Manitou MT 730 H 75K ST5 S1 Operator's Manual
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Manitou MT 730 H 75K ST5 S1 Operator's Manual

Manitou MT 730 H 75K ST5 S1 Operator's Manual

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647946
EN-USM1 (E-04/2024)
MT 730 H 75K ST5 S1
MT 930 H 75K ST5 S1
OPERATOR'S MANUAL
(ORIGINAL MANUAL)

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  • Page 1 647946 EN-USM1 (E-04/2024) MT 730 H 75K ST5 S1 MT 930 H 75K ST5 S1 OPERATOR’S MANUAL (ORIGINAL MANUAL)
  • Page 2 - Descriptions and figures are non-binding. - MANITOU reserves the right to change its models and their equipment without being required to update this manual. - The MANITOU network, consisting exclusively of qualified professionals, is available to answer all your questions.
  • Page 3 1 st EDITION A-04/2021 B-07/2021 2-12 ; 2-14 ; 2-17 ; 2-19 ; 2-29 ; 2-31 ; 2-36 ; 2-44 ; 2-49 ; 2-62 ; 3-10 UPDATED C-11/2022 1-1 – 1-34 2-4 ; 2-11 ; 2-36 ; 2-37 ; 2-44 ; 2-73 – 2-75 3-9 ;...
  • Page 4 Manitou Group. In the event that Manitou Group authorizes a Manitou Group machine user to access all or part of this database, Manitou Group, as producer of this database, cedes to the user only a right to personal, non-exclusive, non transferable use of the database, and only by access to an information technology platform hosted by a server owned or controlled by Manitou Group.

  • Page 5: Operating And Safety Instructions

    1 - OPERATING AND SAFETY INSTRUCTIONS 2 - DESCRIPTION 3 - MAINTENANCE 4 - ATTACHMENTS...
  • Page 7 1 - OPERATING AND SAFETY INSTRUCTIONS 1 - 1...

  • Page 8: Table Of Contents

    1 - OPERATING AND SAFETY INSTRUCTIONS INSTRUCTIONS TO THE COMPANY MANAGER THE SITE THE OPERATOR THE MACHINE A - SUITABILITY OF THE MACHINE FOR THE TASK ........... . . 1-4 B - ADAPTING THE MACHINE TO USUAL ENVIRONMENTAL CONDITIONS .
  • Page 9 MACHINE MAINTENANCE INSTRUCTIONS 1-30 GENERAL INSTRUCTIONS 1-30 PLACING THE JIB SAFETY WEDGE 1-30 FITTING THE WEDGE ..............1-30 REMOVING THE WEDGE .

  • Page 10: Instructions To The Company Manager

    A - SUITABILITY OF THE MACHINE FOR THE TASK - MANITOU has ensured that this machine is suitable for use under the standard operating conditions defined in this operator's manual, with a STATIC TEST COEFFICIENT OF 1.25 and a DYNAMIC TEST COEFFICIENT OF 1, as specified in harmonized standard EN 1459 for variable reach machines.

  • Page 11: C - Modifying The Machine

    Inflate the tires in accordance with recommendations. • The seat is an essential way of reducing the vibrations transmitted to the operator. In the event of seat replacement, please contact MANITOU. • Ensure that the operators adapt their operating speed to suit the conditions on site.

  • Page 12: Instructions

    INSTRUCTIONS - The operator’s manual must always be in good condition, in the language of the operator and placed in the storage compartment provided. - The operator's manual and any plates or stickers which are no longer legible or are damaged, must be replaced immediately. MAINTENANCE IMPORTANT Refer to chapter: MACHINE MAINTENANCE INSTRUCTIONS.
  • Page 13 1 - 7...

  • Page 14: Instructions For The Operator

    Failure to respect the safety and operating instructions, or the instructions for repairing or servicing your machine may lead to serious, even fatal accidents. IMPORTANT In order to reduce or prevent any danger with a MANITOU-approved attachment, follow the instructions in paragraph: 4 - ADAPTABLE ATTACHMENTS AVAILABLE ON THE RANGE: INTRODUCTION.

  • Page 15: D - Tires

    (normal, snow or special), and must have the same degree of tread wear. - In the event of tire replacement, use tires authorized by MANITOU that are the same type and dimensions. Using different tires voids the machine's type approval and you may be liable.

  • Page 16: Operating Instructions Unladen And Laden

    OPERATING INSTRUCTIONS UNLADEN AND LADEN A - BEFORE STARTING UP THE MACHINE - Perform the daily maintenance operations ( 3 - MAINTENANCE). - Make sure that the driver's cab is clean, particularly the floor and floor mat. Check that no movable object may hinder the operation of the machine.

  • Page 17: D - Visibility

    - Never move onto a foot bridge, floor or freight lift, without being certain that they are suitable for the weight and size of the machine, laden or otherwise, and without having checked that they are in sound working order. - Be careful in the area of loading bays, trenches, scaffolding, soft ground and manholes.

  • Page 18: E - Starting The Machine

    E - STARTING THE MACHINE SAFETY INSTRUCTIONS IMPORTANT The machine must only be started up or maneuvered when the operator is sitting in the driver’s cab with seat belt fastened and adjusted. - Never try to start the machine by pushing or towing it. Such an operation may cause severe damage to the transmission. If necessary, towing requires the transmission to be put in neutral ( 3 - MAINTENANCE).
  • Page 19 - In all circumstances make sure you are in control of your speed. - On damp, slippery or uneven terrain, drive slowly. - Brake gently, never abruptly. - Only use the machine’s forward/reverse selector from a stationary position and never do so abruptly. - Do not drive with your foot on the brake pedal.

  • Page 20: G - Stopping The Machine

    G - STOPPING THE MACHINE SAFETY INSTRUCTIONS - Never leave the ignition key in the machine during the operator's absence. - When the machine is stationary, or if the operator has to leave his cab (even for a moment), place the forks or attachment on the ground, apply the parking brake and place the forward/reverse selector in neutral.

  • Page 21: H - Driving The Machine On The Public Highway

    H - DRIVING THE MACHINE ON THE PUBLIC HIGHWAY (or see current legislation in other countries) FRENCH ROAD TRAFFIC RULES - The driving of non-type-approved "Tractor" machines on the public highway is subject to the provisions of the French Highway Code relating to special machines, defined in Article R.311-1 of the French Highway Code, in category B of the Equipment Order of November 20, 1969, which determines the procedures applicable to special machines.

  • Page 22: Description: Specifications)

    DRIVING THE MACHINE WITH A FRONT-MOUNTED ATTACHMENT - You must comply with current regulations in your country, covering the possibility of driving on the public highway with a front-mounted attachment on your machine. - If road legislation in your country authorizes circulation with a front-mounted attachment, you must at least: •...
  • Page 23 1 - 17...

  • Page 24: Instructions For Handling A Load

    INSTRUCTIONS FOR HANDLING A LOAD A - CHOICE OF ATTACHMENTS - Only attachments approved and authorized by MANITOU can be used on its machines. - Make sure the attachment is suitable for the work to be done ( 4 - ADAPTABLE ATTACHMENTS AS OPTIONS ON THE RANGE).

