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Floe 511-02484-01 Assembly Instructions Manual

In/bunk vsd6500-vsd10,000 wide
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FLOE PONTOON GUIDE-IN/BUNK
VSD6500-VSD10,000 WIDE
ASSEMBLY INSTRUCTIONS
KIT P/N 511-02484-01, 511-02485-01, 511-02486-01
DUE TO THE LARGE VARIETY OF BOAT HULL DESIGNS, WE STRONGLY
RECOMMEND THAT YOU CONSULT WITH YOUR BOAT'S MANUFACTURER TO
ENSURE THAT YOU ARE SUPPORTING YOUR BOAT PROPERLY TO AVOID ANY
INSTRUCTION P/N: 611-02485-01
RELEASED 6/14/22
BUNK/CRADLE PAD DISCLAIMER
POTENTIAL DAMAGE.
SHEET 1 OF 20
TOOLS REQUIRED
-(2) 9/16" SOCKET/WRENCH
-15/16" SOCKET/WRENCH
-TAPE MEASURE
-TORQUE WRENCH
-RECIPROCATING SAW OR
EQUIVALENT WITH METAL BLADE
AND PVC BLADE (OPTIONAL, SEE
SHEETS 12 & 16)
-0.406" (13/32") DRILL BIT & DRILL
(MAY BE NECESSARY FOR
VSD10,000 WIDE LIFTS LIFTS)
*LIFT NOT INCLUDED
© Manufactured by:
Floe International Inc.
48473 State Hwy. 65
McGregor, MN 55760
www.floeintl.com

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Summary of Contents for Floe 511-02484-01

  • Page 1 FLOE PONTOON GUIDE-IN/BUNK VSD6500-VSD10,000 WIDE ASSEMBLY INSTRUCTIONS KIT P/N 511-02484-01, 511-02485-01, 511-02486-01 TOOLS REQUIRED -(2) 9/16” SOCKET/WRENCH -15/16” SOCKET/WRENCH -TAPE MEASURE -TORQUE WRENCH -RECIPROCATING SAW OR EQUIVALENT WITH METAL BLADE AND PVC BLADE (OPTIONAL, SEE SHEETS 12 & 16) -0.406” (13/32”) DRILL BIT & DRILL...

  • Page 2: Bill Of Materials

    HHCS, 5/8-11 x 1” 18-8 ss 001-71025-00 FLAT WASHER, 5/8” SAE 18-8 ss 001-76349-00 NUT, 3/8-16 ALUM. 001-76351-00 NUT, 5/8-11 ALUM. P/N 511-02484-01 GI/BUNK, PONTOON 22’ VSD6500/8000 PONTOON & 10K WIDE NUMBER PART NUMBER QTY. DESCRIPTION 001-02426-01 FASTENERS, PON. GUIDE/BUNKS...

