Related Manuals for Manitou MAN GO 12
Summary of Contents for Manitou MAN GO 12
- Page 1 647534EN- 20/01/2017 MAN GO 12 MAN GO 33 REPAIR MANUAL...
- Page 2 MANITOU BF. Any violation of the aforementioned may lead to civil and criminal prosecution. The logos as well as the visual identity of the company are the property of MANITOU BF...
- Page 3 manualequipospesados@gmail.com GENERAL MOTORIZATION TRANSMISSION AXLE BRAKE JIB - ACCESS PLATFORM HYDRAULICS ELECTRICITY DRIVER'S CAB FRAME - BODY OPTIONS - ATTACHMENTS...
- Page 4 manualequipospesados@gmail.com 647534EN GLOSSARY Ammonia Oxidation Catalysts: elimination by oxidation of the excess ammonia (NH3) from exhaust gases having undergone selective catalytic reduction (SCR) of nitrogen oxides (NOx), by injection of ammonia. After Power Contact: post-ignition current. BMEP Bloc Manipulateur ÉlectroProportionnel : Controls the hydraulic movements of: lowering, lifting, tilting and digging by electronic sensors.
- Page 5 manualequipospesados@gmail.com 647534EN 16 – The signal from the device is high (moderate severity) . 17 – The signal from the device is low (least severe) . 18 – The signal from the device is low (moderate severity) . 19 – There is an error in the data from the device. 20 –...
- Page 6 manualequipospesados@gmail.com GENERAL TABLE OF CONTENTS 00.1 GENERAL INSTRUCTIONS AND SAFETY NOTICE ..........8 00.1.1 PREAMBLE .
- Page 7 – Please follow all safety instructions. – Use the appropriate tools for any work to be performed. – Use original Manitou spare parts. Any non-compliance increases the risk of accidents occurring which may lead to causing grievous bodily harm and even death.
- Page 8 manualequipospesados@gmail.com 647534EN GENERAL 00 - 20/01/2017 00.2.2 METRIC - IMPERIAL UNIT CONVERSION RULES -The tolerance has the same unit as the value and is not a percentage : Example : 120 ± 12 Ω , not 120 ± 10 %. -The unit is separated from the value by a space and placed after the tolerance : Example: 120 Ω...
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Page 9: Table Of Contents
manualequipospesados@gmail.com MOTORIZATION TABLE OF CONTENTS 10.1 ENGINE CHARACTERISTICS AND SPECIFICATIONS ......... . 16 10.2 ENGINE REMOVAL - REFITTING . -
Page 10: Engine Removal - Refitting
manualequipospesados@gmail.com 647534EN MOTORIZATION 10 - 10/01/2017 10 - 1 10.2 ENGINE REMOVAL - REFITTING 10.2.1 PREPARATION AND SAFETY INSTRUCTIONS Place the basket 45° towards the left. Take off the front casing (1 10 - 2 10 - 2 PRECAUTION Battery cut-off: the alternator is still connected, it is therefore necessary to disconnect the battery. -
Page 11: Throttle Valve Removal - Refit
manualequipospesados@gmail.com 647534EN MOTORIZATION 10 - 10/01/2017 10 - 5 Disconnect the upper and lower water hoses (1 10 - 5 Disconnect the upper and lower hydraulic hoses (2 ), fit the 10 - 5 plugs. Remove the hydraulic radiator (3 ), if necessary. -
Page 12: Engine Silent Block Refit
manualequipospesados@gmail.com 647534EN MOTORIZATION 10 - 10/01/2017 10 - 9 10.2.4 ENGINE SILENT BLOCK REFIT Engine silent block screws: 44 N.m (389.43 lb-in) ±10 % (1 , 010 - 9 10.2.5 ENGINE REMOVAL 10 - 10 Carry out the operation (610.2.2 Radiator removal, 5 17). Close the diesel valve (left-hand side of the machine). -
Page 13: Engine Refit
manualequipospesados@gmail.com 647534EN MOTORIZATION 10 - 10/01/2017 Cut the tie (1 10 - 13 10 - 13 Disconnect the alternator controller (2 ) (AC102). 10 - 13 Disconnect the alternator power output cable (3 10 - 13 PRECAUTION Battery cut-off: Cable connected to battery positive terminal, disconnect the battery before handling. - Page 14 manualequipospesados@gmail.com TRANSMISSION TABLE OF CONTENTS 20.1 TRANSMISSION CHARACTERISTICS AND SPECIFICATIONS ........22 20.1.1 PERMITTED MOVEMENTS.