  • Page 25: D - Transverse Attitude Of The Machine

    D - TRANSVERSE ATTITUDE OF THE MACHINE Depending on machine model The transverse attitude is the transverse slope of the frame with respect to the horizontal. Raising the boom reduces the machine's lateral stability. The machine's transverse attitude must be set with the boom in the down position as follows: 1 - MACHINE WITHOUT FRAME LEVELING USED ON TIRES - Position the machine so that the bubble in the level is between the two lines  2 - DESCRIPTION: INSTRUMENTS AND CONTROLS).

  • Page 26: F - Picking Up And Putting Down A High Load On Tires

    F - PICKING UP AND PUTTING DOWN A HIGH LOAD ON TIRES IMPORTANT You must not raise the boom if you have not checked the transverse attitude of the machine(  INSTRUCTIONS FOR HANDLING A LOAD D - TRANSVERSE ATTITUDE OF THE MACHINE). REMINDER: Make sure that the following operations can be performed with good visibility ( OPERATING INSTRUCTIONS UNLADEN AND LADEN:...
  • Page 27 PUTTING DOWN A HIGH LOAD ON TIRES - Approach the load in the transport position in front of the stack (Fig. F6). - Activate the parking brake and place the forward/reverse selector in neutral. - Raise and extend the boom (1) (2) until the load is above the stack, while monitoring the longitudinal stability limiter and warning device ( INSTRUCTIONS FOR HANDLING A LOAD: C - LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE).

  • Page 28: G - Picking Up And Putting Down A High Load On Stabilizers

    G - PICKING UP AND PUTTING DOWN A HIGH LOAD ON STABILIZERS Depending on machine model IMPORTANT You must not raise the boom if you have not checked the transverse attitude of the machine(  INSTRUCTIONS FOR HANDLING A LOAD D - TRANSVERSE ATTITUDE OF THE MACHINE). REMINDER: Make sure that the following operations can be performed with good visibility ( OPERATING INSTRUCTIONS UNLADEN AND LADEN:...
  • Page 29 PICKING UP A HIGH LOAD ON STABILIZERS - Ensure that the forks will easily pass under the load. - Check the position of the machine with respect to the load and make a test run, if necessary, without picking up the load. - Raise and extend the boom (1) (2) until the forks are at the level of the load (Fig.

  • Page 30: H - Picking Up And Putting Down A Suspended Load

    H - PICKING UP AND PUTTING DOWN A SUSPENDED LOAD IMPORTANT Failure to follow the above instructions may lead the machine to lose stability and overturn. MUST be used with a machine equipped with an operational hydraulic movement cut-off device. CONDITIONS OF USE - The length of the sling or the chain shall be as short as possible to limit swinging of the load.

  • Page 31: Instructions For Use As A Loader

    INSTRUCTIONS FOR USE AS A LOADER For agricultural-type machines (MLT range) A - LOADING IMPORTANT You must not raise the boom if you have not checked the transverse attitude of the machine(  INSTRUCTIONS FOR HANDLING A LOAD D - TRANSVERSE ATTITUDE OF THE MACHINE). REMINDER: Make sure that the following operations can be performed with good visibility ( OPERATING INSTRUCTIONS UNLADEN AND LADEN:...

  • Page 32: Instructions For Using The Mobile Elevating Work Platform

    AS/NZS 1418.10:2011 for Australia, corresponding to the classification of Group C1 to C3 in accordance with this standard. - MANITOU has ensured that this platform is suitable for use under the normal operating conditions provided in this operator's manual, with a STATIC test coefficient of 1.25 and a DYNAMIC test coefficient of 1.1 as specified in harmonized European standard EN 280 for mobile elevating work platforms.

  • Page 33: D - Using The Platform

    D - USING THE PLATFORM - However experienced they may be, operators must acquaint themselves with the emplacement and operation of all control instruments prior to operating the platform. - Check before use that the platform has been correctly assembled and locked onto the machine. - Do not enter or exit the platform unless it is fully lowered.

  • Page 34: E - Environment

    E - ENVIRONMENT - Respect a safety distance between power lines or live components and any part of the body, any conductive object or any part of the machine, unless the local, government and national applicable regulations, the safety rules of the employer or construction site regulations are more strict in terms of distance required.

  • Page 35: Instructions For Using The Radio-Control

    INSTRUCTIONS FOR USING THE RADIO-CONTROL For machines with RC radio control HOW TO USE THE RADIO-CONTROL SAFETY INSTRUCTIONS IMPORTANT It is prohibited to lift people in the platform using the radio-control. It is prohibited to use the radio-control from the platform: - This radio-control consists of electronic and mechanical safety elements.
  • Page 36 MACHINE MAINTENANCE INSTRUCTIONS GENERAL INSTRUCTIONS IMPORTANT Carefully read and understand this operator's manual before any operation on this machine. Carry out all repairs immediately, even if the repairs concerned are minor. Repair all leaks immediately, even if the leak concerned is minor. Be careful of the risk of burns and splashing (exhaust, radiator, engine, hydraulic oil, etc.).

  • Page 37: Maintenance Logbook

    WELDING ON THE MACHINE IMPORTANT Welding operations on the machine for the purposes of maintenance or repairs must only be carried out by people authorized by MANITOU. - Disconnect the battery before any welding operations on the machine. - When carrying out electric welding work on the machine, connect the negative cable from the equipment directly to the part being welded so as to avoid very high current passing through the alternator.
  • Page 38 WASHING THE MACHINE IMPORTANT When washing with a high pressure cleaner, avoid the engine air intakes, the cylinder rod wiper seals, the hinges, the structural components and the electrical connections, etc. - Clean the machine or at least the area concerned before any intervention. - Remember to close and lock all openings on the machine (doors, windows, cowls, etc.).

  • Page 39: Machine Protection

    PROTECTING THE ENGINE - Contact your dealer to obtain the procedure for protecting the inside of the engine (use of protection product). - Fill the tank with fuel ( 3 - MAINTENANCE). - Replace the engine oil and oil filter ( 3 - MAINTENANCE).

  • Page 40: Disposing Of The Machine

    • Glass items can be removed and collected for processing by glaziers. ENVIRONMENTAL PROTECTION By entrusting the maintenance of your machine to the MANITOU network, the risk of pollution is limited and the contribution to environmental protection is made. WORN OR DAMAGED PARTS •...
  • Page 41 2 -  DESCRIPTION 2 - 1...
  • Page 42 2 - 2...
  • Page 43 2 -  DESCRIPTION "CE" DECLARATION OF CONFORMITY UKCA DECLARATION OF CONFORMITY SAFETY PLATES AND STICKERS IDENTIFICATION OF THE LIFT TRUCK 2-12 SPECIFICATIONS 2-14 MT 730 H 75K ST5 S1 SPECIFICATIONS 2-16 MT 930 H 75K ST5 S1 TIRES 2-18 MT 730 H 75K ST5 S1 TIRES 2-20 MT 930 H 75K ST5 S1 DIMENSIONS 2-22...

