the classification of Group C1 to C3 in accordance with this standard. - MANITOU has ensured that this platform is suitable for use under the normal operating conditions provided in this operator's manual, with a STATIC test coefficient of 1.25 and a DYNAMIC test coefficient of 1.1 as specified in harmonized European standard EN 280 for mobile elevating work platforms.

  • Page 33: D - Using The Platform

    D - USING THE PLATFORM - However experienced they may be, operators must acquaint themselves with the emplacement and operation of all control instruments prior to operating the platform. - Check before use that the platform has been correctly assembled and locked onto the machine. - Do not enter or exit the platform unless it is fully lowered.

  • Page 34: E - Environment

    E - ENVIRONMENT - Maintain a safe distance between electrical lines or live components and any part of the body, any conductive object or any part of the machine, unless the local, government and national regulations in force, the safety rules of the employer or construction site regulations are more stringent in terms of distance required.

  • Page 35: Instructions For Using The Radio-Control

    INSTRUCTIONS FOR USING THE RADIO-CONTROL For machines with RC radio control HOW TO USE THE RADIO-CONTROL SAFETY INSTRUCTIONS IMPORTANT It is prohibited to lift people in the platform using the radio-control. It is prohibited to use the radio-control from the platform: - This radio-control consists of electronic and mechanical safety elements.

  • Page 36: Maintenance Logbook

    MACHINE MAINTENANCE INSTRUCTIONS GENERAL INSTRUCTIONS - Make sure the area is adequately ventilated before starting up the machine. - Wear clothes suitable for the maintenance of the machine. Avoid wearing jewelry and loose clothes. Tie back and protect your hair, if necessary. - Stop the engine and remove the ignition key before carrying out any work.
  • Page 37 LUBRICANT AND FUEL LEVELS - Use the recommended lubricants (never use contaminated lubricants). - Do not fill the fuel tank when the engine is running. - Only fill up the fuel tank in areas specified for this purpose. - Do not fill the fuel tank to the maximum level. - Do not smoke or approach the machine with a flame when the fuel tank is open or is being filled.
  • Page 38 PROLONGED MACHINE SHUTDOWN INTRODUCTION IMPORTANT Procedures to follow if the machine is not to be used for a long time and for starting it up again afterwards must be performed by your dealership. This period of long-term stoppage must not exceed 12 months. After 12 months, repeat the procedures for putting the machine back into service and long-term shutdown.
  • Page 39 RETURNING THE MACHINE TO SERVICE - Remove the waterproof adhesive tape from all the orifices. - Remove the protection from the cylinder rods and wheels. - Refit and reconnect the battery. - Perform the daily maintenance operations (  3 - MAINTENANCE). - Perform the weekly maintenance operations (  3 - MAINTENANCE).

  • Page 40: Disposing Of The Machine

    • Glass items can be removed and collected for processing by glaziers. ENVIRONMENTAL PROTECTION By entrusting the maintenance of your machine to the MANITOU network, the risk of pollution is limited and the contribution to environmental protection is made. WORN OR DAMAGED PARTS •...
  • Page 41 2 -  DESCRIPTION 2 - 1...
  • Page 42 2 - 2...
  • Page 43 2 -  DESCRIPTION "EC" DECLARATION OF CONFORMITY "UKCA" DECLARATION OF CONFORMITY SAFETY PLATES AND STICKERS MACHINE IDENTIFICATION 2-12 SPECIFICATIONS 2-16 ULM 412 H 36Y ST5 S1 SPECIFICATIONS 2-18 ULM 415 H 36Y ST5 S1 TIRES 2-20 DIMENSIONS ULM 412 H 36Y ST5 S1 "ESSENTIAL" 2-22 ULM 415 H 36Y ST5 S1 "ESSENTIAL" DIMENSIONS ULM 412 H 36Y ST5 S1 "COMFORT"...

  • Page 44: Ec Declaration Of Conformity

    This specimen and the original document may contain data fields which does not apply to the machine. These fields are left blank if not relevant. Refer to the original declaration of conformity for all relevant data for your machine. COMPACT ROUGH-TERRAIN VARIABLE-REACH TRUCK ULM 412 H 36Y ST5 S1 ULM 415 H 36Y ST5 S1 2006/42/CE Non applicable...
  • Page 45 2 - 5...
  • Page 46 Refer to the original declaration of conformity for all relevant data for your machine. COMPACT ROUGH-TERRAIN VARIABLE-REACH TRUCK ULM 412 H 36Y ST5 S1 ULM 415 H 36Y ST5 S1 The supply of Machinery (Safety) Regulations 2008, as amended...
  • Page 47 2 - 7...
  • Page 48 SAFETY PLATES AND STICKERS IMPORTANT Clean all stickers and safety plates so that they are legible. Any safety plates and stickers which are illegible or damaged must be replaced. Check that stickers and safety plates are present after replacing any spare parts. EXTERNAL PLATES AND STICKERS ITEM REFERENCE...
  • Page 49 STICKERS AND PLATES UNDER THE ENGINE HOOD ITEM REFERENCE DESCRIPTION 259398 -Water/diesel separator 293887 -Anti-freeze 52582287 -Caution, hot surface 52562266 -Travel repair 52552722 -Air conditioning (OPTION) 233088 -Preheat rod (OPTION) GAZ R134A 725g N°52552722 FUEL / WATER SEPARATOR 220-240V ; 4.5 A ; 50-60Hz N233088 FUEL 259398...
  • Page 50 PLATES AND STICKERS IN THE CAB ITEM REFERENCE DESCRIPTION 240805 -Cover load chart 241621 -Safety instruction 52509004 -Joystick function 52746584 -Tyres 52745955 -Fuses and relays 52746127 -Fuses and relays 52745924 -Lubrication 52745818 -Consumption sheet (ULM 412 H 36Y ST5 S1) 52745819 -Consumption sheet (ULM 415 H 36Y ST5 S1) 239594 -Sound power level...
  • Page 51 75% handling cycle and 75% handling cycle Kg CO2/hour Kg CO2/hour Tests carried out by Manitou following the EP-695 internal procedure as approved by Tests carried out by Manitou following the EP-695 internal procedure as approved by 2 - 11...