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Page 15: Transmission Characteristics And Specifications
manualequipospesados@gmail.com 647534EN TRANSMISSION 20 - 15/01/2017 TRANSMISSION 20.1 TRANSMISSION CHARACTERISTICS AND SPECIFICATIONS 20.1.1 PERMITTED MOVEMENTS WORKING mode TRANSPORT mode BASE BASKET BASE BASKET Normal Tilt Overload Normal Tilt Overload Normal Tilt Overload Normal Tilt Overload Travelling √ √ √ Steering √ √... -
Page 16: Transmission Circuit
manualequipospesados@gmail.com 647534EN TRANSMISSION 20 - 15/01/2017 20.2.2 TRANSMISSION CIRCUIT AV.G. (F.L.) A - A EW100 EW101 AR.G. (R.L.) AV.D. (F.R.) A - A Dessus (Bottom) EV103A AR.D. EV100 (R.R.) EV103B... -
Page 17: Braking And Drainage Circuit
manualequipospesados@gmail.com 647534EN TRANSMISSION 20 - 15/01/2017 20.2.3 BRAKING AND DRAINAGE CIRCUIT AV.G. (F.L.) AV.D. AR.G. (F.R.) (R.L.) B - B B - B Dessous (Under) AR.D. (R.R.) -
Page 18: Transmission Controls And Adjustments
manualequipospesados@gmail.com 647534EN TRANSMISSION 20 - 15/01/2017 20.3 TRANSMISSION CONTROLS AND ADJUSTMENTS 20.3.1 CONNECTION OF WHEEL MOTOR HOSES 20 - 17 Brake hose (1 20 - 17 Drain hose (2 20 - 17 Travel hoses (3 20 - 17 20.3.2 TRANSMISSION BLOCK TIGHTENING TORQUE 5 N.m (3.68 ft-lb) 5 N.m (3.68 ft-lb) -
Page 19: Transmission Removal - Refitting
manualequipospesados@gmail.com 647534EN TRANSMISSION 20 - 15/01/2017 20.4 TRANSMISSION REMOVAL - REFITTING 20 - 18 20.4.1 HYDROSTATIC PUMP REMOVAL - REFITTING Carry out the operation (670.5.1 Hydraulic pump removal - refit, 5 45) Remove the left-hand side frame casing (1 20 - 18 20 - 19 Disconnect the electrovalve (1 ) (EW100) -
Page 20: Front Wheel Engine Refit
manualequipospesados@gmail.com 647534EN TRANSMISSION 20 - 15/01/2017 20 - 22 Identify the 4 hoses (1 ) and disconnect them. 20 - 22 Remove the rear wheel engine (2 20 - 22 FRONT WHEEL ENGINE REFIT Check the cleanliness of the engine bearing, the passage of the hoses and seat the engine firmly on its bearing. -
Page 21: Steering Cylinder Refit
manualequipospesados@gmail.com 647534EN TRANSMISSION 20 - 15/01/2017 20 - 26 Disconnect the battery (1 ), slide the cables towards the rear. 20 - 26 Remove the battery cut-off support bracket (2 20 - 26 Remove the freewheel valve support bracket (3 20 - 26 Disconnect the two hoses from the steering cylinder (4 20 - 26... - Page 22 manualequipospesados@gmail.com JIB - BASKET TABLE OF CONTENTS 55.1 JIB - BASKET LOCATION ..............30 55.2 JIB - BASKET CONTROLS AND ADJUSTMENTS .
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Page 23: Jib - Basket Location
manualequipospesados@gmail.com 647534EN JIB - BASKET 55 - 10/01/2017 JIB - BASKET 55.1 JIB - BASKET LOCATION Tilting cylinder Telescope cylinder Jib lifting cylinder Compensating cylinder Te l e s c o p e s e n s o r retracted (IS200) J i b d o w n s e n s o r (IS207) -
Page 24: Jib - Basket Controls And Adjustments
manualequipospesados@gmail.com 647534EN JIB - BASKET 55 - 10/01/2017 55.2 JIB - BASKET CONTROLS AND ADJUSTMENTS 55.2.1 MOVING TUBE SHIMMING Place the platform in the transport position, with the telescope retracted. At the front of the telescope, ensure that the moving tube is correctly centered in the fixed tube: identical left and right, top and bottom dimensions (// ) and lower left and right dimensions identical 55 - 28... -
Page 25: Jib - Basket Removal - Refit
manualequipospesados@gmail.com 647534EN JIB - BASKET 55 - 10/01/2017 55.3 JIB - BASKET REMOVAL - REFIT 55 - 38 WARNING Before any work on the hose the hydraulic circuit, pressure is released using the emergency post (by opening the circuit). 55.3.1 TELESCOPE CYLINDER REMOVAL - REFIT Extend the moving tube approximately 2 m (6.56 ft) to expose the cylinder head pivot pin (1... -