  • Page 44: Ce Declaration Of Conformity

    This specimen and the original document may contain fields that are not applicable to your machine. These fields are left blank if not applicable. Refer to the original Declaration of Conformity for all data applicable to your machine. Rough-terrain variable-reach truck MT 730 H 75K ST5 S1 MT 930 H 75K ST5 S1 2006/42/CE Non applicable...
  • Page 45 2 - 5...
  • Page 46 Refer to the original Declaration of Conformity for all data applicable to your machine. Rough-terrain variable-reach truck MT 730 H 75K ST5 S1 MT 930 H 75K ST5 S1 The supply of Machinery (Safety) Regulations 2008, as amended...
  • Page 47 2 - 7...
  • Page 48 SAFETY PLATES AND STICKERS IMPORTANT Clean all stickers and safety plates so that they are legible. Any safety plates and stickers which are illegible or damaged must be replaced. Check that stickers and safety plates are present after replacing any spare parts. EXTERNAL PLATES AND STICKERS REF.
  • Page 49 STICKERS AND PLATES UNDER THE ENGINE HOOD REF. REFERENCE DESCRIPTION 233088 - Preheat rod (OPTION) 52506370 - Fuses 259398 - Water/diesel separator 52515083 - Anti-freeze 52552722 - Air conditioning (OPTION) M A X I M I N I – 35°C –...
  • Page 50 PLATES AND STICKERS IN THE CAB REF. REFERENCE DESCRIPTION 240805 - Reach chart sheet 241621 - Safety instruction sheet 52509004 - Manipulator function sheet 52728457 - Tyres 52708169 - Fuse sheet 52708209 - Relay sheet 52678325 - Lubrication sheet 52730763 - Carriage lifting ring sheet (OPTION)MT 730 52730770...
  • Page 51 1,44km/h (0,4m/s) Maxi Kg CO2/hour Kg CO2/hour 1,00m Maxi Tests carried out by Manitou following the EP-695 internal procedure as approved by Tests carried out by Manitou following the EP-695 internal procedure as approved by 3m Mini ≤5° 2 Sec...

  • Page 52: Identification Of The Lift Truck

    IDENTIFICATION OF THE LIFT TRUCK As our policy is to promote a constant improvement in our products, our range of lift trucks may undergo certain modifications, without any obligation for us to advise our customers. When you order parts, or when you require any technical information, always specify: N.B.: For the owner's convenience, it is recommended that these numbers be entered in the spaces provided, at the time of the delivery of the lift truck.

  • Page 53: Front Axle

    FRONT AXLE Type Serial number MANITOU reference REAR AXLE Type Serial number MANITOU reference "Constructeur" Manufacturer "Type Cabine" Cab type "Numéro de série" Serial number BOOM MANITOU reference Date of manufacture and manufacturer CHASSIS Serial number / Product Identification Number ATTACHMENT MANUFACTURER'S PLATE "MODELE"...

  • Page 54: Specifications

    SPECIFICATIONS MT 730 H 75K ST5 S1 ENGINE Type KUBOTA V3307 Fuel Diesel 4 in line Number of cylinders Supercharged Suction Injection system Direct Ignition sequence 1.3.4.2 Displacement 3331 94 x 120 Bore and stroke 17,5 Compression ratio Nominal speed laden 2600 Min.

  • Page 55: Brake System

    BRAKE SYSTEM Service brake Hydraulic power brake - Type of brake Oil-immersed multi-disc - Type of order By foot on front axle Parking brake Low pressure hydraulic brake - Type of brake Oil-immersed multi-disc brake - Type of order Switch-operated electro-hydraulic HYDRAULIC CIRCUIT Hydraulic pump - Type...
  • Page 56 SPECIFICATIONS MT 930 H 75K ST5 S1 ENGINE Type KUBOTA V3307 Fuel Diesel 4 in line Number of cylinders Supercharged Suction Injection system Direct Ignition sequence 1.3.4.2 Displacement 3331 94 x 120 Bore and stroke 17,5 Compression ratio Nominal speed laden 2600 Min.
  • Page 57 BRAKE SYSTEM Service brake Hydraulic power brake - Type of brake Oil-immersed multi-disc - Type of order By foot on front axle Parking brake Low pressure hydraulic brake - Type of brake Oil-immersed multi-disc brake - Type of order Switch-operated electro-hydraulic HYDRAULIC CIRCUIT Hydraulic pump - Type...
  • Page 58 TIRES MT 730 H 75K ST5 S1 LOAD PER TIRE (kg) PRESSURE (bar) FRONT UNLADEN FRONT (LADEN) REAR (UNLADEN) REAR (LADEN) ALLIANCE 380/75R20 148A8 A580 CAMSO 385/70-20 MPT793 1375 3945 1565 CAMSO 400/70-20 MPT753 MICHELIN 380/75 R20 148A8 148B TL XMCL MT 730 - MT 930 PNEUMATIQUES - TYRE 380/75R20 148A8 A580 ALLIANCE 380/75 R20 148A8 148B TL XMCL MICHELIN...
  • Page 59 PRESSURE ON THE CONTACT SURFACE GROUND CONTACT AREA (kg/cm2) (cm2) PRESSURE LOAD (kg) (bar) HARD GROUND SOFT GROUND HARD GROUND SOFT GROUND 4,46 1,55 1375 5,86 2,12 ALLIANCE 380/75R20 148A8 A580 1565 5,78 2,07 3945 8,15 2,96 1331 5,16 1,94 1375 6,88 3,31...
  • Page 60 TIRES MT 930 H 75K ST5 S1 LOAD PER TIRE (kg) PRESSURE (bar) FRONT UNLADEN FRONT (LADEN) REAR (UNLADEN) REAR (LADEN) ALLIANCE 380/75R20 148A8 A580 CAMSO 385/70-20 MPT793 1475 4020 1775 CAMSO 400/70-20 MPT753 MICHELIN 380/75 R20 148A8 148B TL XMCL MT 730 - MT 930 PNEUMATIQUES - TYRE 380/75R20 148A8 A580 ALLIANCE 380/75 R20 148A8 148B TL XMCL MICHELIN...
  • Page 61 PRESSURE ON THE CONTACT SURFACE GROUND CONTACT AREA (kg/cm2) (cm2) PRESSURE LOAD (kg) (bar) HARD GROUND SOFT GROUND HARD GROUND SOFT GROUND 4,87 1,82 1475 5,78 2,07 ALLIANCE 380/75R20 148A8 A580 1775 6,27 2,19 4020 7,92 2,90 1387 5,75 2,41 1475 7,02 3,43...
  • Page 62 DIMENSIONS MT 730 H 75K ST5 S1 2 - 22...
  • Page 63 ℓ1 5768 ℓ3 4698 ℓ5 MACHINE LENGTH ℓ10 3985 ℓ11 4679 1990 MACHINE WIDTH 1610 1610 1381 MACHINE HEIGHT 1997 2105 1233 DISTANCE 1252 AISLE WIDTH Ast2 3068 ℓ 1070 ATTACHMENT 3335 4390 TURNING RADIUS 3145 1322 GROUND CLEARANCE ° °...