  • Page 52: Machine Identification

    MACHINE IDENTIFICATION As our policy is to promote constant improvement of our products, our range of machines may undergo certain modifications, without obligation for us to advise our customers. When you order parts, or when you require any technical information, always specify: NOTE: In order to have all these numbers on hand when needed, it is recommended that they are noted in the spaces provided, at the time of the delivery of the machine.

  • Page 53: Front Axle

    FRONT AXLE "AXLE TYPE" Axle type "SERIAL N. " Serial Number "CARRARO N. " CARRARO No. "CUSTOMER N. " MANITOU reference REAR AXLE "AXLE TYPE" Axle type "SERIAL N. " Serial Number "CARRARO N. " CARRARO No. "CUSTOMER N. " MANITOU reference TRANSFER BOX "SERIAL NO.
  • Page 54 CHASSIS Serial number / Product Identification Number ATTACHMENT MANUFACTURER'S PLATE "MODELE" Model "N° série" Serial Number "Année Fabrication" Year of manufacture "Masse à vide" Unladen weight "Centre de gravité" Center of gravity "Capacité Nominale" Rated capacity "Pression service" Working pressure 2 - 14...
  • Page 55 2 - 15...

  • Page 56: Specifications

    SPECIFICATIONS ULM 412 H 36Y ST5 S1 ENGINE Type YANMAR 3TNV88C-DMU Fuel Diesel 3 in line Number of cylinders Supercharged Suction Injection system Direct Ignition sequence Displacement 1642 88 x 90 Bore and stroke Compression ratio Nominal speed laden 3000 Min. rpm unladen Max.

  • Page 57: Brake System

    BRAKE SYSTEM Service brake Hydraulic power brake - Type of brake Disc brake on front axle output - Type of order By foot on front axle Parking brake Low pressure hydraulic brake - Type of brake Disc brake on front axle output - Type of order Switch-operated electro-hydraulic HYDRAULIC CIRCUIT...
  • Page 58 SPECIFICATIONS ULM 415 H 36Y ST5 S1 ENGINE Type YANMAR 3TNV88C-DMU Fuel Diesel 3 in line Number of cylinders Supercharged Suction Injection system Direct Ignition sequence Displacement 1642 88 x 90 Bore and stroke Compression ratio Nominal speed laden 3000 Min. rpm unladen Max.
  • Page 59 BRAKE SYSTEM Service brake Hydraulic power brake - Type of brake Disc brake on front axle output - Type of order By foot on front axle Parking brake Low pressure hydraulic brake - Type of brake Disc brake on front axle output - Type of order Switch-operated electro-hydraulic HYDRAULIC CIRCUIT...
  • Page 60 TIRES LOAD PER TIRE (kg) (bar) FRONT UNLADEN FRONT (LADEN) REAR (UNLADEN) REAR (LADEN) ALLIANCE 305/70 R16.5 A550 12-16.5 12PR SKS 732 CAMSO 10.0/75-15.3 MPT 552 300/70 R16.5 137A8/137B IND TL BIBSTEEL HARD SURFACE MICHELIN 300/70 R16.5 137A8/137B IND TL BIBSTEEL ALL TERRAIN MITAS 31X15.5-15 8PR TR-07 121/109 A8 TL TRELLEBORG 11LR16 TL 122A8 IND TH400...
  • Page 61 PRESSURE ON THE CONTACT SURFACE GROUND CONTACT AREA (kg/cm2) (cm2) PRESSURE LOAD (kg) (bar) HARD GROUND SOFT GROUND HARD GROUND SOFT GROUND ALLIANCE 305/70 R16.5 A550 12-16.5 12PR SKS 732 CAMSO 10.0/75-15.3 MPT 552 300/70 R16.5 137A8/137B IND TL BIBSTEEL HARD SURFACE MICHELIN 300/70 R16.5 137A8/137B IND TL BIBSTEEL ALL TERRAIN MITAS...
  • Page 62 DIMENSIONS ULM 412 H 36Y ST5 S1 "ESSENTIAL" ULM 415 H 36Y ST5 S1 "ESSENTIAL" 2 - 22...
  • Page 63 ℓ1 4560 ℓ3 3360 ℓ5 MACHINE LENGTH ℓ10 3005 ℓ11 3300 1490 MACHINE WIDTH 1015 1160 1160 1310 MACHINE HEIGHT 1890 2005 DISTANCE AISLE WIDTH Ast2 2850 ℓ 1200 ATTACHMENT 2620 3730 TURNING RADIUS 2450 GROUND CLEARANCE ° ° ANGLE °...
  • Page 64 DIMENSIONS ULM 412 H 36Y ST5 S1 "COMFORT" ULM 415 H 36Y ST5 S1 "COMFORT" 2 - 24...
  • Page 65 ℓ1 4560 ℓ3 3360 ℓ5 MACHINE LENGTH ℓ10 3005 ℓ11 3300 1490 MACHINE WIDTH 1015 1160 1160 1310 MACHINE HEIGHT 1890 2005 DISTANCE AISLE WIDTH Ast2 2850 ℓ 1200 ATTACHMENT 2620 3730 TURNING RADIUS 2450 GROUND CLEARANCE ° ° ANGLE °...
  • Page 66 DIMENSIONS ULM 412 H 36Y ST5 S1 "CLASSIC" ULM 415 H 36Y ST5 S1 "CLASSIC" 2 - 26...
  • Page 67 ℓ1 4560 ℓ3 3360 ℓ5 MACHINE LENGTH ℓ10 3005 ℓ11 3300 1490 MACHINE WIDTH 1015 1160 1160 1310 MACHINE HEIGHT 1890 2005 DISTANCE AISLE WIDTH Ast2 2850 ℓ 1200 ATTACHMENT 2620 3730 TURNING RADIUS 2450 GROUND CLEARANCE ° ° ANGLE °...