Page 26: Tilting Cylinder Removal - Refit
manualequipospesados@gmail.com 647534EN JIB - BASKET 55 - 10/01/2017 55 - 29 55.3.2 TILTING CYLINDER REMOVAL - REFIT Extend the moving tube approximately 1 m (3.28 ft), to expose the cylinder foot pivot pin. Extend the tilting cylinder to its maximum extent. Set the platform hinge down on a jack to make the adjustments 55 - 29 Extract the cylinder foot pin (1... -
Page 27: Lifting Cylinder Refit
manualequipospesados@gmail.com 647534EN JIB - BASKET 55 - 10/01/2017 55 - 30 Adjust the hydraulic jack to act on the valve of the lifting cylinder of the emergency station to adjust the centering of the pivot pin and relieve stress on the pin. Place the valve of the emergency station in the neutral position! Remove the lifting cylinder heat pivot pin, mark the length of the pin locking screw. -
Page 28: Moving Tube Refit
manualequipospesados@gmail.com 647534EN JIB - BASKET 55 - 10/01/2017 For easier extraction offset the foot of the mobile tube. (wedging 55 - 33 55 - 27 Disconnect the telescope cylinder (1 55 - 33 Remove the cylinder foot pivot pin (2 55 - 33 Pull out the moving tube (4 55 - 33... - Page 29 manualequipospesados@gmail.com HYDRAULICS TABLE OF CONTENTS 70.1 HYDRAULIC CHARACTERISTICS AND SPECIFICATIONS........38 70.1.1 PERMITTED MOVEMENTS.
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Page 30: Hydraulic Characteristics And Specifications
manualequipospesados@gmail.com 647534EN HYDRAULICS 70 - 10/01/2017 HYDRAULICS 70.1 HYDRAULIC CHARACTERISTICS AND SPECIFICATIONS 70.1.1 PERMITTED MOVEMENTS WORKING mode TRANSPORT mode BASE BASKET BASE BASKET Normal Tilt Overload Normal Tilt Overload Normal Tilt Overload Normal Tilt Overload Turn table rotation √ √ √ √... -
Page 31: Valve Neutral Position
manualequipospesados@gmail.com 647534EN HYDRAULICS 70 - 10/01/2017 70 - 1 70.4.3 VALVE NEUTRAL POSITION Neutral position (1 70 - 1 70.4.4 HYDRAULIC BLOCK TIGHTENING TORQUE EW105 2±1 N.m (1±0.74 ft-lb) EW108 1-1/18 in 11/16 in 21 mm 24 mm 53±3 N.m 18±2 N.m EV112 25±1.5 N.m... - Page 32 manualequipospesados@gmail.com 647534EN HYDRAULICS 70 - 10/01/2017 80.5 11/16 in 18±2 N.m (13±1.48 ft-lb) 80.7 80.6 11/16 in 11/16 in 18±2 N.m 18±2 N.m (13±1.48 ft-lb) (13±1.48 ft-lb) 200.1 11/16 in 18±2 N.m (13±1.48 ft-lb) 270.2 270.1 6 mm 25±1.5 N.m (18±1.11 ft-lb) 21 mm 25±1.5 N.m...
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Page 33: Hydraulic Specific Tooling
This box contains all the components required for measuring pressure on all Manitou products. Basis gauge kit ............549671 Consisting of: 1 gauge 1/9 bar . -
Page 34: Digital Manometer Box
manualequipospesados@gmail.com 647534EN HYDRAULICS 70 - 10/01/2017 70.6.2 DIGITAL MANOMETER BOX FUNCTIONS: • Gauge function: the display allows the following combinations: ⇒ The upstream pressure temperature at +/- 2°C ⇒ The upstream temperature P1 with its mini and maxi (700 bar in class 0.1) ⇒... - Page 35 manualequipospesados@gmail.com 647534EN ELECTRICITY 80.2.2 DIAG. 1: POWER SUPPLIES - EMERGENCY STOP - ENGINE FUNCTIONS FU103 INANA-16 UC 233 J1.2 J1.12 FU102 INANA-15 J1.8 J1.7 J1.3 FU101 INANA-14 J1.11 IN100/AC102 Sch.4 Sch.5&6 SW102 AU101 UD 22 N.C. J1.19 INTOR-13 PB100 FU106 J1.20 INANA-19 FU107...
- Page 36 manualequipospesados@gmail.com 647534EN ELECTRICITY 80 - 10/01/2017 80.3.7 CONTROL PANELS OU306 SW302 X301 SW307 X300 PB300 JO300 JO305 OU318 OU307 OU305 PB305 OU312 UPC 102 AU301 OU304 SW303 SW308 OU315 PB312 PB302 SW316 PB311 SW300 SW312 PB307 JO301 JO303 OU300 JO307 SW317 PB304 SW318...