  • Page 64: Load Charts

    LOAD CHARTS MT 730 H 75K ST5 S1 STANDARD WITH TIRES "A" 2 - 24...
  • Page 65 2 - 25...
  • Page 66 DIMENSIONS MT 930 H 75K ST5 S1 2 - 26...
  • Page 67 ℓ1 5768 ℓ3 4698 ℓ5 MACHINE LENGTH ℓ10 3985 ℓ11 4679 1990 MACHINE WIDTH 1610 1610 1381 MACHINE HEIGHT 1997 2105 1233 DISTANCE 1252 AISLE WIDTH Ast2 3068 ℓ 1070 ATTACHMENT 3335 4390 TURNING RADIUS 3145 1322 GROUND CLEARANCE ° °...
  • Page 68 LOAD CHARTS MT 930 H 75K ST5 S1 STANDARD WITH TIRES "A" 2 - 28...
  • Page 69 2 - 29...
  • Page 70 VISIBILITY MT 730 H 75K ST5 S1 We use European standard EN15830 relating to operator visibility. - Adhere to the instructions for optimizing operator visibility in the immediate vicinity (  1 - OPERATING AND SAFETY INSTRUCTIONS: OPERATOR INSTRUCTIONS: OPERATING INSTRUCTIONS WITH AND WITHOUT LOAD: D - VISIBILITY). DESCRIPTION AND ADJUSTMENT OF REAR-VIEW MIRRORS 1 - LEFT REAR-VIEW MIRROR 2 - MAIN RIGHT REAR-VIEW MIRROR...

  • Page 71: Loading The Trailer

    DIRECT AND/OR INDIRECT VISIBILITY BLIND SPOT ZONES The two diagrams below indicate blind spot zones on the visibility test circle (12 m radius) and the 1 m rectangular zone around the lift truck, according to tests carried out in accordance with EN 15830. HANDLING SUSPENDED LOADS (Test carried out in accordance with 6.3.3 of EN 15830) 9,5 m...
  • Page 72 VISIBILITY MT 930 H 75K ST5 S1 We use European standard EN15830 relating to operator visibility. - Adhere to the instructions for optimizing operator visibility in the immediate vicinity (  1 - OPERATING AND SAFETY INSTRUCTIONS: OPERATOR INSTRUCTIONS: OPERATING INSTRUCTIONS WITH AND WITHOUT LOAD: D - VISIBILITY). DESCRIPTION AND ADJUSTMENT OF REAR-VIEW MIRRORS 1 - LEFT REAR-VIEW MIRROR 2 - MAIN RIGHT REAR-VIEW MIRROR...
  • Page 73 DIRECT AND/OR INDIRECT VISIBILITY BLIND SPOT ZONES The two diagrams below indicate blind spot zones on the visibility test circle (12 m radius) and the 1 m rectangular zone around the lift truck, according to tests carried out in accordance with EN 15830. HANDLING SUSPENDED LOADS (Test carried out in accordance with 6.3.3 of EN 15830) 9,5 m...
  • Page 74 INSTRUMENTS AND CONTROLS DESCRIPTION N.B.: All the terms such as: RIGHT, LEFT, FRONT, REAR are as seen by an observer occupying the driver's seat and looking straight ahead. 1 - DRIVER'S CAB ACCESS ..................... . . 2-38 2 - SEAT BELT .
  • Page 75 2 - 35...

  • Page 76: Emergency Brake

    EMERGENCY BRAKE SERVICE BRAKE If the service brake is not working properly: - Press down fully on the service brake pedal to immobilize the machine. - Activate the hand-operated parking brake. HAND-OPERATED PARKING BRAKE IMPORTANT Beware of sudden immobilization of the machine In the event of immediate danger: - Activate the hand-operated parking brake.

  • Page 77: Emergency Exit

    EMERGENCY EXIT REAR WINDOW Use the rear window as an emergency exit, if it is impossible to leave the cab by the door. 2 - 37...

  • Page 78: Driver's Cab Access

    1 - DRIVER'S CAB ACCESS Use the contact points 1 to get into or out of the driver's cab. • Mounting at the front. • Descending at the rear. 2 - SEAT BELT IMPORTANT Under no circumstances must the lift truck be used if the seat belt is defective (fixing, locking, cuts, tears, etc.). Immediately repair or replace the seat belt.
  • Page 79 DRIVER’S SEAT (STANDARD) DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. WEIGHT ADJUSTMENT Adjust the weight when the driver is sitting on the seat. - Pull the weight adjustment lever 1 fully out. - Move the weight adjustment lever 1 upwards to increase the weight or downwards to reduce it.

  • Page 80: Weight Adjustment

    DRIVER'S SEAT (OPTION) WEIGHT ADJUSTMENT - Sit on the seat. - Turn button 1 to adjust according to the operator's weight. LONGITUDINAL ADJUSTMENT - Engage the locking lever 2 in the desired position. - Once locked, you can no longer move the seat into another position. BACKREST ANGLE ADJUSTMENT - Support the backrest, pull the lever 3 and tilt the backrest to the desired position.

  • Page 81: Ignition Switch

    4 - IGNITION SWITCH This key switch has 5 positions: • P -  Not used. • O -  Ignition cut-off and engine stop. • I -  Ignition + preheat. • II -  Not used. • III -  Start-up and return to I position as soon as the key is released. 5 - EMERGENCY STOP In the event of danger, it enables the engine to be shut down, thereby cutting-off all hydraulic movements.

  • Page 82: Dashboard "Harmony

    8 - DASHBOARD "HARMONY" INSTRUMENTS AND INDICATORS A - TACHOMETER B - ENGINE WATER TEMPERATURE If the indicator lamp comes on when the lift truck is running, this means that the coolant temperature is high. Leave the engine idling to lower the water temperature. If the fault persists, turn the engine off and investigate the cooling circuit for the cause of the malfunction.
  • Page 83 HYDRAULIC RETURN FILTER CLOGGING FAULT INDICATOR The indicator light and buzzer come on when the hydraulic return oil filter cartridge is clogged. Stop the engine and carry out the necessary repairs (  3 - MAINTENANCE: FILTER CARTRIDGES AND BELTS). ENGINE COOLANT LEVEL FAULT INDICATOR If the indicator light and buzzer come on when the lift truck is in operation, stop the engine immediately and determine the cause (coolant level, possible leak, radiator, etc.).
  • Page 84 INFORMATION SCREEN HIGH BEAM HEADLIGHTS INDICATOR LOW BEAM HEADLIGHTS INDICATOR TURN SIGNAL INDICATOR PARKING BRAKE LAMP BEACON INDICATOR MAINTENANCE REQUIRED MAINTENANCE OVERDUE MAINTENANCE OVERDUE + NUMBER OF ERROR CODES BOOM ANGLE HYDRAULIC MOVEMENT NEUTRALIZATION DISABLING “AGGRAVATING” HYDRAULIC MOVEMENT CUT-OFF NOT USED GEAR RATIO BLOCKING REAR AXLE OSCILLATION - Blocking of the rear axle oscillation is automatically managed by the machine electronics from a 6°/10.5% slope and 45°...

  • Page 85: Hour Meter

    HOUR METER - This screen is displayed for a few seconds when the ignition is switched on. SPEEDOMETER - This screen is displayed in driving mode. HYDRAULIC FLOW RATE ADJUSTMENT - This screen is displayed in work mode. POP UP - Blue POP UP: information message.

  • Page 86: Longitudinal Stability Limiter And Warning Device

    9 - LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE IMPORTANT The operator must respect the lift truck's load chart, and the operating mode according to the attachment. This device warns the operator of the forklift truck’s longitudinal stability limits. However, lateral stability can reduce the load chart in the upper part, and this reduction is not detected by the device.
  • Page 87 "SUSPENDED LOAD" MODE USE WITH LIFTING DEVICE (offering a higher margin of safety) - Place the lift truck in the transport position. - Press the  button; the “SUSPENDED LOAD” MODE is confirmed by an audible signal and by the indicator lamp coming on.