  • Page 68: Load Charts

    LOAD CHARTS ULM 412 H 36Y ST5 S1 STANDARD WITH TIRES "A" 2 - 28...
  • Page 69 LOAD CHARTS ULM 415 H 36Y ST5 S1 STANDARD WITH TIRES "A" 2 - 29...
  • Page 70 VISIBILITY We use European standard EN15830 relating to operator visibility. - Adhere to the instructions for optimizing operator visibility in the immediate vicinity (  1 - OPERATING AND SAFETY INSTRUCTIONS: OPERATOR INSTRUCTIONS: OPERATING INSTRUCTIONS WITH AND WITHOUT LOAD: D - VISIBILITY). DESCRIPTION AND ADJUSTMENT OF REAR-VIEW MIRRORS 1 - LEFT REAR-VIEW MIRROR 2 - RIGHT SIDE REAR-VIEW MIRROR 3 - INSIDE REAR-VIEW MIRROR (OPTION)
  • Page 71 2 - 31...
  • Page 72 INSTRUMENTS AND CONTROLS DESCRIPTION NOTE: All the terms such as: RIGHT, LEFT, FRONT, REAR are as seen by an observer occupying the driver's seat and looking straight ahead. 1 - DRIVER'S CAB ACCESS ..................... . . 2-36 2 - DRIVER'S SEAT .
  • Page 73 88 26 13 17 2 - 33...

  • Page 74: Emergency Brake

    EMERGENCY BRAKE SERVICE BRAKE If the service brake is not working properly: - Press down fully on the service brake pedal to immobilize the machine. - Activate the hand-operated parking brake. HAND-OPERATED PARKING BRAKE IMPORTANT Beware of sudden immobilization of the machine In the event of immediate danger: - Activate the hand-operated parking brake.

  • Page 75: Emergency Exit

    EMERGENCY EXIT REAR WINDOW Use the rear window as an emergency exit, in the event that it is impossible to leave the cab by the door or by opening the windshield. - Remove the pin to fully open the rear window. 2 - 35...

  • Page 76: Driver's Cab Access

    1 - DRIVER'S CAB ACCESS Use the contact points 1 to get into or out of the driver's cab. • Mounting at the front. • Descending at the rear. 2 - DRIVER'S SEAT For increased comfort, adjust the seat to your requirements and adopt the correct position in the driver’s cab.

  • Page 77: Armrest And Storage

    3 - ARMREST AND STORAGE - Lift the armrest 1 to access the storage or the radio. 4 - SEAT BELT IMPORTANT Under no circumstances must the machine be used if the seat belt is defective (fixing, locking, cuts, tears, etc.). Immediately repair or replace the seat belt.

  • Page 78: Dashboard "Harmony

    8 - DASHBOARD "HARMONY" INSTRUMENTS AND INDICATORS A - TACHOMETER B - ENGINE WATER TEMPERATURE If the indicator lamp comes on when the machine is running, this means that the coolant temperature is high. Leave the engine idling to lower the water temperature. If the fault persists, turn the engine off and investigate the cooling circuit for the cause of the malfunction.
  • Page 79 HYDRAULIC RETURN FILTER CLOGGING FAULT INDICATOR The indicator light and buzzer come on when the hydraulic return oil filter cartridge is clogged. Stop the engine and carry out the necessary repairs (  3 - MAINTENANCE: FILTER CARTRIDGES AND BELTS). ENGINE COOLANT LEVEL FAULT INDICATOR If the indicator light and buzzer come on when the machine is in operation, stop the engine immediately and determine the cause (coolant level, possible leak, radiator, etc.).
  • Page 80 INFORMATION SCREEN HIGH BEAM HEADLIGHTS INDICATOR LOW BEAM HEADLIGHTS INDICATOR TURN SIGNAL INDICATOR PARKING BRAKE LAMP BEACON INDICATOR MAINTENANCE REQUIRED MAINTENANCE OVERDUE MAINTENANCE OVERDUE + NUMBER OF ERROR CODES BOOM ANGLE HYDRAULIC MOVEMENT NEUTRALIZATION DISABLING “AGGRAVATING” HYDRAULIC MOVEMENT CUT-OFF NOT USED FORWARD/NEUTRAL/REVERSE GEAR GEAR RATIO NOT USED...

  • Page 81: Hour Meter

    HOUR METER - This screen is displayed for a few seconds when the ignition is switched on. SPEEDOMETER - This screen is displayed in driving mode. HYDRAULIC FLOW RATE ADJUSTMENT - This screen is displayed in work mode. POP UP - Blue POP UP: information message.
  • Page 82 9 - LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE IMPORTANT The operator must respect the machine's load chart, and the operating mode according to the attachment. This device warns the operator of the machine's longitudinal stability limits. However, lateral stability can reduce the load chart in the upper part, and this reduction is not detected by the device. Depending on the type of work required, the operating modes of the longitudinal stability limiter and warning device allow the operator to operate the machine in complete safety.
  • Page 83 “SUSPENDED LOAD” MODE USE WITH LIFTING DEVICE (offering a higher margin of safety) - Place the machine in transport position. - Press the  , button; the “SUSPENDED LOAD” MODE is confirmed by an audible signal and by the indicator lamp coming on.

  • Page 84: Information Screen Control Buttons

    10 - INFORMATION SCREEN CONTROL BUTTONS NOTE: The content of the "PREFERENCES" and "INFORMATION" menus varies according to the machine equipment. INFORMATION MENU - Press the button to display the “INFORMATION” menu - Press the button  to select from the menus and sub-menus. - Press knob ...

  • Page 85: Push Button Panel

    11 - PUSH BUTTON PANEL BUTTON FUNCTIONS - Red button: Safety. - Orange button: Transmission / Engine. - Blue button: Hydraulics. - Black button: Other. BUTTON DIAGNOSTICS - If all buttons are unlit, there is a power supply problem. Contact your dealer. - If all buttons are flashing, there is a connection problem.