  • Page 3: Exploded View

    EXPLODED VIEW SHEET 3 OF 20...
  • Page 4 BILL OF MATERIALS/EXPLODED VIEW - BUNKS P/N 111-00491-00 ASS’Y, BUNK – PONTOON 264” (A) P/N 111-00492-00 ASS’Y, BUNK – PONTOON 264” (B) NUMBER PART NUMBER QTY. DESCRIPTION 111-00491-00 ASS’Y, BUNK – PONTOON 264” (A) 001-29825-00 SCREW, 10-24 X 1” SQWFRTEK 001-71000-00 FLAT WASHER, 5/16 ID X 7/8”...
  • Page 5 BILL OF MATERIALS P/N 001-02426-01 FASTENERS, PON. GUIDE/BUNKS NUMBER PART NUMBER QTY. DESCRIPTION 001-70114-00 HHCS, 3/8-16 x 2 ¾” 18-8 ss 001-70119-00 HHCS, 3/8-16 x 4” 18-8 ss 001-70305-00 HHCS, 5/8-11 x 1” 18-8 ss 001-71025-00 FLAT WASHER, 5/8” SAE 18-8 ss 001-76349-00 NUT, 3/8-16 ALUM.
  • Page 6 EXPLODED VIEW SHEET 6 OF 20...
  • Page 7 BILL OF MATERIALS - BUNKS P/N 111-00370-00 ASS’Y, BUNK – PONTOON 192” (A) P/N 111-00371-00 ASS’Y, BUNK - PONTOON 192” (B) P/N 111-00385-00 ASS’Y, BUNK – PONTOON 216” (A) P/N 111-00386-00 ASS’Y, BUNK – PONTOON 216” (B) NUMBER PART NUMBER QTY.
  • Page 8 EXPLODED VIEW - BUNKS SHEET 8 OF 20...
  • Page 9 STEP 1 SLIDE CLAMPS TOGETHER (FIGURE 1.1) AND SLIDE PAIRS OVER CRADLE BEAM (FIGURE 1.2). FIGURE 1.1 FIGURE 1.2 SHEET 9 OF 20...
  • Page 10 NOTE: IF CRADLE BEAM WELDMENT IMPEDES BOLT PLACEMENT IN UPRIGHT CLAMPS, DRILL A 13/32” HOLE THROUGH THE 2” TUBES ON THE CRADLE BEAM (VSD10000 INSTALLATIONS ONLY (FIGURE 1.2A). PLACE (2) 5/8” X 1” BOLTS AND (2) ½” WASHERS INTO EACH CLAMP WELDMENT POCKET (FIGURE 1.3).
  • Page 11 INSERT UPRIGHT TUBES INTO CLAMP WELDMENTS AND ATTACH USING (2) 5/8” NUTS, HAND TIGHT ONLY (FIGURE 1.4). FIGURE 1.4 SHEET 11 OF 20...
  • Page 12 ADJUST HEIGHT WHILE REFERRING TO FIGURES 1.5A & 2.5A (FIGURE 1.5). FIGURE 1.5A SHOWS THE DISTANCE FROM THE TOP OF THE BUNK TO THE TOP OF THE UPRIGHT TUBE. FIGURE 1.5 NOTE: UPRIGHTS MAY HAVE TO BE CUT TO ALLOW FULL TRAVEL OF CRADLE ONCE FINAL PLACEMENT IS...
  • Page 13 ONCE THE MEASUREMENT IS MADE, REMOVE THE UPRIGHTS, SLIDE THE INCLUDED PVC TUBES OVER THE UPRIGHTS, THEN SLIDE THE UPRIGHTS INTO THE POCKETS (FIGURE 1.6 NOTE: IF THE SET HEIGHT OF THE UPRIGHTS IS LESS THAN THE LENGTH OF THE PVC TUBES, FIRST MEASURE THE DISTANCE FROM THE TOP OF THE TUBE TO THE TOP OF THE CLAMP, NOT THE TOP OF THE POCKET.
  • Page 14 PLACE BUNKS ONTO UPRIGHTS (FIGURE 2.1) AND ATTACH USING (2) 3/8” X 3 3/4” BOLTS AND (2) 3/8” NUTS PER UPRIGHT (FIGURE 2.2). *111-00491-00 & FIGURE 2.1 111-00492-00 INCLUDED WITH 511-02484-01 (22’ PONTOON BUNKS/GUIDE INS) *111-00370-00 & 111-00371-00 INCLUDED WITH 511-02485-001 (16’...
  • Page 15 ORQUE NUTS TO 35 FT-LBS (FIGURE 2.3). ATTACH CLAMP WELDMENT TO CRADLE BEAM USING (2) 3/8” X 4” BOLTS AND (2) 3/8” NUTS (FIGURE 2.4). FIGURE 2.3 FIGURE 2.4 SHEET 15 OF 20...
  • Page 16 FOLLOW THESE GUIDELINES FOR USING AND LOCATING THE PONTOON BUNKS (FIGURE 2.5A & 2.5B). -THE WIDTH OF THE BUNKS SHOULD BE 1-2 INCHES LESS THAN THE DISTANCE BETWEEN THE PONTOONS. -TO SET BUNK HEIGHT, MEASURE FROM THE BOTTOM OF THE PONTOON DECK TO THE BOTTOM OF THE PONTOON, THEN ADD 1”...
  • Page 17 -WHEN ENTERING OR EXITING LIFT, THE TOP OF THE BUNKS SHOULD BE APPROXIMATELY 4 TO 5 ½ INCHES OUT OF THE WATER, DEPENDING ON BOAT AND AMOUNT OF DRAFT (FIGURE 2.5B). IMPORTANT: FAILURE TO SET BUNK HEIGHT CORRECTLY WILL RESULT IN DAMAGE TO BOAT, BUNKS, AND/OR LIFT.
  • Page 18 NOTES SHEET 18 OF 20...
  • Page 19 NOTES SHEET 19 OF 20...
  • Page 20 SHEET 20 OF 20...

This manual is also suitable for:

511-02485-01511-02486-01