  • Page 88: Information Screen Control Buttons

    10 - INFORMATION SCREEN CONTROL BUTTONS N.B.: The content of the "PREFERENCES" and "INFORMATION" menus varies according to the lift truck equipment. INFORMATION MENU - Press the button to display the “INFORMATION” menu - Press the button  to select from the menus and sub-menus. - Press knob ...

  • Page 89: Push Button Panel

    11 - PUSH BUTTON PANEL BUTTON FUNCTIONS - Red button: Safety. - Orange button: Transmission / Engine. - Blue button: Hydraulics. - Black button: Other. BUTTON DIAGNOSTICS - If all buttons are unlit, there is a power supply problem. Contact your dealer. - If all buttons are flashing, there is a connection problem.
  • Page 90 DISABLING "AGGRAVATING" HYDRAULIC MOVEMENT CUT-OFF  LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE NOT USED TILT CIRCUIT LOCKING - Press the button to shut off the tilt circuit hydraulic movements. The indicator lamp indicates it is in use. ATTACHMENT CIRCUIT LOCKING - Press the button to shut off the attachment circuit hydraulic movements. The indicator lamp indicates it is in use.

  • Page 91: Switches

    12 - SWITCHES N.B.: The location of the switches may vary depending on the options. HAZARD WARNING LIGHTS REAR FOG LIGHT (OPTION) ROTATING BEACON LIGHT FRONT AND REAR WORKLIGHTS (OPTION) REAR WINDOW DEFROSTER (OPTION) BOOM ELECTRICAL PREDISPOSITION (OPTION)  DESCRIPTION AND USE OF THE OPTIONS 13 - ROOF WINDSHIELD WIPER SWITCH 14 - ROOF LIGHT 15 - ARMREST AND STORAGE...

  • Page 92: Fuses And Relays

    17 - FUSES AND RELAYS A sticker on the inside of the access hatch provides a quick view of the use of the electric plate's components described below. - Remove access panel 1 to gain access to the fuses and relays. Replace a blown fuse with a new fuse of the same quality and rating.
  • Page 93 2A Control instrument module power supply. Unused. 3A Telescope retraction + seat belt contact speed limitation. 2A Inclinometer power supply. Free Reversing lights. Reversing sound alarm. Brake lights. Working lights on boom (OPTION). Front windshield wiper speed 1 intermittence relay. Rotating beacon light power supply Heating.

  • Page 94: Handle For Rear Window Opening

    18 - HANDLE FOR REAR WINDOW OPENING 19 - 12V SOCKET For 12 V appliance and max. amperage 10A. 20 - LIGHTING, HORN AND INDICATOR SWITCH The switch controls the visual and sound alarms. • A - The lights are off, the indicator lights do not flash. •...

  • Page 95: Hydraulic Boom Controls

    24 - HYDRAULIC BOOM CONTROLS IMPORTANT Do not try to modify the hydraulic pressure of the system. If it malfunctions contact your dealer. ANY MODIFICATION INVALIDATES THE WARRANTY AND YOU WILL BE CRIMINALLY LIABLE IN THE EVENT OF AN ACCIDENT. Use the hydraulic controls gently without jerking, to avoid incidents caused by shaking the lift truck.

  • Page 96: Forward/Neutral/Reverse Selector

    27 - FORWARD/NEUTRAL/REVERSE SELECTOR When changing the direction of travel, the lift truck should be traveling at slow speed and not accelerating. FORWARD: Push the switch forward (position A). REVERSE: Push the switch backward (position B). A reversing light and reversing sound alarm indicate that the lift truck is traveling in reverse.

  • Page 97: Heater Control

    29 - HEATER CONTROL A - FAN CONTROL This 3-speed control allows the air to be ventilated through the air vents. B - TEMPERATURE CONTROL Adjusts the temperature inside the cab. • B1 - The fan pumps in the air at ambient temperature. • B2 - The fan pumps in warm air. The intermediate positions allow the temperature to be adjusted.

  • Page 98: Door Window Opening Handle

    33 - DOOR WINDOW OPENING HANDLE 34 - DOOR LOCK Two keys are provided with the lift truck to enable the cab to be locked. 35 - DOOR WINDOW RELEASE BUTTON 36 - DOCUMENT STORAGE NET Make sure that the operator’s manual is in the right place, i.e. in the document holder net. N.B.: An OPTIONAL waterproof document-holder is available.

  • Page 99: Rotating Beacon Light

    39 - ROTATING BEACON LIGHT The magnetic rotating beacon light must be clearly visible on the roof of the cab and plugged into socket 1. 40 - BOOM SAFETY WEDGE IMPORTANT Only use the wedge supplied with the lift truck. The lift truck is equipped with a boom safety wedge which must be installed on the rod of the lifting cylinder when working beneath the boom (  1 - OPERATING AND SAFETY INSTRUCTIONS).

  • Page 100: Towing Device

    TOWING DEVICE 1 - TOWING PIN ....................... . 2-61 2 - REAR ELECTRIC SOCKET (OPTION) .

  • Page 101: Towing Pin

    1 - TOWING PIN IMPORTANT Be careful not to get your fingers caught or crushed during this operation. Do not forget to put the cotter pin back in place. When uncoupling, make sure that the trailer is supported independently COUPLING AND UNCOUPLING THE TRAILER - To couple the trailer, position the lift truck as close as possible to the trailer ring.
  • Page 102 DESCRIPTION AND USE OF THE OPTIONS 1 - CAB REAR TRIM ......................2-63 2 - WATERPROOF DOCUMENT HOLDER .

  • Page 103: Cab Rear Trim

    1 - CAB REAR TRIM 2 - WATERPROOF DOCUMENT HOLDER 3 - STEERING WHEEL ADJUSTMENT LEVER This handle enables the angle and height of the steering wheel to be adjusted. - Pull the handle 1 backwards. - Adjust the steering wheel to the desired position. - Push the knob back to lock the steering wheel in position.

  • Page 104: Sun Visor

    6 - SUN VISOR 7 - INTERNAL REAR-VIEW MIRROR 8 - TELEPHONE HOLDER 9 - ANGULAR SECTOR ON BOOM The angular sector displays the boom angle, and thus improves the reading of the load charts. 10 - MARKS ON BOOM The marking indicates the outreach of the boom and therefore improves reading of the load charts.

  • Page 105: Reflective Bands

    12 - REFLECTIVE BANDS 13 - LICENSE PLATE LIGHT 14 - COMPACT LED ROTATING BEACON LIGHT The magnetic rotating beacon light must be clearly visible on the roof of the cab and plugged into socket 1. 15 - GREEN ROTATING BEACON LIGHT The magnetic green rotating beacon light must be clearly visible on the roof of the cab and plugged in to socket 1.

  • Page 106: Fuel Preheater

    17 - FUEL PREHEATER The paraffin particles found naturally in diesel crystallize at low temperatures. The fuel preheater limits their accumulation in the filter. 18 - ENGINE BLOCK HEATER Enables the engine to be kept warm during prolonged periods of stoppage and thus improves engine starting.

  • Page 107: Engine Speed Regulator

    20 - ENGINE SPEED REGULATOR IMPORTANT The engine speed regulator cannot under any circumstances be used while driving on the road. USING THE REGULATOR - Control the engine speed with lever 1. SPEED MEMORIZATION - Control the engine speed with lever 1 or the accelerator pedal. - Hold down the button to memorize the engine speed.