  • Page 86: Automatic Parking Brake

    STOP & STOP AND START (OPTION) START  OPTIONS - ENGINE/POWER FAN REVERSAL (OPTION)  OPTIONS - ENGINE/POWER NOT USED "MANUAL MODE" AUTOMATIC PARKING BRAKE - Press the button to activate. The indicator lamp will show it is in use. - Press the button again to deactivate. AUTOMATIC PARKING BRAKE Auto The function is used to engage the parking brake when the machine is stopped and to release the parking brake when the...

  • Page 87: Switches

    12 - SWITCHES NOTE: The location of the switches may vary depending on the options. REAR FOG LIGHTS (OPTION)  OPTIONS - LIGHTS HAZARD WARNING LIGHTS (OPTION) ROTATING BEACON LIGHT (OPTION)  OPTIONS - SAFETY FRONT AND REAR WORKLIGHTS (OPTION)  OPTIONS - LIGHTS BOOM HEAD WORKLIGHTS (OPTION)  OPTIONS - LIGHTS BLUE POULTRY FARMING WORKLIGHTS (OPTION)

  • Page 88: Front And Rear Windshield Wiper Switch

    16 - FRONT AND REAR WINDSHIELD WIPER SWITCH FRONT WINDSHIELD WIPER • A - Front windscreen wiper stop. • B - Front windscreen wiper low speed. • C - Front windscreen wiper high speed. • D - Front windscreen wiper intermittent. • E - Front windscreen washer by pressing. REAR WINDSHIELD WIPER •...
  • Page 89 F37 10A Rear windshield wiper power supply. F38 10A Front windshield wiper power supply. 5A Blue poultry farming worklights (OPTION). F40 30A Air conditioning electric fan (OPTION). Unused. 2A Immobilizer (OPTION). F53 15A Relay (K1). 2A Dashboard power supply. Unused. F62 40A Engine preheat.

  • Page 90: Forward/Neutral/Reverse Selector

    18 - FORWARD/NEUTRAL/REVERSE SELECTOR Changing the direction of travel should take place at low speed without acceleration. • FORWARD: Push the switch forward (position A). • REVERSE: Push the switch backward (position B). Reversing lights and a backup alarm indicate that the machine is traveling in reverse.

  • Page 91: Steering Selection

    20 - STEERING SELECTION IMPORTANT Before selecting one of the three steering possibilities, align the 4 wheels in relation to the machine axis. Never change the steering mode whilst driving. The green indicator lights on the information screen come on to indicate the alignment of the wheels relative to the machine.

  • Page 92: Function Files

    23 - FUNCTION FILES These files contain, among other things, the description of the hydraulic controls and the load charts for the attachments used on the machine. 24 - HYDRAULIC BOOM CONTROLS IMPORTANT Do not try to modify the hydraulic pressure of the system. If it malfunctions contact your dealer. ANY MODIFICATION INVALIDATES THE WARRANTY AND YOU WILL BE CRIMINALLY LIABLE IN THE EVENT OF AN ACCIDENT.

  • Page 93: Heater Control

    26 - HEATER CONTROL A - FAN CONTROL This 3-speed control allows the air to be ventilated through the air vents. B - TEMPERATURE CONTROL Adjusts the temperature inside the cab. 27 - HEATING VENTS These swiveling heating vents, which can be shut off, allow you to direct and adjust the flow inside the cab.

  • Page 94: Side Windows Opening And Closing Handles

    30 - SIDE WINDOWS OPENING AND CLOSING HANDLES - Squeeze the latch 1 and push the front window into the desired position. Two notches allow the window to be locked in completely open or closed position. - Squeeze the latch 2 and push the rear window into the desired position. Two notches allow the window to be locked in completely open or closed position.

  • Page 95: Boom Safety Wedge

    35 - BOOM SAFETY WEDGE IMPORTANT Only use the wedge supplied with the machine. The machine is equipped with a boom safety wedge that must be installed on the rod of the lifting cylinder when working beneath the boom. 36 - FUEL TANK As far as possible, keep the fuel tank well filled in order to minimize condensation due to the atmospheric conditions.

  • Page 96: Towing Device

    TOWING DEVICE IMPORTANT Do not tow a trailer or an attachment that is not in perfect working condition. Using a trailer in poor condition may affect the machine's steering and braking, and hence the safety of the assembly. If a third party helps in coupling or uncoupling the trailer, this person must remain visible to the driver at all times and must wait until the machine has stopped, the parking brake is activated and the engine is switched off before performing the operation.
  • Page 97 2 - 57...
  • Page 98 OPTIONS - DRIVER'S CAB 1 - AIR CONDITIONING CONTROLS....................2-58 2 - SUN VISOR.
  • Page 99 2 - SUN VISOR A - WINDSHIELD VISOR B - ROOF VISOR 3 - DRIVER'S SEAT For increased comfort, adjust the seat to your requirements and adopt the correct position in the driver’s cab. IMPORTANT Under no circumstances must the seat be adjusted while the machine is moving. MAINTENANCE IMPORTANT A moving backrest increases the risk of an accident!
  • Page 100 FABRIC UPHOLSTERED "PNEUMATIC" DRIVER'S SEAT FABRIC UPHOLSTERED "LOW FREQUENCY PNEUMATIC" DRIVER'S SEAT SEAT WEIGHT AND HEIGHT ADJUSTMENT Adjust the weight when the driver is sitting on the seat. - Switch on the machine's ignition. - Move the weight adjustment lever 1 upwards to increase the weight or downwards to reduce it.
  • Page 101 6 - INTERNAL REAR-VIEW MIRROR 7 - TELEPHONE HOLDER 8 - STEERING WHEEL ADJUSTMENT LEVER This handle enables the angle and height of the steering wheel to be adjusted. - Pull the knob backward. - Adjust the steering wheel to the desired position. - Push the knob back to lock the steering wheel in position.

  • Page 102: Operation

    OPTIONS - ENGINE/POWER 1 - "STOP&START" ENGINE ..................... . .2-62 2 - CYCLONIC PRE-FILTER .