  • Page 108: Pin Pad "Easymanager

    22 - PIN PAD "EasyMANAGER" A code must be created for the operator via the "EasyMANAGER" portal. For more information, contact your dealer. OPERATION BY ID CODE - Switch on lift truck ignition, LED 1 comes on. - Enter your ID code and confirm by pressing the "V" key. - LED 2 comes on to confirm the operator’s identification.

  • Page 109: Attachment Easy Hydraulic Connection

    23 - ATTACHMENT EASY HYDRAULIC CONNECTION For easy connection and disconnection of hydraulic attachments. PUSH BUTTON OPERATION - Switch on lift truck ignition. - Press for two seconds on pushbutton 1 to release the attachment circuit hydraulic pressure. - Connect or disconnect the quick couplers of the hydraulic attachment  4 - ADAPTABLE ATTACHMENTS AS AN OPTION ON THE RANGE: PICKING UP THE ATTACHMENTS).

  • Page 110: Exterior Drain-Back

    25 - EXTERIOR DRAIN-BACK Enables connection of an attachment for which drain-back to the hydraulic tank is required. 26 - ATTACHMENT HYDRAULIC LOCKING Enables the attachment to be locked onto the carriage and a hydraulic attachment to be used by the same circuit. IMPORTANT After locking the attachment, turn off the switch (indicator lamp off) to prevent accidental unlocking of the...

  • Page 111: Boom Head Electrovalve

    27 - BOOM HEAD ELECTROVALVE Enables use of two hydraulic functions on the attachment circuit. N.B.:  For ease of connection of the quick-release couplers, decompress the hydraulic circuit by pressing button 1 on the electrovalve. ATTACHMENT LINE CONTROL "C1-C4" - Push switch 2 forward or backward to control the attachment line "C1-C4". ATTACHMENT LINE CONTROL "C2-C3"...

  • Page 112: Boom Head Electrovalve + Hydraulic Attachment Locking

    28 - BOOM HEAD ELECTROVALVE + HYDRAULIC ATTACHMENT LOCKING The addition of these two options on the attachment line allows two hydraulic functions to be used and locks the attachment onto the carriage. N.B.:  For ease of connection of the quick-release couplers, decompress the hydraulic circuit by pressing button 1 on the electrovalve.

  • Page 113: Safety Pack

    29 - SAFETY PACK REAR PARKING AID Progressive visual and audible alarm. • 2M50 to 1M00 => 1 light bar + 1 beep intermittently. • 1M00 to 0M60 => 4 light bars + 4 beeps intermittently. • 0M60 to 0M00 => 8 light bars + continuous beep HYDRAULIC BOOM CONTROLS A1 - LIFTING N.B.: Lifting of the boom on tires is limited to 40°.
  • Page 114 DOOR WINDOW ANTI-BREACH BAR RED ROTATING BEACON LIGHT SAFETY LOGIC DESCRIPTION Dashboard warning message. Machine travel (km/h). Cab door. Boom angle. Seat belt Presence of driver on seat. Machine lateral angle. Rear axle offloading + deactivation of "aggravating" hydraulic movement cut-off Cab flashing light + red rotating beacon light.
  • Page 115 => Risky driving - Close the door => Risky driving - Close the door => Risky driving - Lower the boom => Risky driving - Lower the boom => Risky driving - Put on the seat belt => Risky driving - Close the door =>...
  • Page 116 2 - 76...

  • Page 117: Maintenance

    3 - MAINTENANCE 3 - 1...
  • Page 118 3 - MAINTENANCE ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT FORKLIFT TRUCK MAINTENANCE DAILY AND WEEKLY MAINTENANCE MANDATORY FIRST 500 HOURS OR 6 MONTHS OF SERVICE PERIODIC MAINTENANCE OCCASIONAL MAINTENANCE AND OPERATION FILTER CARTRIDGES AND BELTS LUBRICANTS AND FUEL 3-10 Ü  10H - DAILY SERVICE OR EVERY 10 HOURS OF SERVICE 3-12 Ü...
  • Page 119 • Efficient help with diagnosis. • Improvements as a result of feedback. • Operator training. • Only the MANITOU network has detailed knowledge of the design of the lift truck and therefore the best technical ability to provide maintenance. IMPORTANT ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK.
  • Page 120 This schedule enables the operator to keep up with the periodic maintenance of the lift truck by notifying the total number of hours of operation and the date of the service performed by the professional approved by the MANITOU network.
  • Page 121 MANDATORY FIRST 500 HOURS OR 6 MONTHS OF SERVICE FIRST 500 HOURS BEFORE THE FIRST 6 MONTHS - If the lift truck has reached the first 500 hours of service before the first 6 months have expired, perform both the mandatory ÜŒ...

  • Page 122: Periodic Maintenance

    PERIODIC MAINTENANCE MAINTENANCE SCHEDULE Þ Þ 500 H 1000 H 1500 H 2000 H Ü SCHEDULE FIRST 6 MONTHS FIRST 500 HOURS or 1 YEAR or 2 YEARS or 3 YEARS or 4 YEARS MANDATORY SERVICE Ü Œ Œ  Œ Œ  Ž PERIODIC MAINTENANCE MANDATORY SERVICE Œ...
  • Page 123 ܍  1000H - PERIODIC MAINTENANCE - EVERY 1000 HOURS OF SERVICE OR EVERY 2 YEARS ALSO CARRY OUT THE PERIODIC MAINTENANCE FOR 500 HOURS OF SERVICE. - CHECK Seat belt................... . 3-24 - CLEAN Fuel tank .
  • Page 124 Ü  3000H - PERIODIC MAINTENANCE - EVERY 3,000 HOURS OF SERVICE OR EVERY 6 YEARS ALSO PERFORM THE 500 HOUR AND 1000 HOUR PERIODIC MAINTENANCE. - CHECK Turbocharger **..................3-33 - CHECK Exhaust gas recirculation system "EGR"...
  • Page 125 FILTER CARTRIDGES AND BELTS ÜŒ  500H - PERIODIC MAINTENANCE - EVERY 500 HOURS OF SERVICE OR 1 YEAR ENGINE OIL FILTER HYDRAULIC RETURN OIL FILTER CARTRIDGE FUEL PRE-FILTER INTERIOR CAB VENTILATION FILTER FUEL FILTER BREATHER CAP FOR HYDRAULIC OIL TANK ܍  1000H - PERIODIC MAINTENANCE - EVERY 1000 HOURS OF SERVICE OR EVERY 2 YEARS ALSO ADD THE FILTER CARTRIDGES FROM THE PERIODIC MAINTENANCE FOR 500 HOURS OF SERVICE.

  • Page 126: Lubricants And Fuel

    USE THE RECOMMENDED LUBRICANTS AND FUEL: - For topping up, oils may not be miscible. - For oil changes, MANITOU oils are perfectly appropriate. DIAGNOSTIC ANALYSIS OF OILS If a service or maintenance contract has been set up with the dealer, a diagnostic analysis of engine, transmission and axle oils may be requested depending on the rate of use.
  • Page 127 FRONT AXLE DESCRIPTION CAPACITY RECOMMENDATION 2,3 ℓ SPECIAL MANITOU OIL FOR IMMERSED BRAKES FRONT AXLE DIFFERENTIAL -40°C +50°C 0,75 ℓ TRANSFER GEAR BOX MANITOU SAE80W90 MECHANICAL TRANSMISSION OIL 2 x 0,75 ℓ FRONT WHEEL REDUCING GEAR -40°C +50°C MANITOU BLACK MULTI-PURPOSE LUBRICANT...