  • Page 103: Cyclonic Pre-Filter

    2 - CYCLONIC PRE-FILTER 3 - ENGINE BLOCK HEATER Enables the engine to be kept warm during prolonged periods of stoppage and thus improves engine starting. ENVIRONMENTAL CONDITIONS FOR USE: • Maximum ambient temperature for using preheating: + 25 °C. CONDITIONS FOR CONNECTION AND USE OF PREHEATING: - The preheating system should not be used for an external ambient temperature higher than + 25 °C.

  • Page 104: Fan Reversal

    6 - FAN REVERSAL AUTOMATIC FAN REVERSAL (OPTION) Cleans the radiator core and the grille of the engine hood by reversing the air flow. IMPORTANT The ventilation reversal is operational from an engine coolant temperature of 40 °C. When in use, beware of the risk of projection into the eyes. - The indicator lamp is on, the fan operates in self-cleaning mode for a few seconds once every 3 minutes.

  • Page 105: Engine Speed Regulator

    8 - ENGINE SPEED REGULATOR IMPORTANT The engine speed regulator cannot under any circumstances be used while driving on the road. SPEED MEMORIZATION - Control the engine speed with the accelerator pedal. - Hold down the button to memorize the engine speed. - Press the button again to return to idle speed.
  • Page 106 OPTIONS - LIFTING FUNCTIONS 1 - HYDRAULIC LOCKING CARRIAGE "EURO"..................2-67 2 - HYDRAULIC LOCKING CARRIAGE "TSS".

  • Page 107: Hydraulic Locking Carriage "Euro

    1 - HYDRAULIC LOCKING CARRIAGE "EURO"  4 - ATTACHMENTS 2 - HYDRAULIC LOCKING CARRIAGE "TSS"  4 - ATTACHMENTS 3 - HYDRAULIC ATTACHMENT LINE + EASY HYDRAULIC ATTACHMENT CONNECTION HYDRAULIC ATTACHMENT LINE ATTACHMENT EASY HYDRAULIC CONNECTION For easy connection and disconnection of hydraulic attachments. PUSH BUTTON OPERATION - Switch on the machine's ignition.

  • Page 108: Boom Head Electrovalve - Two Hydraulic Functions

    4 - BOOM HEAD ELECTROVALVE - TWO HYDRAULIC FUNCTIONS Enables use of two hydraulic functions on the attachment circuit. ATTACHMENT EASY HYDRAULIC CONNECTION For easy connection and disconnection of hydraulic attachments. PREFERENCES MENU BUTTON OPERATION - Switch on the machine's ignition. - Press the button to display the “PREFERENCES”...

  • Page 109: High Flow Hydraulic Circuit

    5 - HIGH FLOW HYDRAULIC CIRCUIT For the hydraulic pump specifications (  - SPECIFICATIONS). 6 - HYDRAULIC ATTACHMENT LINE "TSS" 7 - ATTACHMENT CIRCUIT FLOW RATE LIMITER FLOW RATE MEMORIZATION - Hold down the button; will appear on the information screen. - Press buttons ...

  • Page 110: Boom Head Electrovalve - One Hydraulic Function + Hydraulic Attachment Locking

    9 - BOOM HEAD ELECTROVALVE - ONE HYDRAULIC FUNCTION + HYDRAULIC ATTACHMENT LOCKING Enables use of two hydraulic functions on the attachment circuit. ATTACHMENT EASY HYDRAULIC CONNECTION For easy connection and disconnection of hydraulic attachments. PREFERENCES MENU BUTTON OPERATION - Switch on the machine's ignition. - Press the button to display the “PREFERENCES”...

  • Page 111: Boom Electrical Predisposition

    10 - BOOM ELECTRICAL PREDISPOSITION Enables an electrical function to be used at the boom head. OPERATION - Press the switch. The indicator will come on when the function is enabled. 11 - LIFTING RING ON CARRIAGE CONDITIONS OF USE AND FUNCTION SHEET IMPORTANT Follow the instructions given in the instruction manual (  1 - OPERATING AND...
  • Page 112 OPTIONS - LIGHTS 1 - FRONT AND REAR ROAD LIGHTING ................... .2-72 2 - FRONT WORKLIGHTS .
  • Page 113 2 - FRONT WORKLIGHTS 3 - REAR WORKLIGHTS 4 - WORKING LIGHTS ON BOOM HEAD 5 - BLUE POULTRY FARMING WORKLIGHTS 2 - 73...
  • Page 114 OPTIONS - CHASSIS 1 - REAR ELECTRIC SOCKET ..................... .2-75 2 - CLEVIS HITCH .

  • Page 115: Rear Mudguard

    1 - REAR ELECTRIC SOCKET - Connect the male plug to the female socket 1 on the machine and make sure the lights of the trailer or the light bar are working properly. 2 - CLEVIS HITCH IMPORTANT Be careful not to get your fingers caught or crushed during this operation. Do not forget to put the cotter pin back in place.
  • Page 116 OPTIONS - SAFETY 1 - ANGULAR SECTOR ON BOOM ....................2-76 2 - "A-B-C-D-E"...

  • Page 117: Front And Rear Cameras

    3 - FRONT AND REAR CAMERAS The front and rear cameras can be configured in manual or automatic mode. START UP - Turn the monitor 1 on by pressing “POWER”. The green indicator light should come on. NOTE: If the monitor does not display the camera image, press “SEL” repeatedly to select another camera input until an image appears on the monitor.

  • Page 118: Reflective Bands

    5 - REFLECTIVE BANDS 6 - WINDSHIELD GRILLE The windshield grille provides additional protection for the operator from any external elements spattered on the windshield. 7 - DOOR WINDOW ANTI-BREACH BAR 8 - LICENSE PLATE LIGHT 9 - ATTACHMENT CIRCUIT LOCKING - Press the button to shut off the attachment circuit hydraulic movements.

  • Page 119: Key-Locked Fuel Tank Cap

    10 - KEY-LOCKED FUEL TANK CAP - The key for the fuel tank cap is standard. 11 - KEYPAD "EasyMANAGER" A code must be created for the operator via the "EasyMANAGER" portal. For more information, contact your dealer. OPERATION BY ID CODE - Switch on the machine's ignition.

  • Page 120: Rear Parking Aid

    14 - REAR PARKING AID Progressive visual and audible alarm. • 2M50 to 1M00 => 1 light bar + 1 beep intermittently. • 1M00 to 0M60 => 4 light bars + 4 beeps intermittently. • 0M60 to 0M00 => 7 light bars + continuous beep. 15 - FLASHING LIGHT  SAFETY LOGIC DESCRIPTION 16 - RED ROTATING BEACON LIGHT...
  • Page 121 18 - SAFETY LOGIC DESCRIPTION Dashboard warning message. Machine travel (km/h). Cab door. Boom angle. Seat belt Presence of driver on seat. Machine lateral angle. Rear axle offloading + deactivation of "aggravating" hydraulic movement cut-off Cab flashing light + red rotating beacon light. Permanently =>...
  • Page 122 2 - 82...

  • Page 123: Maintenance

    3 - MAINTENANCE 3 - 1...
  • Page 124 3 - MAINTENANCE ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT MACHINE MAINTENANCE DAILY AND WEEKLY MAINTENANCE MANDATORY FIRST 500 HOURS OR 6 MONTHS OF SERVICE PERIODIC MAINTENANCE OCCASIONAL MAINTENANCE AND OPERATION LUBRICANTS AND FUEL 3-10 Ü  10H - DAILY SERVICE OR EVERY 10 HOURS OF SERVICE 3-12 Ü...
  • Page 125 • Efficient help with diagnosis. • Improvements as a result of feedback. • Operator training. • Only the MANITOU network has detailed knowledge of the design of the machine and therefore the best technical ability to provide maintenance. IMPORTANT ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK.

  • Page 126: Machine Maintenance

    This schedule enables the operator to keep the periodic maintenance on the machine up-to-date by reporting the total number of hours worked and the date of the service carried out by the professional approved by the MANITOU network. OCCASIONAL MAINTENANCE AND OPERATION These maintenance operations are to be carried out when needed for the safety and upkeep of the machine.
  • Page 127 MANDATORY FIRST 500 HOURS OR 6 MONTHS OF SERVICE FIRST 500 HOURS BEFORE THE FIRST 6 MONTHS - If the machine has reached the first 500 hours of service before the first 6 months have expired, perform both the mandatory ÜŒ...

  • Page 128: Periodic Maintenance

    PERIODIC MAINTENANCE MAINTENANCE SCHEDULE Þ Þ 500 H 1000 H Ü 250 H 750 H SCHEDULE FIRST 6 MONTHS FIRST 500 HOURS or 1 YEAR or 2 YEARS MANDATORY SERVICE Ü Œ Œ  Œ Œ   PERIODIC MAINTENANCE MANDATORY SERVICE ...
  • Page 129 ÜŒ  250H - PERIODIC MAINTENANCE - EVERY 250 HOURS OF SERVICE - CHECK Alternator belt tension ................3-20 - CHECK Air conditioning compressor belt tension (OPTION) .
  • Page 130 Ü  2000H - PERIODIC MAINTENANCE - EVERY 2,000 HOURS OF SERVICE OR EVERY 4 YEARS ALSO PERFORM THE 500-HOUR AND 1,000-HOUR PERIODIC MAINTENANCE PROCEDURES. - CHECK Wheel nut tightening torque ............... . 3-32 - REPLACE Dry air filter safety cartridge .
  • Page 131 3 - 9...

  • Page 132: Lubricants And Fuel

    USE THE RECOMMENDED LUBRICANTS AND FUEL: - For topping up, oils may not be miscible. - For oil changes, MANITOU oils are perfectly appropriate. DIAGNOSTIC ANALYSIS OF OILS If a service or maintenance contract has been set up with the dealer, a diagnostic analysis of engine, transmission and axle oils may be requested depending on the rate of use.
  • Page 133 REAR AXLE OSCILLATION PACKAGING PACKAGING / REFERENCE PRODUCT 1 ℓ 2 ℓ 5 ℓ 20 ℓ 55 ℓ 209 ℓ - MANITOU OIL EVOLOGY 10W40 API CJ4 895837 895838 895839 895840 - MANITOU HYDRAULIC OIL ISO VG 46 545500 582297 546108 546109...

  • Page 134: Daily Service Or Every 10 Hours Of Service

    Ü  10H - DAILY SERVICE OR EVERY 10 HOURS OF SERVICE CHECK Machine environment Carry out a general inspection around the machine: - Fluid leaks or stains on the ground. - Additional objects on the machine and in the cab. - Mounting and locking of the attachment. - Mounting and adjustment of rear-view mirrors.

  • Page 135: Check Water Separator

    CHECK Water separator - Open the engine hood. - Clean the outside of the water separator 1 with a clean cloth. - Check the cleanliness of the fuel: there should be no impurities in the tank 2. - Check that there is no water in the tank: the float 3 must be at the bottom of the tank. - If impurities are present in the tank, bleed the water separator (  50H - WEEKLY MAINTENANCE OR EVERY 50 HOURS OF SERVICE).

  • Page 136: Weekly Maintenance Or Every 50 Hours Of Service

    Ü  50H - WEEKLY MAINTENANCE OR EVERY 50 HOURS OF SERVICE CHECK Alternator belt tension * IMPORTANT If the belt is changed, check the tension again after the first 20 hours of service. - Open the engine hood. - Check the condition of the belt for signs of wear or cracking and replace it if necessary. - Check the tension between the crankshaft and alternator pulleys.

  • Page 137: Check Front Wheel Reducer Seals

    - Telescope the boom several times in order to spread the coat of grease evenly. - Remove the surplus of grease. IMPORTANT If the machine is used in an abrasive environment (dust, sand, coal) use lubricating varnish (Part no. MANITOU: 483536). Consult your dealer. 3 - 15...

  • Page 138: Check Hydraulic Fluid Level

    CHECK Hydraulic fluid level Place the machine on level ground with the engine stopped, and the boom retracted and lowered as far as possible. IMPORTANT Use a very clean funnel and clean the top of the oil can before filling. - Check dipstick 1, the correct level must be at the level of the red dot.