  • Page 128: Daily Service Or Every 10 Hours Of Service

    Ü  10H - DAILY SERVICE OR EVERY 10 HOURS OF SERVICE CHECK Lift truck environment Carry out a general inspection around the lift truck: - Fluid leaks or stains on the ground. - Additional objects on the lift truck and in the cab. - Mounting and locking of the attachment.

  • Page 129: Check Longitudinal Stability Limiter And Warning Device

    CHECK Longitudinal stability limiter and warning device Place the lift truck on flat, level ground with the wheels straight. - Press the button to display the "PREFERENCES" menu. - Press the button  to select from the menus and sub-menus. HYDRAULIC >...

  • Page 130: Weekly Maintenance Or Every 50 Hours Of Service

    Ü  50H - WEEKLY MAINTENANCE OR EVERY 50 HOURS OF SERVICE CHECK Alternator/crankshaft belt tension IMPORTANT If the belt is changed, check the tension again after the first 20 hours of service. - Open the engine hood. - Check the belt for signs of wear and cracks, and change if necessary (  FILTER CARTRIDGES AND BELTS).

  • Page 131: Check Front Axle Differential Seal

    - Telescope the boom several times in order to spread the lubricant evenly. - Remove the surplus lubricant. IMPORTANT If the lift truck is used in an abrasive environment (dust, sand, and coal), use lubricating varnish (MANITOU Part No: 483536). Consult your dealer. 3 - 15...

  • Page 132: Check Hydraulic Fluid Level

    CHECK Hydraulic fluid level Place the lift truck on level ground with the engine stopped, and the boom retracted and lowered as far as possible. IMPORTANT Use a very clean funnel and clean the top of the oil can before filling. - Check dipstick 1, the correct level must be at the level of the red dot.

  • Page 133: Clean

    - Cleaning is completed when there is no more dust on the cartridge. - Clean the cartridge seal surface with a damp, clean, lint-free cloth and grease with a silicone lubricant (MANITOU Part No.: 479292).

  • Page 134: Lubricate General Lubrication

    LUBRICATE General lubrication To be carried out weekly, if the lift truck has been operated for less than 50 hours during the week. IMPORTANT In the event of prolonged use in an extremely dusty or oxidizing atmosphere, reduce this interval to 10 hours of service or every day. Clean, then lubricate the following points with grease (  LUBRICANTS AND FUEL) and remove the surplus.

  • Page 135: Replace Engine Oil

    REPLACE Engine oil * REPLACE Engine oil filter * Place the lift truck on level ground, let the engine run at idle for a few minutes, then stop the engine. IMPORTANT Dispose of the used oil in an ecological manner. Hand-tighten the oil filter and lock in place with a quarter turn.
  • Page 136 CHECK Hydraulic oil MANITOU offers a hydraulic fluid analysis kit which might make it possible to delay the recommended deadline in the periodic maintenance schedule (2,000 hours). In this case we recommend an analysis of the hydraulic oil every 500 hours or 1 year of service.
  • Page 137 REPLACE Fuel filter IMPORTANT Carefully clean the outside of the filter and around it, to prevent dust from getting into the system. Tighten the filter by hand only and lock it by a quarter turn. - Switch off the lift truck's ignition with the ignition key. - Unscrew the filter 1.
  • Page 138 REPLACE Front axle differential oil Place the lift truck on level ground with the engine stopped and the still warm differential oil. IMPORTANT Dispose of the used oil in an ecological manner. - Place a container under drain plug 1 and unscrew the plug. - Remove level and filling plug 2 to ensure correct drainage.
  • Page 139 REPLACE Hydraulic oil tank filter cap Place the lift truck on level ground with the engine stopped. - Remove the lock 1 on the filler cap 2. - Unscrew the filter cap 2 and replace it with a new one (  FILTER CARTRIDGES AND BELTS).
  • Page 140 ܍  1000H - PERIODIC MAINTENANCE - EVERY 1000 HOURS OF SERVICE OR EVERY 2 YEARS ALSO CARRY OUT THE PERIODIC MAINTENANCE FOR 500 HOURS OF SERVICE. CHECK Seat belt IMPORTANT Under no circumstances must the lift truck be used if the seat belt is defective (fixing, locking, cuts, tears, etc.). Immediately repair or replace the seat belt.

  • Page 141: Removing The Belt

    REPLACE Alternator belt IMPORTANT Check the belt tension again after the first 20 hours of service. REMOVING THE BELT - Unscrew the screws 1. - Remove the radiator protection grille 2. - Undo the screw 3 and swivel the radiator as far as it will go. - Remove the fan 4, making a note of the direction.

  • Page 142: Filter Cartridges

    REPLACE Engine crankcase ventilation filter - Open the engine hood. - Carefully clean the outside of the filter and its holder, to prevent dust from getting into the system. - Disconnect the hose 1 at the filter. - Unscrew the cover 2. - Take out the filter 3 and discard it together with the seal of the cover 2.

  • Page 143: Filling With Coolant

    REPLACE Coolant These operations are to be carried out as necessary or every 2 years at the beginning of winter. Place the lift truck on level ground with the engine stopped and cold. IMPORTANT The engine does not contain any anti-corrosion elements and must be filled throughout the year with a mixture containing 25% ethylene glycol-based antifreeze.
  • Page 144 REPLACE Front wheel reducer oil REPLACE Rear wheel reducer oil Place the lift truck on level ground with the engine stopped and the reducers’ oil still warm. IMPORTANT Dispose of the used oil in an ecological manner. - Drain and change the oil of each wheel reduction gear. - Place drain plug 1 in position A.
  • Page 145 REPLACE Brake fluid * BLEED Rear axle locking cylinder * BLEED Braking system * ADJUST Brake * ** Engine service, consult your dealer. * Consult your dealer. 3 - 29...
  • Page 146 ÜŽ  2000H - PERIODIC MAINTENANCE - EVERY 2000 HOURS OF SERVICE OR EVERY 4 YEARS ALSO PERFORM THE 500 HOUR AND 1000 HOUR PERIODIC MAINTENANCE. CHECK Wheel nut tightening torque - Check the condition of the tires, to detect cuts, blisters, wear, etc. - Check the tightening torque of the wheel nuts with a torque wrench. •...
  • Page 147 REPLACE Hydraulic oil CLEAN Hydraulic fluid tank suction strainers REPLACE Brake accumulator unit filter Place the lift truck on level ground with the engine shut down and the boom retracted and lowered as far as possible. IMPORTANT Before any intervention, thoroughly clean the area surrounding the filter, the drain plugs and the suction cover on the hydraulic tank.
  • Page 148 CHECK Radiator * CHECK Transmission pressures * CHECK Steering * CHECK Steering swivel joints * CHECK Brake pad and brake disk wear * CHECK Condition of boom assembly * CHECK Bearings and bushings * CHECK Condition of hoses and flexible pipes * CHECK Condition of cylinders (leakage, rods) * CHECK...