  • Page 139: Clean

    - Clean the cartridge seal surface with a damp, clean lint-free cloth and grease with a silicone lubricant (part no. MANITOU: 479292). - Visually inspect the external condition of the air filter and its mounts. Also check the condition and attachment of the hoses.
  • Page 140 3 - 18...

  • Page 141: Bleed Water Separator

    BLEED Water separator IMPORTANT Carefully clean the outside of the water separator and its holder to prevent dust from getting into the system. Bleed the water separator more often if impurities or water are regularly detected during daily maintenance. - Open the engine hood. - Turn the tap 1 to the OFF position "OFF".
  • Page 142 ÜŒ  250H - PERIODIC MAINTENANCE - EVERY 250 HOURS OF SERVICE CHECK Alternator belt tension IMPORTANT If the belt is changed, check the tension again after the first 20 hours of service. Replace the belt if there is any doubt about its condition. Belt adjustment or replacement operations must be performed by qualified personnel (see your dealer).
  • Page 143 CHECK Air conditioning compressor belt tension (OPTION) IMPORTANT If the belt is changed, check the tension again after the first 20 hours of service. Belt adjustment or replacement operations must be performed by qualified personnel (see your dealer). - Open the engine hood. - Check the belt for signs of wear and cracks and change if necessary.

  • Page 144: Draining The Oil

    CHECK Hydraulic oil MANITOU offers a hydraulic fluid analysis kit which might make it possible to delay the recommended deadline in the periodic maintenance schedule (2,000 hours). In this case we recommend an analysis of the hydraulic oil every 500 hours or 1 year of service.
  • Page 145 REPLACE Water separator cartridge IMPORTANT Carefully clean the outside of the water separator and around it, to prevent dust from getting into the system. - Open the engine hood. - Place a receptacle under the water separator 1. - Turn the tap 2 to the OFF position "OFF". - Unscrew the bleed valve 3.
  • Page 146 REPLACE Fuel filter IMPORTANT Carefully clean the outside of the filter and around it, to prevent dust from getting into the system. - Open the engine hood. - Remove the protective casing 1. - Place a container under the fuel filter 2. - Replace the fuel filter: •...
  • Page 147 REPLACE Cab fan filter INTERNAL CAB VENTILATION FILTER - Open the protective panel 1. - Remove the cab ventilation filter and replace it with a new one. - Refit the protective casing. CHECK Fork wear * * Consult your dealer. 3 - 25...
  • Page 148 Ü  1000H - PERIODIC MAINTENANCE - EVERY 1,000 HOURS OF SERVICE OR 2 YEARS ALSO CARRY OUT THE PERIODIC MAINTENANCE FOR 500 HOURS OF SERVICE. CHECK Seat belt IMPORTANT Under no circumstances must the machine be used if the seat belt is defective (fixing, locking, cuts, tears, etc.). Immediately repair or replace the seat belt.
  • Page 149 REPLACE Dry air filter cartridge In case of use in a heavily dust-laden atmosphere, there are pre-filtration cartridges. Also, the checking and cleaning periodicity of the cartridge must be reduced (up to 250 hours in a very dusty atmosphere and with pre-filtration). IMPORTANT Change the cartridge in a clean location, with the engine stopped.

  • Page 150: Filling With Coolant

    REPLACE Coolant These operations are to be carried out as necessary or every 2 years at the beginning of winter. Place the machine on level ground with the engine stopped and cold. IMPORTANT The engine does not contain any anti-corrosion elements and must be filled throughout the year with a mixture containing 25% ethylene glycol-based antifreeze.
  • Page 151 CHECK Silentblocks ** CHECK Valve lash ** CHECK Injection pipes, fuel hoses and hose clamps ** CHECK Hoses and hose clamps for the coolant radiator ** CHECK Lubrication hoses ** CHECK Brake system pressure * CHECK Boom pad wear * CHECK Condition of wiring harnesses and cables * CHECK...
  • Page 152 ܏  1500H - PERIODIC MAINTENANCE - EVERY 1500 HOURS OF SERVICE OR 3 YEARS ALSO CARRY OUT THE PERIODIC MAINTENANCE FOR 500 HOURS OF SERVICE. CHECK Air circulation system in the engine crankcase ** ** Engine service, consult your dealer. REPLACE Transfer box oil Place the machine on level ground with the engine stopped and the transfer case oil still warm.
  • Page 153 3 - 31...

  • Page 154: Cleaning The Suction Strainer

    Ü  2000H - PERIODIC MAINTENANCE - EVERY 2,000 HOURS OF SERVICE OR EVERY 4 YEARS ALSO PERFORM THE 500-HOUR AND 1,000-HOUR PERIODIC MAINTENANCE PROCEDURES. CHECK Wheel nut tightening torque - Check the condition of the tires, to detect cuts, blisters, wear, etc. - Check the tightening torque of the wheel nuts with a torque wrench. •...

  • Page 155: Clearance Of Valve Seats

    CHECK Clearance of valve seats ** CHECK Radiator * CHECK Transmission pressures * CHECK Steering * CHECK Steering swivel joints * CHECK Parking brake pad wear * CHECK Service brake pad wear * CHECK Brake disc wear * CHECK Condition of boom assembly * CHECK Bearings and bushings * CHECK...

  • Page 156: Clean

    Ü  3000H - PERIODIC MAINTENANCE - EVERY 3,000 HOURS OF SERVICE OR EVERY 6 YEARS ALSO PERFORM THE 500-HOUR AND 1,000-HOUR PERIODIC MAINTENANCE PROCEDURES. CHECK Engine ECU (ECU) and associated sensors and actuators ** CHECK Diesel oxidation catalyst (DOC) of the diesel particulate filter (DPF) ** CHECK Intake valve ** CHECK...
  • Page 157 3 - 35...