  • Page 149: Check Turbocharger

    Ü  3000H - PERIODIC MAINTENANCE - EVERY 3,000 HOURS OF SERVICE OR EVERY 6 YEARS ALSO PERFORM THE 500 HOUR AND 1000 HOUR PERIODIC MAINTENANCE. CHECK Turbocharger ** CHECK Exhaust gas recirculation system "EGR" ** CLEAN Exhaust particle filter "DPF" ** ** Engine service, consult your dealer. 3 - 33...

  • Page 150: Occasional Maintenance

    Ü OCCASIONAL MAINTENANCE CLEAN Lift truck Clean any traces of fuel, oil or grease from the lift truck or at least the area in question before carrying out any work. EXTERIOR WASHING - Close and lock all accesses to the lift truck (doors, windows, cowls, etc.). - When washing with a high pressure cleaner, avoid the hinges and electrical components and connections.

  • Page 151: Clean

    CLEAN "Stationary lift truck" exhaust regeneration IMPORTANT Exhaust regeneration is an automated procedure activated by the operator when the following indicator lamps are displayed: - Park the lift truck in a safe and adequately ventilated place. - Check the following points: •...

  • Page 152: Replace Wheels

    REPLACE Wheels For this operation, we recommend using the hydraulic jack (MANITOU Part No.: 505507) and the safety strut (MANITOU Part No.: 554772. IMPORTANT In the event of a wheel being changed on the public highway, secure the lift truck vicinity: - Stop the lift truck, if possible on firm, level ground.

  • Page 153: Reset

    RESET Longitudinal stability limiter and warning device According to the use of the lift truck, the device may need to be periodically reset. This operation can be easily performed by means of the following procedure. - Provide a fork carrier or a bucket and a load corresponding to at least half the lift truck's rated capacity. - Preferably perform the reset when the lift truck is still cold (before it is used) or ensure that the temperature of the rear axle is not more than 50 °C.

  • Page 154: Occasional Operation

    - Completely undo the four screws 1. - Replace the seals 7. - Lubricate the screws 1 with MANITOU BLACK MULTIPURPOSE GREASE (  LUBRICANTS AND FUEL) and put them back in place. - Adjust the distance between the body of the axle and the screw heads = 34 mm ±0.5 mm.

  • Page 155: Lift Truck

    SLING Lift truck - Take into account the position of the lift truck center of gravity for lifting. A = 1040 mm B = 1650 mm MT 730 … A = 1,535 mm B = 1,275 mm MT 930 … Place the hooks in the fastening points 1 provided. IMPORTANT Do not use the anchoring points 2 3 - 39...
  • Page 156 TRANSPORT Lift truck IMPORTANT Check that the safety instructions associated with the transport vehicle have been correctly applied before loading the machine and ensure that the driver of the vehicle has been informed of the dimensional characteristics and total weight of the machine. Ensure that the transport vehicle has adequate dimensions and load capacity for transporting the machine,  SPECIFICATIONS and STICKERS.
  • Page 157 4 - ATTACHMENTS THAT CAN BE ADAPTED TO THE RANGE 4 - 1...
  • Page 158 4 - 2...
  • Page 159 INTRODUCTION - Your lift truck must be used with interchangeable equipment. These items are called: ATTACHMENTS. - A wide range of attachments is available, guaranteed by MANITOU and designed to fit your lift truck perfectly. IMPORTANT Only attachments approved by MANITOU can be used on its lift trucks ( TECHNICAL SPECIFICATIONS OF ATTACHMENTS).

  • Page 160: Manual Unlocking

    PICKING UP THE ATTACHMENTS 1 - ATTACHMENT WITHOUT HYDRAULICS AND HAND LOCKING DEVICE FITTING AN ATTACHMENT - Ensure that the attachment is in a position facilitating the locking to the carriage. If it is not correctly oriented, take the necessary precautions in order to move it safely. - Check that the locking pin is in position in the bracket (Fig.
  • Page 161 2 - HYDRAULIC ATTACHMENT AND MANUAL LOCKING DEVICE FITTING AN ATTACHMENT - Ensure that the attachment is in a position facilitating the locking to the carriage. If it is not correctly oriented, take the necessary precautions in order to move it safely. - Check that the locking pin is in position in the bracket (Fig.
  • Page 162 TECHNICAL SPECIFICATIONS OF ATTACHMENTS FLOATING FORK SIDE-SHIFT CARRIAGE TFF 35 MT-1040 DL TFF 35 MT-1300 DL REFERENCE 751543 751544 Rated capacity 3500 kg 3500 kg Side-shift 2x100 mm 2x100 mm Width 1040 mm 1300 mm Weight 345 kg 375 kg FLOATING FORK REFERENCE 415801...
  • Page 163 STANDARDIZED TILTING FORK CARRIAGE PFB 35 N MT-1260 S2 PFB 35 N MT-1470 S2 PFB 35 N MT-1580 S2 REFERENCE 653744 653745 653746 Rated capacity 3500 kg 3500 kg 3500 kg Width 1260 mm 1470 mm 1580 mm Weight 95 kg 120 kg 125 kg STANDARDIZED FORK...
  • Page 164 BUILDING BUCKET CBC 700 L1950 S2 REFERENCE 654472 Rated capacity 696 ℓ Width 1950 mm Weight 330 kg LOADING BUCKET CBR 780 L1950 REFERENCE 570613 Rated capacity 778 ℓ Width 1950 mm Weight 340 kg ALL-TASKS BUCKET BGP 2000/800 Essential REFERENCE 52688160 Rated capacity 800 ℓ...
  • Page 165 CONCRETE BUCKET (ADAPTABLE ON FORKS) BB 500 S4 BBH 500 S4 REFERENCE 52000637 52000638 Rated capacity 500 ℓ/1200 kg 500 ℓ/1200 kg Width 1110 mm 1110 mm Weight 191 kg 200 kg CONCRETE BUCKET WITH SPOUT (ADAPTABLE ON FORKS) BBG 500 S4 BBHG 500 S4 REFERENCE 52000639...
  • Page 166 CRANE P 600 MT S3 REFERENCE 653228 Rated capacity 600 kg Weight 170 kg CRANE P 4000 MT S2 REFERENCE 653226 Rated capacity 4000 kg/1200 kg Weight 210 kg 15°/15° MULTI-DIRECTIONAL CRANE JIB PO 600 / L2500 S2 PO 1000 / L1500 S2 PO 2000 / L1000 S2 REFERENCE 784641...
  • Page 167 BOOM CRANE WITH BIG BAG HBB 1500/2400 REFERENCE 931627 Rated capacity 2400 kg Weight 186 kg CLP 1000/800 CLP 1000/800 REFERENCE 914770 Rated capacity 800 kg Weight 119 kg SWEEPER WITH BRUSH SCC 2600 REFERENCE 52000515 Rated capacity 2600 mm Width 2820 mm Weight 450 kg SWEEPER WITH BRUSH...
  • Page 168 ATTACHMENT GUARDS FORK GUARD REFERENCE 227801 FORK BLOCK FOR FLOATING FORK CARRIAGE REFERENCE 261210 BUCKET PROTECTOR Always ensure that the width of the protector you choose is less than or equal to the width of the bucket. REFERENCE 206734 206732 206730 Width 1375 mm...

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Mt 930 h 75k st5 s1

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