  • Page 158: Occasional Maintenance

    Ü OCCASIONAL MAINTENANCE CLEAN "Stationary machine" exhaust regeneration IMPORTANT Exhaust regeneration is an automated procedure activated by the operator when the following indicator lamps are displayed: - Park the machine in a safe and adequately ventilated place. - Check the following points: •...

  • Page 159: Replace

    REPLACE Wheels For this operation, we advise you to use the hydraulic jack (Part No. MANITOU: 505507) and the safety support prop (Part No. MANITOU: 554772). IMPORTANT In the event of a wheel being changed on the public highway, secure the machine vicinity: - If possible, stop the machine on firm, level ground.

  • Page 160: Replace

    REPLACE Battery IMPORTANT Operate the battery cut-off for a minimum of 30 seconds after having switched off the ignition with the ignition key. Handling and servicing a battery can be dangerous. Take the following precautions: - Wear protective goggles. - Keep the battery horizontal. - Never smoke or work near a naked flame.

  • Page 161: Bleed

    BLEED Fuel supply circuit IMPORTANT Always bleed the fuel supply circuit when: - The fuel tank has been drained and then filled. - There has been a fuel breakdown and then the fuel tank has been filled. - A component of the fuel supply circuit has been cleaned or replaced. If the engine runs irregularly or stops after bleeding the fuel supply circuit, check the condition of the entire fuel supply circuit.

  • Page 162: Occasional Operation

    - Switch on the hazard warning lights. After towing: • Refit the universal joint, add a drop of threadlock (Part No. MANITOU: 187526) to the screws 1 and tighten them (tightening torque 60 N.m ±6 N.m). • Press button 6 to retighten the brake disc.

  • Page 163: Sling

    SLING Machine - Take into account the position of the machine's center of gravity for lifting. A = mm B = mm ULM 412 H 36Y ST5 S1 "ESSENTIAL" A = mm B = mm ULM 412 H 36Y ST5 S1 "COMFORT" A = mm B = mm ULM 412 H 36Y ST5 S1 "CLASSIQUE"...

  • Page 164: Machine On A Low-Bed Trailer

    TRANSPORT Machine on a low-bed trailer IMPORTANT Check that the safety instructions associated with the flatbed have been correctly applied before loading the machine and ensure that the driver of the vehicle has been informed of the dimensional specifications and weight of the machine (  2 - DESCRIPTION: SPECIFICATIONS).
  • Page 165 4 -  ATTACHMENTS 4 - 1...
  • Page 166 4 - 2...
  • Page 167 INTRODUCTION - Your machine must be used with interchangeable equipment. These items are called: ATTACHMENTS. - A wide range of attachments is available, guaranteed by MANITOU and designed to fit your machine perfectly. IMPORTANT Only attachments approved by MANITOU can be used on these machines.

  • Page 168: Fitting An Attachment

    ENGAGING ATTACHMENTS ON THE CARRIAGE "4 POINTS" 1 - FITTING AN ATTACHMENT WITHOUT HYDRAULICS FITTING AN ATTACHMENT - Ensure that the attachment is in a position facilitating the locking to the carriage. If it is not correctly oriented, take the necessary precautions in order to move it safely. - Check that the locking pins 1 are in position on the carriage (Fig.
  • Page 169 ENGAGING ATTACHMENTS ON THE CARRIAGE "TSS" (OPTION) 1 - FITTING AN ATTACHMENT WITHOUT HYDRAULICS FITTING AN ATTACHMENT - Ensure that the attachment is in a position facilitating the locking to the carriage. If it is not correctly oriented, take the necessary precautions in order to move it safely. - Place the machine with the boom lowered, facing the attachment.
  • Page 170 TECHNICAL SPECIFICATIONS OF ATTACHMENTS SWEEPER "TSS" "EURO" "4 POINTS" SCB 1525 SK SCB 1525 EU SCB 1525 4P REFERENCE 52715996 52741070 52741071 Width 1525 mm 1525 mm 1525 mm Weight BUCKET WITH GRAB "TSS" "EURO" "4 POINTS" BG 1500/600 WE SK BG 1500/600 WE EU BG 1500/600 WE 4P REFERENCE 52736705 52742063...
  • Page 171 BALE FORK "TSS" "EURO" "4 POINTS" FB 950/700 AT FB 950/700 EU FB 950/700 4P REFERENCE N51502684 N51502686 N51502685 Rated capacity 700 kg 700 kg 700 kg Width 1150 mm 1080 mm 1040 mm Tines Weight 76 kg 52 kg 48 kg BALE FORK "TSS"...
  • Page 172 ROUND BALE CLAMP "TSS" "EURO" "4 POINTS" CLBR 2X2/800 AT CLBR 2X2/800 EU CLBR 2X2/800 4P REFERENCE N51502631 N51502633 N51502632 Rated capacity 800 kg 800 kg 800 kg Width 1212 mm 1136 mm 1090 mm Weight 176 kg 170 kg 150 kg POT CLAMP "TSS"...
  • Page 173 FLOATING FORK CARRIAGE "TSS" "EURO" "4 POINTS" CAF 1000/1500 SK CAF 1000/1500 EU CAF 1000/1500 4P REFERENCE 52693600 52723635 52723634 Rated capacity 1500 kg 1500 kg 1500 kg Width 1156 mm 1050 mm 1002 mm Weight 175 kg 165 kg 153 kg STRAIGHT SNOW BLADE "TSS"...
  • Page 174 SLASH CUTTER "TSS" "EURO" "4 POINTS" MV 1500 SK MV 1500 EU MV 1500 4P REFERENCE 52728002 52741075 52741076 Rated capacity Width Weight AUGER "TSS" "EURO" "4 POINTS" A 110 H SK A 90 H 4P REFERENCE 52728005 52741078 Length 1000 mm 1000 mm Diameter...
  • Page 175 4 - 11...
  • Page 176 ATTACHMENT GUARDS FORK GUARD REFERENCE 227801 BUCKET PROTECTOR Always ensure that the width of the protector you choose is less than or equal to the width of the bucket. REFERENCE 206734 206732 206730 Width 1375 mm 1500 mm 1650 mm REFERENCE 235854 206728...

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